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Keywords = electromagnetic shaker

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26 pages, 11698 KiB  
Article
The Electromagnetic Vibration Energy Harvesters Utilize Dual-Mass Pendulums for Multidirectional Harvesting
by Chong Gao, Xunwen Su, Jiahui Tang, Dongdong Liu and Junlong Liu
Sensors 2025, 25(7), 2017; https://doi.org/10.3390/s25072017 - 23 Mar 2025
Viewed by 3141
Abstract
While vibration harvesting shows promise for powering sensors, effectively harvesting low-frequency, multidirectional ambient vibrations remains challenging. This article presents a novel electromagnetic vibration energy harvesting device (EVEHD) with three key innovations: a dual-mode mass-pendulum configuration—dual-mass coupling (series mode) amplifies induced voltage, and dual-mass [...] Read more.
While vibration harvesting shows promise for powering sensors, effectively harvesting low-frequency, multidirectional ambient vibrations remains challenging. This article presents a novel electromagnetic vibration energy harvesting device (EVEHD) with three key innovations: a dual-mode mass-pendulum configuration—dual-mass coupling (series mode) amplifies induced voltage, and dual-mass uncoupled (parallel) mode enables multifrequency harvesting—spring-position-based frequency tuning (4.5–16.7 Hz in series mode; dual-band 3.7–9.3/5–13.3 Hz in parallel mode), and an optimized energy conversion structure, boosting output by 85.2%. The findings were validated through theoretical modeling, FEM simulations, and shaker tests, the EVEHD generating a maximum voltage of 2 V and a power of 769.2 mW under a base excitation amplitude of 0.5 g at 16.7 Hz. This work reveals the potential of this multidirectional EVEHD for power generation and application in self-powered systems. Full article
(This article belongs to the Section Physical Sensors)
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16 pages, 4382 KiB  
Article
Vibration Mitigation in the Transport of Fruit Boxes Using 3D-Printed Devices
by Pedro Sanchez-Cachinero, Cristina Aguilar-Porro and Rafael R. Sola-Guirado
Agriculture 2025, 15(2), 131; https://doi.org/10.3390/agriculture15020131 - 9 Jan 2025
Viewed by 1391
Abstract
The transport of freshly post-harvested fruit to its collection point is mainly achieved using trailers over uneven terrain, which generates impacts and vibrations that negatively affect the quality of the fruit. Although some solutions to mitigate these effects have been proposed in previous [...] Read more.
The transport of freshly post-harvested fruit to its collection point is mainly achieved using trailers over uneven terrain, which generates impacts and vibrations that negatively affect the quality of the fruit. Although some solutions to mitigate these effects have been proposed in previous studies, none of them are applied directly to the source of the problem, i.e., the transport boxes. In this context, metamaterial sheets inspired by the design of quasi-zero stiffness isolators (QZSs) open up the possibility of exploring ways of vibration isolation thanks to their associated nonlinear characteristics. In this work, ABS sheets with different internal geometries were manufactured and compared as possible bottoms of transport boxes. Vibration reduction not only protects the physical integrity of the fruit, avoiding visible damage such as bumps or bruises, but also preserves its chemical properties, such as texture and freshness, which directly impacts its shelf life and presentation for sale. The design variables analyzed for these geometries included the number of ribs, their thickness and their angle of inclination. In these specimens, their behavior to impact-type forces and their experimental dynamic behavior were studied using an electromagnetic shaker against a sinusoidal signal and against the uniaxial vibration recorded at the base of a trailer in a real rural route. The results showed that the specimens with a rib angle of 30° and a thickness of 0.4 mm showed the best impact performance and a higher amplification of vibration transmissibility in the steady state. In the presence of the signal recorded on the route, transmissibility reduction percentages between 13% and 19% were obtained in the principal acceleration impact. Full article
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12 pages, 3939 KiB  
Article
Young’s Modulus and Hardness Identification of Extruded Aluminum by Scratching Damper
by Chun-Nam Wong, Anand Vyas, Wai-On Wong and Ruqi Sun
Machines 2024, 12(6), 413; https://doi.org/10.3390/machines12060413 - 17 Jun 2024
Viewed by 1430
Abstract
A special vibration damper is proposed for Young’s modulus and hardness identification through a scratching process on extruded aluminum. This paper presents the design and working principle of a scratching damper based on a scratching device. A non-contact electromagnetic shaker is used to [...] Read more.
