Search Results (25)

Integrating recyclates into food packaging is key towards circularity while meeting functionality and safety requirements; however, associated environmental impacts remain underexplored. This gap was addressed through a cradle-to-gate life cycle assessment, using the Environmental Footprint method, along with substitution and cut-off approaches for handling the multifunctionality of recycling. Recyclates were derived from polyethylene (PE)-rich household food packaging waste, purified via delamination-deinking. Firstly, results show that shifting from virgin multi-material to mono-material multilayer structures with or without recyclates, while maintaining functionality, offers environmental benefits. Secondly, recyclates should sufficiently substitute virgin materials in quantity and quality, decreasing the need for primary plastics and avoiding recyclate incorporation without functionality. Otherwise, thicker laminates are obtained, increasing processability challenges and environmental impacts, e.g., 12% for particulate matter, and 14% for mineral-metal resource use when the recycle content rises from 34 to 50%. Thirdly, a fully closed loop for flexible food packaging is not yet feasible. Key improvements lie in reducing residues generated during recycling, especially in delamination-deinking, lowering energy use in recompounding, and using more efficient transport modes for waste collection. Further research is essential to optimise the innovative technologies studied for flexible food packaging and refine them for broader applications. Full article

The growth of the global population, coupled with concomitant economic development, has resulted in the generation of a substantial quantity of waste. The transition of the European Union’s economy towards a closed-loop model is prompting a comprehensive search for waste management concepts across a range of industrial sectors. The objective of this study is to valorise deinking paper sludge, which has a high potential for soil formation due to its high organic matter content. To produce organic–mineral fertiliser, the deinking sludge was subjected to acid hydrolysis, then neutralised with KOH solution and enriched with poultry litter ash. The final products were characterised in terms of their nutrient and heavy metal content. The bioavailability of phosphorus, along with the forms in which it occurs in fertilisers, was determined through the implementation of a five-step fractionation procedure. Furthermore, an eight-week incubation period was conducted to assess the fertilisers’ performance in soil. Soil samples were tested on a weekly basis for pH, water-soluble and bioavailable phosphorus content using the spectroscopic method after previous extraction in water and Bray’s solution, and catalase activity using the titrimetric method. The resulting fertilisers were found to meet the requirements for organo-mineral fertilisers and were categorised as PK-type fertilisers with a total nutrient content of 24.6–39.3%. Fractionation studies demonstrated that the fertilisers contained 20–30% of the total potentially bioavailable phosphorus. Furthermore, the long-term release of phosphorus from the fertilisers was confirmed through incubation studies. Additionally, the fertilisers were observed to contribute to an increase in catalase activity in the soil. Full article

This study investigates the effects of aging and recycling on the optical properties of paperboard, which is key to advancing circular economy practices in packaging. Methods included deinking flotation of cardboard made from sea algae and eco-conventional cardboard of unexposed and exposed samples in a xenon test chamber. Optical measurements were performed on the obtained laboratory paper sheets. Measurements for the chromatic coefficients ΔL*, Δa* and Δb*, as well as the CIE whiteness from comparison of the fluorescent component in the cardboard, were carried out under two light sources, D65 and UV. Regression analysis was used to quantify the statistical significance of these changes over time, i.e., in the aging process. The results revealed significant effects of both aging and recycling on the chromatic coefficients, with ΔL* and Δa* decreasing, while Δb* initially increased before decreasing. The influence of the fluorescent component is reduced by recycling the samples. Opacity measurements showed an initial increase in values that decreased with the aging of the samples, which indicates structural changes in the material. This research contributes to the circular economy by providing insight into the durability and optical properties of recycled cardboard, helping to develop sustainable packaging solutions. Full article

Flotation deinking is one of the most widely used techniques for the separation of ink particles from cellulose fibers during the process of paper recycling. It is a complex process influenced by a variety of factors, and is difficult to represent and usually results in models that are inconvenient to implement and/or interpret. In this paper, a comprehensive study of several machine learning methods for the prediction of flotation deinking performance is carried out, including support vector regression, regression tree ensembles (random forests and boosting) and Gaussian process regression. The prediction relies on the development of a limited dataset that assumes representative data samples obtained under a variety of laboratory conditions, including different reagents, pH values and flotation residence times. The results obtained in this paper confirm that the machine learning methods enable the accurate prediction of flotation deinking performance even when the dataset used for training the model is limited, thus enabling the determination of optimal conditions for the paper recycling process, with only minimal costs and effort. Considering the low complexity of the Gaussian process regression compared to the aforementioned ensemble models, it should be emphasized that the Gaussian process regression gave the best performance in estimating fiber recovery (R² = 97.77%) and a reasonable performance in estimating the toner recovery (R² = 86.31%). Full article

