Search Results (68)

In this study, deep cryogenic treatment (DCT) was applied to cold work tool steels with different vanadium weights (Vanadis 4 and Vanadis 10) for 12, 24 and 36 h, and the changes in their mechanical properties and microstructures were examined. Compression, tensile, hardness, SEM–EDS, carbide size, XRD and Rietveld analyses were performed to examine the mechanical and microstructural properties of the cryogenically treated samples. In this study, increasing the cryogenic treatment time and vanadium weight ratio did not have a positive effect on the hardness, and it was determined that the most positive result in terms of tensile and compressive strength was obtained in the V4_DCT-24 sample. The results of this study showed that the cryogenic treatment formed secondary carbides, vanadium carbide (VC) and chromium carbide (Cr₇C₃), in vanadium cold work tool steels and reduced the amount of retained austenite (γ-Fe), transformed into martensite (α’-Fe) structures. Additionally, cryogenically treated Vanadis steels are thought to be usable in the metal processing industry, especially for cutting tools and molds. Full article

The extensive use of copper in thermal and electrical systems calls for constant performance enhancement by means of innovative material treatments. The effects on the microstructural, mechanical, and electrical characteristics of copper in deep cryogenic treatment (DCT) and deep cryogenic treatment followed by heat treatment (DCT + HT) are investigated in this work. Copper samples were treated for various soaking durations ranging from 6 to 24 h. Mechanical properties such as tensile strength, hardness, and wear rate were analyzed. In the DCT-treated samples, tensile strength increased, reaching a peak of 343 MPa at 18 h, alongside increased hardness (128 HV) and a refined grain size of 9.58 µm, primarily due to elevated dislocation density and microstrain. At 18 h of soaking, DCT + HT resulted in improved structural stability, high hardness (149 HV), a fine grain size (7.42 µm), and the lowest wear rate (7.73 × 10⁻¹⁰ mm³/Nm), consistent with Hall–Petch strengthening. Electrical measurements revealed improved electron mobility (52.08 cm²/V·s) for samples soaked for 24 h in DCT + HT, attributed to increased crystallite size (39.9 nm), reduced lattice strain, and higher (111) texture intensity. SEM–EBSD analysis showed a substantial increase in low-angle grain boundaries (LAGBs) in DCT + HT-treated samples, correlating with enhanced electrical conductivity. Overall, an 18 h soaking duration was found to be optimal for both treatments. However, the strengthening mechanism in DCT + HT is influenced by grain boundary stabilization and thermal recovery and is different to DCT, which is strain-induced enhancement. Full article

In this study, friction stir welding was first applied to the 1.4 mm thick TRIP590 steel sheets at a constant transverse speed of 100 mm/min and different rotation speeds from 200 to 500 rpm. Then, the obtained joints received deep cryogenic treatment in liquid nitrogen for 24 and 48 h, respectively. It was revealed that the content of retained austenite in the stir zone of the welded joints decreased from 3.3% to 0.2% when the rotation speed increased from 200 rpm to 500 rpm. The stability of retained austenite increased due to grain refinement and work hardening at low rotation speeds. After deep cryogenic treatment of the welded joints, the retained austenite in the stir zone partially transformed into martensite, which led to the precipitation of nano-sized carbide in the ferrite matrix and the release of local stress. As a result, both the strength and plasticity of the stir zone after 48 h of deep cryogenic treatment increased from 798 MPa, 15% to 927 MPa, 17% for the 200 rpm joint, and from 914 MPa, 14% to 1086 MPa, 16% for the 300 rpm joint during the tensile tests. Full article

