Search Results (31)

Froth flotation is a widely used method for the selective separation of particulates from aqueous dispersions or slurries. This technology is based on the attachment of sufficiently hydrophobic particles to the air–water interface of gas bubbles. However, when the target particles are strongly hydrophilic, the requirement of hydrophobicity limits the effectiveness of conventional froth flotation. A prominent example is the deinking step in paper recycling, where modern hydrophilic inkjet inks are difficult to remove by flotation. In this study, we evaluated oil-coated bubble flotation as an alternative to conventional air flotation for removing inkjet ink from pulped newsprint. We examined the effects of oil type, salt type and concentration, and pH on deinking efficiency. Compared with traditional air flotation, oil-coated bubble flotation produced substantial improvements in standard performance metrics, including ISO brightness, effective residual ink concentration (ERIC), and the fiber retention of recycled paper pads. Full article

The papermaking and recycling industries face increasing demands to improve efficiency, product quality, and environmental performance under conditions of water closure and high furnish variability. This study presents a comprehensive assessment of process control and management strategies for optimizing fines behavior, retention and fixation efficiency, de-inking performance, and ash balance in modern papermaking systems. The surface chemistry of fines was found to play a pivotal role in regulating charge distribution, additive demand, and drainage behavior, acting both as carriers and sinks for dissolved and colloidal substances. Results show that light, targeted refining enhances external fibrillation and produces beneficial fines that strengthen fiber bonding, while excessive refining generates detrimental fines and impairs drainage. Sequential retention programs involving polyamines, polyaluminum compounds, and microparticle systems significantly improve fines capture and drainage stability when operated under controlled pH and ionic strength. In recycling operations, optimized flotation conditions coupled with detackifiers and mineral additives such as talc effectively reduce micro-stickies formation and deposition risks. Ash management strategies based on partial purge and coordinated filler make-up maintain bonding, optical properties, and energy efficiency. Overall, the findings emphasize the need for an integrated wet-end management framework combining chemical, mechanical, and operational controls. Perspectives for future development include the application of biodegradable additives, nanocellulose-based reinforcements, and data-driven optimization tools to achieve sustainable, high-performance paper manufacturing. Full article

Deinking is a key step in the recycling of waste paper. To address the problems of traditional chemical deinking, which generates large amounts of highly polluted wastewater and increases environmental pressure and treatment costs, as well as the issues of insufficient pulp brightness and high effective residual ink concentration (ERIC), a study on enzymatic deinking of old newsprint paper (ONP) was conducted. By optimizing the ratio of lipase, cellulase, amylase, and xylanase, a composite enzyme preparation for ONP deinking was successfully developed, and the corresponding deinking process was established. The composition of the composite enzyme preparation is as follows: Lipase 1.5 U/g oven-dried pulp (ODP), Cellulase 2 U/g ODP, Amylase 1.5 U/g ODP, and Xylanase 2 U/g ODP. When the composite enzyme preparation was used for enzymatic deinking, compared with chemical deinking, the brightness increased by 3.52% ISO, ERIC decreased by 9.12 ppm, and the physical properties of the paper were improved to varying degrees. The deinking efficiency was significantly superior to that of chemical deinking, while the usage of chemical reagents was effectively reduced. Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) were further used to investigate the effect of the composite enzyme on fiber structure and its possible synergistic mechanism: the surface structure and hydrogen bond network of fibers were altered, thereby reducing the content of chromophores such as hydroxyl, carbonyl, and benzene ring groups as well as residual lignin, and facilitating the separation of ink from the fiber surface. This study provides support for the development of an environmentally friendly waste paper recycling process and contributes to promoting the sustainable development of the papermaking industry. Full article

Sustainable fertilizers are needed to improve nutrient efficiency and reduce environmental impacts. Greenhouse experiments were conducted to evaluate matrix-based organo-mineral fertilizers (OMFs) for Zea mays over 60 days. The study took place during the dry season in Jaboticabal, São Paulo, using 5.5 dm³ plastic pots. Biosolids, deinked paper sludge (cellulose), and sawdust were used as organic matrices. Four treatments (n = 6) were tested: BC (biosolids/cellulose), BS (biosolids/sawdust), FF (uncoated NPK), and NF (no fertilizer). FF received 4.0 g NPK (4-14-8) per pot in two split doses; BC and BS each received 2.0 g NPK entrapped in 2.0 g matrix, applied once at sowing. BC provided the most controlled nutrient release and outperformed FF, increasing plant height by 20.4%, stem diameter by 13.7%, and leaf area by 5.3%. Considering nutrient uptake, BC exceeded FF by 22.5% for N, 38.6% for P, and 22.7% for K while using half the mineral fertilizer. Overall, matrix-based OMFs improved Zea mays growth and nutrient assimilation and may reduce nutrient losses relative to conventional split applications. Because the results derive from a single dry-season greenhouse trial with pots, field-scale validation to the production stage is required to confirm agronomic performance and quantify economic and environmental benefits. Full article