Self-powered electronic equipment has rapidly developed in the fields of sensing, motion monitoring, and energy collection, posing a greater challenge to triboelectric materials. Triboelectric materials need to enhance their electrical conductivity and mechanical strength to address the increasing demand for stability and to mitigate unpredictable physical damage. In this study, polyaniline-modified cellulose was prepared by means of in situ polymerization and compounded with polydimethylsiloxane, resulting in a triboelectric material with enhanced strength and conductivity. The material was fabricated into a tubular triboelectric nanogenerator (TENG) (G-TENG), and an electrocatalytic pretreatment of mixed office waste paper (MOW) pulp was performed using papermaking white water as the flowing liquid to improve the deinking performance. The electrical output performance of G-TENG is highest at a flow rate of 400 mL/min, producing a voltage of 22.76 V and a current of 1.024 μA. Moreover, the deinking effect of MOW was enhanced after the electrical pretreatment. This study explores the potential application of G-TENG as a self-powered sensor power supply and emphasizes its prospect as an energy collection device. Full article

In the process of paper recycling, certain amounts of metals can be found in the cellulose suspension, the source of which is mainly printing inks. The paper industry often uses different technologies to reduce heavy metal emissions. The recycling of laminated packaging contributes to the formation of sticky particles, which affects the concentration of heavy metals. This study aimed to determine the mass fraction of metals in the different phases of the deinking process to optimize the cellulose pulp’s quality and design healthy correct packaging products. In this research, the deinking flotation of laminated and non-laminated samples was carried out by the Ingede 11 method. As a result of the study, the mass fractions of metals in cellulose pulp were divided into four groups according to the mass fraction’s increasing value and the metals’ increasing electronegativity. The quantities of metals were analyzed using Inductively Coupled Mass Spectrometry (ICP-MS). The separation of metals from cellulose pulp is influenced by the presence of adhesives and the electronegativity of the metal. The results of the study show that the recycling process removes certain heavy metals very well, which indicates the good recycling potential of pharmaceutical cardboard samples. Full article

Labels are a crucial component of products, offering informational content and attractive visuals; therefore, the durability of the print is an important quality requirement. On the other hand, in accordance with eco-design, the recyclability of printed labels is vital. In our research, the focus was on the assessment of the durability, recyclability, and deinkability of printed label paper equipped with printed RFID tags. The determined color fastness of electrophotographic prints affected by various environmental factors showed good resistance to dry rubbing and, in most cases, light and moist–heat treatment, confirming the applicability of digital printing on self-adhesive biodegradable paper labels. In the second part of this study, recyclability was assessed, and a comparison between the deinkability of the offset and digital prints and two conductive functional inks was conducted. Good deinkability was observed for the printed RFID antennas on both the offset and electrographic prints, with only a small deterioration in optical properties, especially when nano-silver conductive ink was used. The study highlights the importance of the selection of materials and printing techniques when considering the environmental impact of printed electronics. The results showed that INGEDE 11 is a suitable deinking method for printed RFID antennas on offset and electrographic prints. Full article

Packaging appearance is important in a competitive market. Designers strive to create products that attract customers and often use laminated packaging, due to the attractive appearance and quality characteristics of the material. The circular economy in the recycling of cardboard packaging helps to reduce waste, saves natural resources and increases the quality of the environment. All of the above contributes to sustainable production, but the quality and properties of the obtained recycled paper materials should not be ignored. Recycling of laminated cardboard packaging often has a negative impact on the quality of recycled paper, due to the formation of sticky particles that can affect the optical properties of recycled paper and the efficiency of the recycling process. This article provides insight into the influence of each stage of production of packaging intended for pharmaceutical products on the properties and characteristics of recycled paper. The standard INGEDE 11 deinking method was used to remove dyes and other impurities from the pulp. The obtained optical results of the characteristics of recycled laboratory sheets obtained from laminated and non-laminated cardboard samples were compared in order to determine the impact of each stage of box production on the quality of the paper pulp. The acquired knowledge can be applied in the design phase of a more sustainable product, and laminated materials can be used in luxury products or to increase the functionality of the packaging. Designing for recycling will contribute to an increase in the quality of the obtained paper mass, which is directly related to an increase in the productivity of recycling and the sustainability of the packaging production process. Full article