To enhance the electrocatalytic performance of a flexible Pd@CFs catalyst for methanol oxidation, deep cryogenic treatment in liquid nitrogen was introduced. The effects of the frequency and time of the deep cryogenic treatment on the surface crystal orientation, microstructure morphology, mechanical performance, and electrocatalytic performance for methanol oxidation were studied. The results showed that when the frequency of the deep cryogenic treatment was 2 times and the deep cryogenic time was 24 h, the electrocatalytic performance of the catalyst was the best. Compared with the catalyst without deep cryogenic treatment, the activity and stability of the catalyst increased by about 33% and 41%, respectively. The activity and stability of the catalyst were about 43.4 times and 6.3 times that of the commercial Pd/C catalyst, respectively. After 500 cycles of CV testing, the performance of the catalyst decay rate was only 3.9%. Compared to the CFs, the tensile strength and the elongation rates of the catalyst increased by 24.6% and 57%, respectively. This is due to deep cryogenic treatment causing Pd grains to rotate from a disordered arrangement to an ordered arrangement, making the metal particles more dispersed and exposing more active sites, ultimately improving the electrocatalytic oxidation ability of methanol. The excellent electrocatalytic efficiency of Pd@CFs-24-2 coupled with its simple and easy preparation method has great potential for promoting the development of DMFCs. Full article

In this work, the microstructure, hardness, tensile and yield strength, and wear resistance of X210CrW12 steel are examined in relation to the impacts of deep cryogenic treatment. In order to achieve this, deep cryogenic treatment at −180 °C was applied to X210CrW12 steel samples for 12, 18, 24, and 36 h following quenching. Following the cryogenic treatments, a tempering heat treatment was applied to the samples at 300 °C for two hours. Experimental results showed that deep cryogenic treatment significantly improved the mechanical properties of X210CrW12 steel. The best mechanical properties were obtained after applying deep cryogenic treatment for 24 and 36 h. The cryogenic treatment showed the most dominant effect on wear resistance. As a result of the wear tests performed with the pin-on-disk method, it was determined that the wear rate of the sample subjected to cryogenic treatment for 36 h was 59.37% less than that of the conventionally hardened sample. The deep cryogenic treatment applied for 36 h provided the highest hardness increase of 12.06%. Compared to the conventionally hardened sample, the tensile and yield strength in the steel subjected to deep cryogenic treatment for 24 h is up to 11.02% and 11.35% higher. As a result of microstructural analysis, it was determined that it provides cryogenic new carbide precipitation, increases carbide density, and provides a more homogeneous carbide distribution. Full article

A novel coupled processing method (PDCT) that associated deep cryogenic treatment (DCT) with a high pulsed magnetic field (PMT) was investigated to improve the performance of an as-cast TC4 aero-titanium alloy. Through XRD, SEM, TEM, EBSD, and a properties test, its microstructure and tensile properties and their relationship were investigated. The results show that in comparison with the untreated samples, in the PDCT alloys, the amount of nano-sized precipitates and dislocation density are increased, and this phenomenon is characterized by their combed dislocation morphology. The grain sizes are refined and rounded, and the deformed grains are enhanced, together with the enhancement of low-angle grain boundaries in grains and the transformation from the β phase to the α phase. The (112) crystal orientation is apparently strengthened. The tensile strength, elongation, and fracture energy of the optimized PDCT sample are 921.4 MPa, 7.6% and 5.47 × 10⁷ J/m³, which increased by 4.9%, 28.8% and 80.5% compared with the untreated sample, respectively. The tensile fracture exhibits rheological deformation along the phase boundaries. The strength–toughness mechanisms are mainly attributed to the texture, precipitation, dislocation and fine grain strengthening, which stem from the cold contraction and lattice distortion of DCT and the main magneto-plasticity effect of PMT, together with their coupling effects. Full article

The objective of this research is to enhance the mechanical and corrosion resistance properties of a cast Ni-Al bronze (NAB). To achieve this, the effect of deep cryogenic treatment (DCT), a process that has shown promise in other alloys, is initially investigated. It is demonstrated that, in the case of NAB, DCT induces only minor microstructural changes, which do not lead to any significant improvement in its properties. Consequently, it is proposed that a combined treatment be employed, involving annealing either before or after DCT. The results indicate that annealing at 675 °C for 2 h following cryogenic treatment at −180 °C increases the yield strength by approximately 11%. Cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) in simulated seawater further confirm that this combination results in the formation of oxide layers with enhanced protective capacity. These improvements are attributed to the significant refinement and homogenization of the microstructure, including the globularization of the kI, kII, and, particularly, kIII phases, and an increase in the precipitation of the kIV phase in a finer and more homogeneous form within the alpha phase. Full article