This study investigates the presence and potential removal of metal particles that exist in fibers obtained from recycled coated and printed paper, which must be removed through deinking and washing to ensure material safety and optimize pulp formulation for use in food and pharmaceutical packaging applications. For the production of modern packaging material, virgin cellulose fibers are combined with recycled fibers. In such a pulp mixture, recycled fibers introduce sticky particles that contain binders, metals, and ink particles. Those sticky particles that induce aggregation of residues and fibers alter pulp rheology and hinder product formation; therefore, their removal during the deinking process is essential to ensure pulp quality, process efficiency, and product viability. Recycled coated paper was pulped and deinked using a conventional washing process, and the metal content in cellulose pulp was evaluated with Inductively Coupled Plasma Mass Spectrometry (ICP-MS). Rheological measurements were used to reveal its effect on the flow behavior of pulp. The results indicate that the amount of coating with the presence of adhesives and the electronegativity of metals affects metal separation upon washing and deinking. Metals with lower electronegativity, such as Ag, Ti, Cr, V, and Zn, are easily removed from pulp after washing, improving the rheological behaviour of pulp. This research provides novel insights into optimizing the composition and processing of recycled pulp to enhance sustainability, safety, and quality in sustainable packaging production. Full article

In this work, a set of methods for the study of the physical–chemical properties of flotation processing products was applied to establish parameters for the technological mode of anthropogenic raw material flotation processing using waste paper as an example. The proposed methods include the criterion E_f estimation, which characterizes the interfacial characteristics during flotation, and the criterion J determination, which characterizes the degree of purification of the obtained paper mass. The estimation of criterion E_f is based on the measurement of electric potential difference during flotation. The estimation of criterion J is based on spectrophotometric studies of the flotation product’s optical properties. Based on dispersion analysis, it was established that the proposed criteria are statistically dependent on the variation of the flotation purification mode parameters. The results of the study of flotation processing products show that the criterion E_f is sensitive to the recovery selectivity of dye particles in the froth product. In conjunction with the criterion of optical purity, J, it can be used to assess the effectiveness of proposed solutions of hardware design and the technological mode of flotation separation. Full article

Integrating recyclates into food packaging is key towards circularity while meeting functionality and safety requirements; however, associated environmental impacts remain underexplored. This gap was addressed through a cradle-to-gate life cycle assessment, using the Environmental Footprint method, along with substitution and cut-off approaches for handling the multifunctionality of recycling. Recyclates were derived from polyethylene (PE)-rich household food packaging waste, purified via delamination-deinking. Firstly, results show that shifting from virgin multi-material to mono-material multilayer structures with or without recyclates, while maintaining functionality, offers environmental benefits. Secondly, recyclates should sufficiently substitute virgin materials in quantity and quality, decreasing the need for primary plastics and avoiding recyclate incorporation without functionality. Otherwise, thicker laminates are obtained, increasing processability challenges and environmental impacts, e.g., 12% for particulate matter, and 14% for mineral-metal resource use when the recycle content rises from 34 to 50%. Thirdly, a fully closed loop for flexible food packaging is not yet feasible. Key improvements lie in reducing residues generated during recycling, especially in delamination-deinking, lowering energy use in recompounding, and using more efficient transport modes for waste collection. Further research is essential to optimise the innovative technologies studied for flexible food packaging and refine them for broader applications. Full article