Recycling plant-based materials for various applications not only reduces the harm to the environment but also presents an excellent green source for nanomaterial synthesis. Being chiral and biodegradable makes cellulose, which is an organic polymer, an economic and easy-to-access plant-derived green material. Cellulose can be synthesized into nanostructures for a vast array of high-demand applications, such as drug delivery; biomedicines, which includes “biosensors and diagnostics”; medical implants; skin tissue healing; wastewater treatment; touch screen technology; electronic skin; human–machine interfaces; flexible devices; energy storage devices; clothes; packaging; and cosmetics. The daily newspapers that are delivered to our homes can be one of the best sources of cellulose for us. Our work in this study concentrated on removing nanocrystalline cellulose from newspapers. To begin, we deinked the newspapers and then the deinked pulp was transformed into its nanostructures, or nanocrystalline cellulose, to achieve a high aspect ratio, on the one hand, using chemicals like NaOH, thiourea, etc., and on the other side, via a mechanical process. We used a variety of characterization techniques, including scanning electron microscopy to study morphological properties, X-ray diffraction, and dynamic light scattering for dimensional analysis, Fourier transforms infrared spectroscopy for thermogravimetric analysis, and others, to confirm that the synthesized materials had achieved the intended outcomes. A high aspect ratio enables us to create surfaces with a huge surface area with very little synthetic material. The final product, which was created by synthesis, has been discovered to have features that are identical to those of nanocrystalline cellulose, which is available for purchase in the market for use in laboratory purposes. To make nanocomposites, this nanocrystalline cellulose can be combined with various organic and inorganic polymers, which can be further used as a base material for energy storage devices. In this paper, we compared our materials at different time durations used in synthesis. Full article

One of the major applications (40% in Europe) of plastic is packaging, which is often printed to display required information and to deliver an attractive aesthetic for marketing purposes. However, printing ink can cause contamination in the mechanical recycling process. To mitigate this issue, the use of surfactants in an alkaline washing process, known as de-inking, has been employed to remove printing ink and improve the quality of recyclates. Despite the existence of this technology, there are currently no data linking the de-inking efficiency with typical printing ink compositions. Additionally, it is necessary to investigate the de-inking process under the process parameters of existing recycling plants, including temperature, NaOH concentration, and retention time. This study aims to evaluate the performance of commonly used printing inks with different compositions under various washing scenarios for plastic recycling in conjunction with different de-inking detergents containing surfactants or mixtures of surfactants. The results indicate that the pigments applied to the ink have no significant effect on the de-inking process, except for carbon black (PBk 7). Nitrocellulose (NC) binder systems exhibit high de-inkability (over 95%) under the condition of 55 °C and 1 wt.% NaOH. However, crosslinked binder systems can impede the de-inking effect, whether used as a binder system or as an overprint varnish (OPV). The de-inking process requires heating to 55 °C with 1 wt.% NaOH to achieve a substantial effect. Based on the findings in this work, breaking the Van der Waals forces, hydrogen bonds, and covalent bonds between the printing ink and plastic film is an essential step to achieve the de-inking effect. Further research is needed to understand the interaction between surfactants and printing inks, enabling the development of de-inkable printing inks and high-performance surfactants that allow for de-inking with less energy consumption. The surfactant and NaOH have a synergistic effect in cleaning the printing ink. NaOH provides a negative surface charge for the adsorption of the cationic head of the surfactant and can hydrolyze the covalent bonds at higher concentrations (>2 wt.%). Full article

The commercial processing of various biomaterials extensively uses azo dyes (including reactive, direct, acidic, and basic dyes). These industrial applications produce wastewater containing a large volume of solubilized azo dye and hydrolyzed by-products. The treatment of such wastewater is primarily carried out by chemical and, to an extent, physical methods, which lack selectivity and efficiency. Notably, the chemical methods employ free radicals and oxidizing agents that further increase the chemical waste and produce non-biodegradable side-products. Therefore, there is an increasing trend of using microbial-assisted methods. The current study identified a specific Agrobacterium strain (JAS1) that degraded the three structurally distinct azo dyes (Reactive Black 5, Methyl Orange, Congo Red). JAS1 can tolerate high concentrations and be used to perform the in-solution degradation of azo dyes, respectively: Methyl Orange (5.5 g/L and 5.0 g/L), Congo Red (0.50 g/L and 0.40 g/L), and Reactive Black 5 (0.45 g/L and 0.40 g/L). Our study elucidated the molecular mechanisms (primarily enzymatic degradation and adsorption) responsible for the JAS-1-assisted decoloration of azo dyes. The JAS-1-assisted degraded products from these azo dyes were found biodegradable as the germination and seedling growth of wheat seeds were observed. To enhance the scope of the study, JAS1-assisted decolorization was studied for cellulosic materials, indicating a potential application in de-inking and de-dyeing process in recycling industries. Full article

