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Keywords = dry jigging

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19 pages, 1056 KB  
Article
An Integrated Delphi-AHP Study on the Systematic Improvement of Sea Anchors for Fishing Operations
by Namgu Kim, Youngjae Yu, Yoo-Won Lee and Kyung-Jin Ryu
J. Mar. Sci. Eng. 2025, 13(9), 1796; https://doi.org/10.3390/jmse13091796 - 17 Sep 2025
Cited by 2 | Viewed by 1268
Abstract
Sea anchors for fishing operations are essential equipment to enhance catch efficiency and ensure operational stability at sea. However, previous studies have mainly focused on theoretical modeling or experiments under restricted conditions, which have not sufficiently reflected the complex operating environments and practical [...] Read more.
Sea anchors for fishing operations are essential equipment to enhance catch efficiency and ensure operational stability at sea. However, previous studies have mainly focused on theoretical modeling or experiments under restricted conditions, which have not sufficiently reflected the complex operating environments and practical needs of real-world fisheries. To address this gap, this study derived key factors to improve the design and operation of sea anchors and quantitatively analyze the relative importance and rank of these factors. An expert panel was formed from 25 participants, including jigging vessel captains, recreational fishing boat captains, sea anchor manufacturers, and research institute workers. Using a three-round Delphi process followed by Analytic Hierarchy Process (AHP) analysis, we distilled an initial list of 52 improvement suggestions into 15 prioritized items, quantitatively ranked by relative importance based on expert consensus. The highest-ranked factor was ‘Enhancement of fabric drying performance’, followed by ‘Application of low-cost, high-efficiency materials’, ‘Improvement of recovery’, ‘Enhancement of UV resistance’, and ‘Product quality certification’. The highest-weighted metric was ‘Improvement of usability’, followed by ‘Enhanced durability’ and ‘Improvement of functionality’. The consistency ratio (CR) of the pairwise-comparison matrix was 0.0014 (AHP acceptability criterion: CR ≤ 0.1), confirming the reliability and consistency of the analysis. By reflecting real-world priorities through a robust and systematic analytical process, this study offers a foundation for evidence-based improvements in sea anchor design and operation, overcoming the limitations of earlier approaches rooted in subjective judgment or trial-and-error experience. Full article
(This article belongs to the Special Issue Marine Fishing Gear and Aquacultural Engineering)
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12 pages, 4170 KB  
Article
Field Experiments to Analyze the Canopy Drying Performance of Sea Anchors Used for Fishing Operations
by Namgu Kim, Su-Hyung Kim, Yoo-Won Lee and Kyung-Jin Ryu
J. Mar. Sci. Eng. 2025, 13(3), 389; https://doi.org/10.3390/jmse13030389 - 20 Feb 2025
Cited by 2 | Viewed by 1007
Abstract
Sea anchors are crucial for stabilizing fishing vessels and improving operations, specifically for jigging vessels. Their effective performance depends on design and material choice, with the canopy material playing a key role. We compared the drainage and drying rates of sea anchor canopies [...] Read more.
Sea anchors are crucial for stabilizing fishing vessels and improving operations, specifically for jigging vessels. Their effective performance depends on design and material choice, with the canopy material playing a key role. We compared the drainage and drying rates of sea anchor canopies made from polyamide (PA) fabric, polyester (PES) fabric, and canopies designed with alternating strips of PA and PES (PA-PES) fabric to improve sea anchor performance, work efficiency, safety, and the stability of fishing operations. PA fabric had a fast initial draining rate due to high seawater absorption but a slow drying rate, resulting in a heavy canopy. PES fabric showed optimal draining due to low seawater absorption and fast drying. PA-PES fabric showed intermediate performance. Statistical analyses revealed that Sample B performed significantly better than PA fabric and PA-PES fabric, which showed no significant differences in performance. The low absorption and fast drying properties of PES fabric enhance the handling and efficiency of sea anchors, reducing worker fatigue and improving safety. These characteristics make it an exceptional alternative to PA fabric for sea anchor canopies. Future studies should examine the roles of sea anchor canopy material and structure in fishing operation safety and efficiency. Full article
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17 pages, 14354 KB  
Article
Development of a Recycling Process for the Recovery of Gypsum Stone from Stockpile Material
by Jacob Fenner, Julius Luh, Bengi Yagmurlu and Daniel Goldmann
Recycling 2025, 10(1), 12; https://doi.org/10.3390/recycling10010012 - 16 Jan 2025
Viewed by 2905
Abstract
Due to changes in the German government’s energy concept, the amount of gypsum produced in flue gas desulfurisation plants (FGD gypsum) will fall from 5 million tons per year to 1 million tons or less by 2038 at the latest. As of 2016, [...] Read more.
Due to changes in the German government’s energy concept, the amount of gypsum produced in flue gas desulfurisation plants (FGD gypsum) will fall from 5 million tons per year to 1 million tons or less by 2038 at the latest. As of 2016, FGD gypsum accounts for 55% of German gypsum mix. The resulting raw material gap must be closed through innovative recycling concepts, such as the processing of existing mine dumps. The process development aims to achieve a calcium sulfate dihydrate content of 85% and a reduction in the stockpile volume by 50%. The main components of the stockpiles are calcium sulfate in the form of gypsum stone as well as clay minerals and organic matter. Successful laboratory tests were transferred to a pilot scale jigging machine with dewatering screening. The process water is circulated throughout the entire process. The gypsum content in the heavy fraction is 76% when measured with ICP OES and 87% when measured via thermogravimetric methods. Furthermore, pilot-scale dry screening on the stockpile took place, and up to 1500 tons of material could be processed. Due to fluctuating weather conditions, the screening quality was subject to significant variations. Under optimal conditions, up to 60% of the feed could be recovered as gypsum stone; however, the screening process was nearly impossible during rain; therefore, a process combination of screening and a downstream jigging machine is recommended. Full article
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24 pages, 10237 KB  
Article
Unraveling Dry Jigging: Insights into Pulsation, Energy Consumption, and Stratification Dynamics
by Fortunato Lucas Quembo Raposo, Carlos Otávio Petter and Weslei Monteiro Ambrós
Minerals 2024, 14(7), 678; https://doi.org/10.3390/min14070678 - 28 Jun 2024
Cited by 1 | Viewed by 2586
Abstract
The increasing concerns regarding water usage in mineral processing have led to a growing interest in dry jigging in recent years. However, there is still a need for a more comprehensive examination of the operational aspects of the technique. In this sense, this [...] Read more.