The growth of the global population, coupled with concomitant economic development, has resulted in the generation of a substantial quantity of waste. The transition of the European Union’s economy towards a closed-loop model is prompting a comprehensive search for waste management concepts across a range of industrial sectors. The objective of this study is to valorise deinking paper sludge, which has a high potential for soil formation due to its high organic matter content. To produce organic–mineral fertiliser, the deinking sludge was subjected to acid hydrolysis, then neutralised with KOH solution and enriched with poultry litter ash. The final products were characterised in terms of their nutrient and heavy metal content. The bioavailability of phosphorus, along with the forms in which it occurs in fertilisers, was determined through the implementation of a five-step fractionation procedure. Furthermore, an eight-week incubation period was conducted to assess the fertilisers’ performance in soil. Soil samples were tested on a weekly basis for pH, water-soluble and bioavailable phosphorus content using the spectroscopic method after previous extraction in water and Bray’s solution, and catalase activity using the titrimetric method. The resulting fertilisers were found to meet the requirements for organo-mineral fertilisers and were categorised as PK-type fertilisers with a total nutrient content of 24.6–39.3%. Fractionation studies demonstrated that the fertilisers contained 20–30% of the total potentially bioavailable phosphorus. Furthermore, the long-term release of phosphorus from the fertilisers was confirmed through incubation studies. Additionally, the fertilisers were observed to contribute to an increase in catalase activity in the soil. Full article

This study investigates the effects of aging and recycling on the optical properties of paperboard, which is key to advancing circular economy practices in packaging. Methods included deinking flotation of cardboard made from sea algae and eco-conventional cardboard of unexposed and exposed samples in a xenon test chamber. Optical measurements were performed on the obtained laboratory paper sheets. Measurements for the chromatic coefficients ΔL*, Δa* and Δb*, as well as the CIE whiteness from comparison of the fluorescent component in the cardboard, were carried out under two light sources, D65 and UV. Regression analysis was used to quantify the statistical significance of these changes over time, i.e., in the aging process. The results revealed significant effects of both aging and recycling on the chromatic coefficients, with ΔL* and Δa* decreasing, while Δb* initially increased before decreasing. The influence of the fluorescent component is reduced by recycling the samples. Opacity measurements showed an initial increase in values that decreased with the aging of the samples, which indicates structural changes in the material. This research contributes to the circular economy by providing insight into the durability and optical properties of recycled cardboard, helping to develop sustainable packaging solutions. Full article

Flotation deinking is one of the most widely used techniques for the separation of ink particles from cellulose fibers during the process of paper recycling. It is a complex process influenced by a variety of factors, and is difficult to represent and usually results in models that are inconvenient to implement and/or interpret. In this paper, a comprehensive study of several machine learning methods for the prediction of flotation deinking performance is carried out, including support vector regression, regression tree ensembles (random forests and boosting) and Gaussian process regression. The prediction relies on the development of a limited dataset that assumes representative data samples obtained under a variety of laboratory conditions, including different reagents, pH values and flotation residence times. The results obtained in this paper confirm that the machine learning methods enable the accurate prediction of flotation deinking performance even when the dataset used for training the model is limited, thus enabling the determination of optimal conditions for the paper recycling process, with only minimal costs and effort. Considering the low complexity of the Gaussian process regression compared to the aforementioned ensemble models, it should be emphasized that the Gaussian process regression gave the best performance in estimating fiber recovery (R² = 97.77%) and a reasonable performance in estimating the toner recovery (R² = 86.31%). Full article

Self-powered electronic equipment has rapidly developed in the fields of sensing, motion monitoring, and energy collection, posing a greater challenge to triboelectric materials. Triboelectric materials need to enhance their electrical conductivity and mechanical strength to address the increasing demand for stability and to mitigate unpredictable physical damage. In this study, polyaniline-modified cellulose was prepared by means of in situ polymerization and compounded with polydimethylsiloxane, resulting in a triboelectric material with enhanced strength and conductivity. The material was fabricated into a tubular triboelectric nanogenerator (TENG) (G-TENG), and an electrocatalytic pretreatment of mixed office waste paper (MOW) pulp was performed using papermaking white water as the flowing liquid to improve the deinking performance. The electrical output performance of G-TENG is highest at a flow rate of 400 mL/min, producing a voltage of 22.76 V and a current of 1.024 μA. Moreover, the deinking effect of MOW was enhanced after the electrical pretreatment. This study explores the potential application of G-TENG as a self-powered sensor power supply and emphasizes its prospect as an energy collection device. Full article