The improvement of soil fertility properties is a priority for meeting sustainable development goals and world food security. One potential benefit of using paper sludge in agriculture is the reduction of waste and associated environmental impacts. By using paper sludge as a soil amendment, it is possible to divert away this material from landfills and instead use it to improve soil fertility and support the growth of crops. However, it is important to note that paper sludge may contain contaminants harmful to plants and soil health, of which earthworm viability serves as a key indicator. The present investigation aimed to evaluate changes in soil properties after the application of raw and composted de-inking paper sludge for two years. Accordingly, a field study was conducted in Manouba, a semi-arid region of Tunisia with a clay loam soil. The raw de-inking sludge (DS) and composted de-inking paper sludge (DSC) were applied at 30 and 60 t ha⁻¹ and 20 and 40 t ha⁻¹, respectively. Soil treatments were compared to unamended soils (C), to determine the optimal sludge treatment and rate for increasing the soil quality. Soil chemical (soil organic matter SOM, total carbon TC, and nitrogen TN, nutrient soil contents organic matter fractioned), physical (porosity and structural stability), and biological parameters (earthworms viability) were assessed. The results showed an increase of soil OM in the DS and DSC amended soils with the lowest rates (30 and 20 t ha⁻¹). The humic fraction was found to be the dominant form. TC and TN were improved in the DS and DSC amended soils with the highest rates: 60 (DS2) and 40 t ha⁻¹ (DSC2). Phosphorus and potassium were also increased in a dose-dependent manner. However, the soil porosity decreased in all treatments. The composted de-inking sludge was toxic for epigeic species, which could be explained by the use of litter while composting. Overall, the application of DS and DSC at low rates (30 and 20 t ha⁻¹, respectively) might be a promising alternative for improving soil quality and at the same time ensuring the proper management of these wastes. Full article

Sustainability is a premise that has been implemented in all technologies, industries, and service activities to have as little impact on the environment as possible. Typography as a profession made its contribution by creating eco fonts. In each country, the law regulates the lifespan of the storage of everyday business documents. One of the ways to reduce the impact on the environment is to reduce the consumption of ink, which can be achieved by printing the document with more sustainable fonts. By using the mentioned fonts when creating documents, the user should not notice a visual difference, and the document should have the same level of readability. Earlier research on ecological standards was only related to the environmental acceptability of materials, i.e., inks or printing substrates. Using eco fonts, each ink can have a reduced environmental impact. The more environmentally friendly fonts, Ryman Eco and Ecofont Sans, were tested in this experiment. Arial as a standard sans serif font and Times New Roman as a standard serif font were used as reference fonts. In the research, coverage data of different document samples created with different types of typeface and spacing are interpreted to investigate the possibility of saving ink. As eco fonts have been used since the end of the previous and beginning of this century, some stored documents are certainly ready for waste management, which is almost always recycled. By recycling document samples, the optical characteristics of laboratory paper sheets obtained by chemical deinking flotation were investigated. Another aim of the investigation is to provide insight into the quality of recycled fibres after the recycling process. Full article

Low-density polyethylene is the most applied packaging plastic. The recycling rate of LDPE is low, especially for the material from the post-consumer source. The quality of the LDPE post-consumer recyclates is influenced by different contaminations, either intentionally or non-intentionally. Printing ink is one of the substances that is regarded as having a negative influence on the quality of LDPE recyclates. This study used a new type of nonionic surfactant oxirane, methyl-, polymer for de-inking as a pretreatment. Afterward, the LDPE film flakes were mechanically recycled in the laboratory. A melt flow index (MFI), differential scanning calorimetry (DSC), and tensile strength analysis were carried out. This work reported the de-inking effect of a new type of nonionic surfactant. However, no evidential correlation between the rate of color removal and the improvement in the rheological, thermal, and mechanical properties can be identified from the result of this study. Full article

The recovery of fibres from waste paper (WP) and deinking sludge (DIS) reduces the stress on nature compared to the collection of virgin pulp for paper production. Moreover, if not recycled, WP and DIS are mainly landfilled and incinerated, being thus responsible for the release of greenhouse gases (GHGs) into the atmosphere. In this context, energy recovery from WP and DIS would contribute to increasing energy independence and improving waste management in the pulp industry. From a broader perspective, it would increase renewable energy generation, supporting the paper industry in reducing fossil fuel consumption and GHGs emissions, in line with the goals of the European Union (EU) Green Deal 2021. For these reasons, in the present study, the combined heat and power generation potentiality of WP–DIS blends through gasification in combination with an internal combustion engine is numerically assessed for the first time. The air gasification process is simulated by applying a restricted chemical equilibrium approach to identify the optimum operating temperature (850 °C) and equivalence ratio (0.2). Electrical and thermal energy generation potentiality, considering WP and DIS production in the EU in 2019, is estimated to be in the ranges of 32,950–35,700 GWh and 52,190–56,100 GWh, respectively. Thus, it can support between 25 and 28% of the electrical and 44–48% of the thermal energy demand of the paper manufacturing sector, reducing the CO₂ emission in the range of 24.8–28.9 Gt. Full article