In recent years, consumers have become increasingly interested in natural, biodegradable and eco-friendly composites. Eco-friendly composites manufactured using natural reinforcing filling materials stand out with properties such as cost effectiveness and easy accessibility. For these reasons, in this research, a composite workpiece was specially manufactured using eco-friendly jute fibers. Two cost-effective cutting tools were specially produced to ensure high-quality machining of this composite workpiece. One of these specially manufactured cutting tools was subjected to DC&T (deep cryogenic treatment and tempering) processes to improve its performance. At the end of the research, when the lowest and highest Fd (delamination factor) values obtained with DC&T-T1 and T1 cutting tools were compared, it was observed that 5.49% and 6.23% better results were obtained with the DC&T-T1 cutting tool, respectively. From the analysis of the S/N (signal-to-noise) ratios obtained using Fd values, it was found that the most appropriate machining parameters for the composite workpiece used in this investigation were the DC&T-T1 cutting tool, a 2000 rev/min spindle speed and a 100 mm/min feed rate. Through ANOVAs (analyses of variance), it was discovered that the most significant parameter having an impact on the Fd values was the spindle speed, with a rate of 53.01%. Considering the lowest and highest Ra (average surface roughness) values obtained using DC&T-T1 and T1 cutting tools, it was seen that 19.42% and 16.91% better results were obtained using the DC&T-T1 cutting tool, respectively. In the S/N ratio analysis results obtained using Ra values, it was revealed that the most appropriate machining parameters for the composite workpiece used in this investigation were the DC&T-T1 cutting tool, a 2000 rev/min spindle speed and a 100 mm/min feed rate. In the ANOVAs, it was revealed that the most significant parameter having an effect on the Ra values was the feed rate at 37.86%. Full article

Deep cryogenic treatment (−196 °C, DCT) is an emerging application that can make significant changes to many materials. In this study, DCT was applied to Ti6Al4V (TC4) titanium alloy, and we delved into an examination of the impact on its microstructural morphologies and mechanical properties. It was observed that DCT has a significant effect on the grain refinement of the TC4 titanium alloy base material. Obvious grain refinement behavior can be observed with 6 h of DCT, and the phenomenon of grain refinement becomes more pronounced with extension of the DCT time. In addition, DCT promotes the transformation of the β phase into the α′ phase in the TC4 titanium alloy base material. XRD analysis further confirmed that DCT leads to the transformation of the β phase into the α′ phase. The element vanadium was detected by scanning electron microscopy, and it was found that the β phase inside the base material had transformed into the α′ phase. It was observed that DCT has a positive influence on the hardness of the TC4 titanium alloy base material. The hardness of the sample treated with 18 h of DCT increased from 331.2 HV_0.5 to 362.5 HV_0.5, presenting a 9.5% increase compared to the sample without DCT. Furthermore, it was proven that DCT had little effect on the tensile strength but a significant impact on the plasticity and toughness of the base material. In particular, the elongation and impact toughness of the sample subject to 18 h of DCT represented enhancements of 27.33% and 8.09%, respectively, compared to the raw material without DCT. Full article

A novel non-magnetic Fe-21Cr-15Ni-5Mn-2Mo austenitic stainless steel with high strength and plasticity has been developed. The microstructure and liquid helium temperature (4.2 K) tensile properties of the top and bottom samples of large-size forged flat steel after solution treatment at 1090 °C were investigated. The results showed that the average grain size of the bottom sample (48.0 ± 6.7 μm) was smaller than that of the top sample (58.8 ± 15.3 μm), and the MX precipitates and Z phases were distributed in the matrix of the samples. The 4.2 K strengths of the samples at the top and bottom were high, and large amounts of annealing twin boundaries played a certain role in strengthening. After cryogenic tensile testing, large amounts of deformation twins, stacking faults, and dislocations were generated inside the austenite grains of both samples, which helped the material to obtain higher plasticity and strength. The top and bottom samples possessed excellent synergies of strength and plasticity at 4.2 K, and the 4.2 K tensile properties of the top sample were as follows: ultimate tensile strength (UTS) of 1850 MPa, yield strength (YS) of 1363 MPa, and elongation (EL) of 26%. The tested steel is thus believed to meet the requirements of combined excellent strength and plasticity within a deep cryogenic environment, and it would be a promising material candidate for manufacturing superconducting coil cases to serve in new generation fusion engineering. Full article