The increasing concerns regarding water usage in mineral processing have led to a growing interest in dry jigging in recent years. However, there is still a need for a more comprehensive examination of the operational aspects of the technique. In this sense, this study focused on three main elements: (a) examining the air pulse pattern during dry jig operation; (b) assessing the evolution of the stratification profile over time using partition analysis; and (c) evaluating the specific energy consumption of batch dry jigging during operation. Also, an innovative operational strategy known as “transient pulsing” was proposed and analyzed, involving varying the intensity and frequency of the air pulse throughout the stratification process. All tests were conducted using density tracers spread across 11 density ranges (0.4–2.4 g/cm3) and a base bed (gravel) to analyze their separation in a batch, pilot-scale dry jig. Pressure drop and active power data were collected to measure the pulse characteristics and energy consumption. The airflow curves, obtained through pressure drop data, indicated that the pulsation process is more unstable as the airflow increases, possibly due to the pressure fluctuations experienced by air during valve closure. For the pulsation conditions used in the tests, the specific energy consumption was 10.66 Wh/kg of jigged material, with most of it related to the blower drive system. Analysis of the stratification evolution over time showed an oscillatory behavior, alternating between states of better (Ep < 0.1) and worse (Ep > 0.1) separation, especially for the near-gravity material (NGM). Results of the transient pulsation tests suggested that progressively increasing the vertical displacement of the bed during stratification resulted in slightly better segregation levels and more stable jigging evolution over time in comparison to stationary pulse conditions. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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31 pages, 5920 KB  
Review
Jigging: A Review of Fundamentals and Future Directions
by Weslei M. Ambrós
Minerals 2020, 10(11), 998; https://doi.org/10.3390/min10110998 - 10 Nov 2020
Cited by 40 | Viewed by 25321
Abstract
For centuries, jigging has been a workhorse of the mineral processing industry. Recently, it has also found its way into the recycling industry, and the increasing concerns related to water usage has led to a renewed interest in dry jigging. However, the current [...] Read more.
For centuries, jigging has been a workhorse of the mineral processing industry. Recently, it has also found its way into the recycling industry, and the increasing concerns related to water usage has led to a renewed interest in dry jigging. However, the current scenario of increasing ore complexity and the advent of smart sensor technologies, such as sensor-based sorting (SBS), has established increasingly challenging levels for traditional concentration methods, such as jigging. Against this background, the current review attempts to summarize and refresh the key aspects and concepts about jigging available in the literature. The configuration, operational features, applications, types, and theoretical models of jigging are comprehensively reviewed. Three promising paths for future research are presented: (1) using and adapting concepts from granular physics in fundamental studies about the stratification phenomena in jigs; (2) implementing advanced control functions by using machine vision and multivariate data analysis and; (3) further studies to unlock the potential of dry jigs. Pursuing these and other innovations are becoming increasingly essential to keep the role of jigging as a valuable tool in future industry. Full article
(This article belongs to the Special Issue Gravity Concentration)
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13 pages, 1393 KB  
Article
Destoning the Moatize Coal Seam, Mozambique, by Dry Jigging
by Carlos Hoffmann Sampaio, Weslei Monteiro Ambrós, Bogdan Cazacliu, Josep Oliva Moncunill, David Selemane José, Gerson Luis Miltzarek, Irineu Antônio Schadach de Brum, Carlos Otávio Petter, Eunírio Zanetti Fernandes and Luis Felipe Silva Oliveira
Minerals 2020, 10(9), 771; https://doi.org/10.3390/min10090771 - 31 Aug 2020
Cited by 14 | Viewed by 5394
Abstract
This paper proposes pre-beneficiation studies by air jigs of the coal layers from a Moatize coal deposit. Pre-beneficiation, also called destoning, removes tailings before the beneficiation plant. The air jigs operate in the same granulometric size range as the heavy-media cyclones (HMCs) that [...] Read more.
This paper proposes pre-beneficiation studies by air jigs of the coal layers from a Moatize coal deposit. Pre-beneficiation, also called destoning, removes tailings before the beneficiation plant. The air jigs operate in the same granulometric size range as the heavy-media cyclones (HMCs) that are installed in the preparation plant. With the destoning, the heavy-media circuit operates with a lower coal feed and higher organic matter contents, increasing its cutting efficiency and lowering operational costs. The use of air jigs reduces the total water consumption in the plant, which is especially important for the region where the plant is installed, as water is particularly scarce. Four coal layers of the Moatize coal deposit were studied, which are currently exploited in the mine. As main results of the study, it is possible to say that the concentration of lights (feed of the preparation plant) and heavies (waste fraction) in air jigs can be carried out with reasonable efficiencies for all coal layers studied, making air jigs a feasible option for coal destoning. Full article
(This article belongs to the Special Issue Gravity Concentration)
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