A special vibration damper is proposed for Young’s modulus and hardness identification through a scratching process on extruded aluminum. This paper presents the design and working principle of a scratching damper based on a scratching device. A non-contact electromagnetic shaker is used to generate the shaking force for test sample vibration. The required forces on the scratched material during the scratching process are generated by an adjustable compression spring. The proposed damper is designed and tested on an extruded aluminum 3004 sample for the determination of its Young’s modulus and hardness, and validation is performed using the standard test instruments. The physical dimensions of the scratching tracks are measured using a microscope and utilized to compute the scratching energy factor. Load curves are obtained at different divisions of the scratching process. The loop energy during the scratching process of the tested object is measured and used for the determination of sample material properties. Furthermore, the energy conservation law, scratch energy release rate of semi-conical scratch head, and loop energy release rate are established to determine the Young’s modulus and hardness of the sample. Their estimation accuracies are evaluated. The proposed method has several advantages over the traditional methods, including low cost, directness, and high repeatability. The results suggest this to be used as an alternative to the standard modulus and hardness tester. Full article
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12 pages, 4235 KiB  
Article
Experimental and Numerical Methods for the Evaluation of Sound Radiated by Vibrating Panels Excited by Electromagnetic Shakers in Automotive Applications
by Anna Tira, Daniel Pinardi, Angelo Farina, Alessio Figuretti and Davide Palmieri
Appl. Sci. 2022, 12(21), 11210; https://doi.org/10.3390/app122111210 - 4 Nov 2022
Viewed by 1844
Abstract
Numerical simulations are increasingly employed in the automotive industry to optimize the design stage, reduce prototype testing, and shorten the time to market. The aim of the presented research is the development of a fast and reliable method for the prediction of the [...] Read more.
Numerical simulations are increasingly employed in the automotive industry to optimize the design stage, reduce prototype testing, and shorten the time to market. The aim of the presented research is the development of a fast and reliable method for the prediction of the sound field generated outside a vehicle by vibrating panels under electromagnetic shaker excitation. Despite that multi-physics numerical simulation software already link mechanical vibrations to their acoustic effect, they show a drawback when calculating the exterior sound field produced by a vibrating panel: the presence of a car model to separate front and rear radiations avoiding the acoustic short circuit, and an air volume surrounding it are required, thus increasing the model complexity and calculation time. Both problems can be overcome with the presented methodology: only the mechanical vibration of the panel is solved numerically, and the radiated sound field is then calculated postprocessing, relying on Rayleigh’s integral. At first, the method’s validation is presented through laboratory experiments; then, a real vehicle panel is analyzed. Comparisons between the finite element method (FEM) simulations and experimental measurements showed very good agreement while keeping the calculation time low for both the laboratory and on-vehicle tests. Full article
(This article belongs to the Section Acoustics and Vibrations)
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13 pages, 2705 KiB  
Article
Comparison of Water-Removal Efficiency of Molecular Sieves Vibrating by Rotary Shaking and Electromagnetic Stirring from Feedstock Oil for Biofuel Production
by Cherng-Yuan Lin and Lei Ma
Fermentation 2021, 7(3), 132; https://doi.org/10.3390/fermentation7030132 - 26 Jul 2021
Cited by 3 | Viewed by 7720
Abstract
Adequate water-removal techniques are requisite to remain superior biofuel quality. The effects of vibrating types and operating time on the water-removal efficiency of molecular sieves were experimentally studied. Molecular sieves of 3 Å pore size own excellent hydrophilic characteristics and hardly absorb molecules [...] Read more.
Adequate water-removal techniques are requisite to remain superior biofuel quality. The effects of vibrating types and operating time on the water-removal efficiency of molecular sieves were experimentally studied. Molecular sieves of 3 Å pore size own excellent hydrophilic characteristics and hardly absorb molecules other than water. Molecular sieves of 3 Å accompanied by two different vibrating types, rotary shaking and electromagnetic stirring, were used to remove initial water from the reactant mixture of feedstock oil in order to prevent excessive growth or breeding of microorganisms in the biofuel product. The physical structure of about 66% molecular sieves was significantly damaged due to shattered collision between the magnetic bar and molecular sieves during electromagnetic stirring for 1 h. The molecular sieves vibrated by the rotary shaker appeared to have relatively higher water-removal efficiency than those by the electromagnetic stirrer and by keeping the reactant mixture motionless by 6 and 5 wt.%, respectively. The structure of the molecular sieves vibrated by an electromagnetic stirrer and thereafter being dehydrated appeared much more irregular and damaged, and the weight loss accounted for as high as 19 wt.%. In contrast, the structure of the molecular sieves vibrated by a rotary shaker almost remained original ball-shaped, and the weight loss was much less after regenerative treatment for those molecular sieves. As a consequence, the water-removal process using molecular sieves vibrated by the rotary shaker is considered a competitive method during the biofuel production reaction to achieve a superior quality of biofuels. Full article
(This article belongs to the Special Issue Biofuels Production and Processing Technology)
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14 pages, 4645 KiB  
Article
A Microtester for Measuring the Reliability of Microdevices in Controlled Environmental Conditions
by Yunjia Li, Weitao Dou, Chenyuan Zhou, Xinyi Wang, Aijun Yang, Yong Zhang and Dayong Qiao
Micromachines 2021, 12(5), 585; https://doi.org/10.3390/mi12050585 - 20 May 2021
Cited by 4 | Viewed by 2798
Abstract
A miniaturized reliability test system for microdevices with controlled environmental parameters is presented. The system is capable of measuring key electrical parameters of the microdevices while controlling the environmental conditions around the microdevices. The test system is compact and thus can be integrated [...] Read more.