In the process of paper recycling, certain amounts of metals can be found in the cellulose suspension, the source of which is mainly printing inks. The paper industry often uses different technologies to reduce heavy metal emissions. The recycling of laminated packaging contributes to the formation of sticky particles, which affects the concentration of heavy metals. This study aimed to determine the mass fraction of metals in the different phases of the deinking process to optimize the cellulose pulp’s quality and design healthy correct packaging products. In this research, the deinking flotation of laminated and non-laminated samples was carried out by the Ingede 11 method. As a result of the study, the mass fractions of metals in cellulose pulp were divided into four groups according to the mass fraction’s increasing value and the metals’ increasing electronegativity. The quantities of metals were analyzed using Inductively Coupled Mass Spectrometry (ICP-MS). The separation of metals from cellulose pulp is influenced by the presence of adhesives and the electronegativity of the metal. The results of the study show that the recycling process removes certain heavy metals very well, which indicates the good recycling potential of pharmaceutical cardboard samples. Full article

Labels are a crucial component of products, offering informational content and attractive visuals; therefore, the durability of the print is an important quality requirement. On the other hand, in accordance with eco-design, the recyclability of printed labels is vital. In our research, the focus was on the assessment of the durability, recyclability, and deinkability of printed label paper equipped with printed RFID tags. The determined color fastness of electrophotographic prints affected by various environmental factors showed good resistance to dry rubbing and, in most cases, light and moist–heat treatment, confirming the applicability of digital printing on self-adhesive biodegradable paper labels. In the second part of this study, recyclability was assessed, and a comparison between the deinkability of the offset and digital prints and two conductive functional inks was conducted. Good deinkability was observed for the printed RFID antennas on both the offset and electrographic prints, with only a small deterioration in optical properties, especially when nano-silver conductive ink was used. The study highlights the importance of the selection of materials and printing techniques when considering the environmental impact of printed electronics. The results showed that INGEDE 11 is a suitable deinking method for printed RFID antennas on offset and electrographic prints. Full article

Packaging appearance is important in a competitive market. Designers strive to create products that attract customers and often use laminated packaging, due to the attractive appearance and quality characteristics of the material. The circular economy in the recycling of cardboard packaging helps to reduce waste, saves natural resources and increases the quality of the environment. All of the above contributes to sustainable production, but the quality and properties of the obtained recycled paper materials should not be ignored. Recycling of laminated cardboard packaging often has a negative impact on the quality of recycled paper, due to the formation of sticky particles that can affect the optical properties of recycled paper and the efficiency of the recycling process. This article provides insight into the influence of each stage of production of packaging intended for pharmaceutical products on the properties and characteristics of recycled paper. The standard INGEDE 11 deinking method was used to remove dyes and other impurities from the pulp. The obtained optical results of the characteristics of recycled laboratory sheets obtained from laminated and non-laminated cardboard samples were compared in order to determine the impact of each stage of box production on the quality of the paper pulp. The acquired knowledge can be applied in the design phase of a more sustainable product, and laminated materials can be used in luxury products or to increase the functionality of the packaging. Designing for recycling will contribute to an increase in the quality of the obtained paper mass, which is directly related to an increase in the productivity of recycling and the sustainability of the packaging production process. Full article

Recycling plant-based materials for various applications not only reduces the harm to the environment but also presents an excellent green source for nanomaterial synthesis. Being chiral and biodegradable makes cellulose, which is an organic polymer, an economic and easy-to-access plant-derived green material. Cellulose can be synthesized into nanostructures for a vast array of high-demand applications, such as drug delivery; biomedicines, which includes “biosensors and diagnostics”; medical implants; skin tissue healing; wastewater treatment; touch screen technology; electronic skin; human–machine interfaces; flexible devices; energy storage devices; clothes; packaging; and cosmetics. The daily newspapers that are delivered to our homes can be one of the best sources of cellulose for us. Our work in this study concentrated on removing nanocrystalline cellulose from newspapers. To begin, we deinked the newspapers and then the deinked pulp was transformed into its nanostructures, or nanocrystalline cellulose, to achieve a high aspect ratio, on the one hand, using chemicals like NaOH, thiourea, etc., and on the other side, via a mechanical process. We used a variety of characterization techniques, including scanning electron microscopy to study morphological properties, X-ray diffraction, and dynamic light scattering for dimensional analysis, Fourier transforms infrared spectroscopy for thermogravimetric analysis, and others, to confirm that the synthesized materials had achieved the intended outcomes. A high aspect ratio enables us to create surfaces with a huge surface area with very little synthetic material. The final product, which was created by synthesis, has been discovered to have features that are identical to those of nanocrystalline cellulose, which is available for purchase in the market for use in laboratory purposes. To make nanocomposites, this nanocrystalline cellulose can be combined with various organic and inorganic polymers, which can be further used as a base material for energy storage devices. In this paper, we compared our materials at different time durations used in synthesis. Full article