A miniaturized reliability test system for microdevices with controlled environmental parameters is presented. The system is capable of measuring key electrical parameters of the microdevices while controlling the environmental conditions around the microdevices. The test system is compact and thus can be integrated with standard test equipment for microdevices. By using a feed-forward decoupling algorithm, the presented test system is capable of generating a temperature range of 0–120 °C and a humidity range of 20–90% RH (0–55 °C), within a small footprint and weight. The accuracy for temperature and humidity control is ±0.1 °C and ±1% RH (30 °C), respectively. The functionality of the proposed test system is verified by integrating it with a piezo shaker to test the environmental reliability of an electromagnetic vibration energy harvester. The proposed system can be used as a proof-of-technology platform for characterizing the performance of microdevices with controlled environmental parameters. Full article
(This article belongs to the Special Issue Smart Devices and Systems for Vibration Sensing and Energy Harvesting)
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16 pages, 11758 KiB  
Article
Fatigue Test of 6082 Aluminum Alloy under Random Load with Controlled Kurtosis
by Robert Owsiński and Adam Niesłony
Materials 2021, 14(4), 856; https://doi.org/10.3390/ma14040856 - 10 Feb 2021
Cited by 4 | Viewed by 2186
Abstract
This paper presents the results of experimental tests carried out on an electromagnetic shaker where the excited element was a specimen with additional weight attached to the slip table. The load was random with a different kurtosis parameter value, i.e., it was performed [...] Read more.
This paper presents the results of experimental tests carried out on an electromagnetic shaker where the excited element was a specimen with additional weight attached to the slip table. The load was random with a different kurtosis parameter value, i.e., it was performed for non-Gaussian loads. The experiment was accompanied by basic fatigue calculations in the frequency domain and their verification with experimental results. A significant decrease in fatigue life was found to take place with an increase in kurtosis and the maintenance of the same standard deviation of the specimen load. The fatigue effect, caused by the deviation from the normal distribution that was described by the kurtosis parameter, on the fatigue life of aluminum alloy 6082 was presented. An analysis revealed the different amplitude probability distributions for the loading signal and the recorded deformation signal. It was concluded that there was a lack of sensitivity of the numerical model to the change in the kurtosis parameter of the distribution of random loads. Full article
(This article belongs to the Special Issue System Dynamics and Fatigue of Materials)
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13 pages, 5128 KiB  
Article
Experimental Analysis of Power Flows in the Regenerative Vibration Reduction System with a Magnetorheological Damper
by Bogdan Sapiński, Paweł Orkisz and Łukasz Jastrzębski
Energies 2021, 14(4), 848; https://doi.org/10.3390/en14040848 - 6 Feb 2021
Cited by 10 | Viewed by 2234
Abstract
The aim of the work is to investigate power flows in the vibration reduction system equipped with a magnetorheological (MR) damper and energy regeneration. For this purpose, experiments were conducted in the test rig compound of the shaker and the vibration reduction system [...] Read more.
The aim of the work is to investigate power flows in the vibration reduction system equipped with a magnetorheological (MR) damper and energy regeneration. For this purpose, experiments were conducted in the test rig compound of the shaker and the vibration reduction system (electromagnetic harvester, MR damper, spring) which are attached to the sprung mass. The experimental data acquired under sine excitations enabled us to analyze instantaneous power fluxes, as well as a rate of inertial energy changes in the system. Full article
(This article belongs to the Special Issue Automation and Robotics Application in Energy Systems)
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14 pages, 4769 KiB  
Article
Modelling of Electromagnetic Energy Harvester with Rotational Pendulum Using Mechanical Vibrations to Scavenge Electrical Energy
by Bartłomiej Ambrożkiewicz, Grzegorz Litak and Piotr Wolszczak
Appl. Sci. 2020, 10(2), 671; https://doi.org/10.3390/app10020671 - 17 Jan 2020
Cited by 46 | Viewed by 6430
Abstract
A concept of non-linear electromagnetic system with the rotational magnetic pendulum for energy harvesting from mechanical vibrations was presented. The system was stimulated by vertical excitation coming from a shaker. The main assumption of the system was the montage of additional regulated stationary [...] Read more.
A concept of non-linear electromagnetic system with the rotational magnetic pendulum for energy harvesting from mechanical vibrations was presented. The system was stimulated by vertical excitation coming from a shaker. The main assumption of the system was the montage of additional regulated stationary magnets inside coils creating double potential well, and the system was made with a 3D printing technique in order to avoid a magnetic coupling with the housing. In validation process of the system, modelling of electromagnetic effects in different configurations of magnets positions was performed with the application of a finite element method (FEM) obtaining the value of magnetic force acting on the pendulum. A laboratory measurement circuit was built and an experiment was carried out. The voltage and power outputs were measured for different excitations in range of system operational frequencies found experimentally. The experimental results of the physical system with electrical circuit and numerical estimations of the magnetic field of a stationary magnet’s configuration were used to derive a mathematical model. The equation of motion for the rotational pendulum was used to prove the broadband frequency effect. Full article
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21 pages, 5412 KiB  
Article
Analysis of the Key Factors Affecting the Capability and Optimization for Magnetostrictive Iron-Gallium Alloy Ambient Vibration Harvesters
by Huifang Liu, Chen Cong, Chongdong Cao and Qiang Zhao
Sensors 2020, 20(2), 401; https://doi.org/10.3390/s20020401 - 10 Jan 2020
Cited by 31 | Viewed by 3500
Abstract
The basic phenomena of a cantilever energy harvesting device based on iron-gallium alloy magnetostrictive material for low frequency were systematically studied. The results highlighted how the physical parameters, geometric structure and bias conditions affected the vibration harvesting capacity through a thorough experimental aimed [...] Read more.
The basic phenomena of a cantilever energy harvesting device based on iron-gallium alloy magnetostrictive material for low frequency were systematically studied. The results highlighted how the physical parameters, geometric structure and bias conditions affected the vibration harvesting capacity through a thorough experimental aimed at enhancing the vibration energy harvesting capacity through an optimal design. How the performance is affected by the configuration of the multi-layers composite beam, material and dimensions of the elastic layer, arrangement position and number of bias magnets, the matching load resistance and other important design parameters was studied in depth. For the first time, it was clearly confirmed that the magnetic field of bias magnets and electromagnetic vibration shaker have almost no effect on the measurement of the voltage induced from the harvester. A harvesting power RMS up to 13.3 mW and power density RMS up to 3.7 mW/cm3/g was observed from the optimized prototype. Correspondingly, the DC output power and power density after the two-stage signal processing circuit were up to 5.2 mW and 1.45 mW/cm3/g, respectively. The prototype successfully powered multiple red light emitting diode lamps connected in a sinusoidal shape and multiple red digital display tubes, which verified the vibration harvesting capability or electricity-generating capability of the harvester prototype and the effectiveness of the signal converter. Full article
(This article belongs to the Section Physical Sensors)
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12 pages, 4483 KiB  
Article
A Non-Resonant Kinetic Energy Harvester for Bioimplantable Applications
by Mustafa İ. Beyaz, Hacene C. Baelhadj, Sahar Habibiabad, Shyam S. Adhikari, Hossein Davoodi and Vlad Badilita
Micromachines 2018, 9(5), 217; https://doi.org/10.3390/mi9050217 - 5 May 2018
Cited by 5 | Viewed by 4748
Abstract
A linear non-resonant kinetic energy harvester for implantable devices is presented. The design contains a metal platform with permanent magnets, two stators with three-dimensional helical coils for increased power generation, ball bearings, and a polydimethylsiloxane (PDMS) package for biocompatibility. Mechanical excitation of this [...] Read more.
A linear non-resonant kinetic energy harvester for implantable devices is presented. The design contains a metal platform with permanent magnets, two stators with three-dimensional helical coils for increased power generation, ball bearings, and a polydimethylsiloxane (PDMS) package for biocompatibility. Mechanical excitation of this device within the body due to daily activities leads to a relative motion between the platform and stators, resulting in electromagnetic induction. Initial prototypes without packaging have been fabricated and characterized on a linear shaker. Dynamic tests showed that the friction force acting on the platform is on the order of 0.6 mN. The resistance and the inductance of the coils were measured to be 2.2 Ω and 0.4 µH, respectively. A peak open circuit voltage of 1.05 mV was generated per stator at a platform speed of 5.8 cm/s. Further development of this device offers potential for recharging the batteries of implantable biomedical devices within the body. Full article
(This article belongs to the Special Issue Microsystems for Power, Energy, and Actuation)
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