HfNbTaTiZr high-entropy alloy has wide application prospects as a biomedical material, and the use of laser additive manufacturing can solve the forming problems faced by the alloy. In view of the characteristics of the one-time forming of additive manufacturing methods, it is necessary to develop non-mechanical processing modification methods. In this paper, deep cryogenic treatment (DCT) is first applied to the modification of a HEA with BCC structure, then the post-processing method of DCT is combined with laser melting deposition (LMD) technology to successfully realize the coordinated improvement of forming and strength–ductility synergistic improvement in lightweight Hf_0.25NbTa_0.25TiZr alloy. The final tensile strength of the alloy after DCT treatment is 25% higher than that of the as-cast alloy and 11% higher than that of the as-deposited alloy, and the elongation is increased by 48% and 10%, respectively. In addition, DCT also achieves induced phase transition without additional deformation. Full article

This study investigates the impact of cryogenic treatment duration on the mechanical properties and microstructural evolution of 6082 aluminum alloy subjected to subsequent artificial aging. Tensile tests were conducted using an electronic universal testing machine, and the microstructure was characterized by employing optical microscopy (OM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The results indicate that both the tensile strength and elongation of the alloy first increase and then decrease with the extension of cryogenic treatment duration. The alloy treated with 12 h of cryogenic treatment followed by artificial aging at 180 °C for 8 h achieved a peak strength of 390 MPa. Meanwhile, the alloy treated with 8 h of cryogenic treatment and the same artificial aging process reached a maximum elongation of 13%. All specimens of 6082 aluminum alloy subjected to cryogenic and aging treatments exhibited ductile fracture under room temperature tensile conditions. The size of dimples at the fracture surface first increased and then decreased with increasing cryogenic treatment duration, indicating a transition from deeper to shallower dimples. The cryogenic treatment did not significantly affect the grain size of the alloy, which remained approximately 230 µm on average. Cryogenic treatment facilitated the precipitation of fine, densely distributed precipitates, enhancing the pinning effect of dislocations and thus improving the tensile strength. Additionally, cryogenic treatment increased the dislocation density and promoted the formation of subgrains, while the grain boundary precipitates transitioned from a continuous to a discontinuous distribution, all of which contribute to the enhancement of the plasticity. Full article

The influence of solid solution treatment (SST), artificial aging treatment (AAT), and deep cryogenic-aging treatment (DCAT) on the mechanical properties and microstructure evolution of 6082 aluminum alloy was investigated. The tensile test was performed to obtain the true stress–strain curves through an electronic universal testing machine. The results show that the yield strengths of the SST specimens in all three directions are the lowest, of less than 200 MPa. In addition, the maximum elongation of the SST specimen is over 16% and the value of in-plane anisotropy (IPA) is 5.40%. For the AAT specimen, the yield strengths of the AAT alloy in three directions have distinct improvements, which are beyond 340 MPa. However, the maximum elongation and the IPA were evidently reduced. The yield strength and elongation of the DCAT alloy exhibit a slight enhancement compared with those in the AAT condition, and the corresponding IPA is 0.61%. The studied alloy specimens in all conditions exhibit ductile fracture. The DCAT alloy has the highest density of precipitates with the smallest size. Therefore, the dislocation pinning effect of the DCAT specimens are the strongest, which exhibit the highest yield strength accordingly. In addition, the uniformly distributed precipitates in the matrix with a large ratio of long and short axes can suppress the anisotropy caused by elongated grains. Full article

This paper presents the results of tribological tests on WE43 and WE54 magnesium alloys with rare earth metals performed in linear reciprocating motion for four different material couples (AISI 316-L steel, silicon nitride—Si₃N₄, WC tungsten carbide, and zirconium dioxide—ZrO₂). Additionally, magnesium alloys were subjected to a complex heat treatment consisting of precipitation hardening combined with a deep cryogenic treatment. The study presents the effect of deep cryogenic treatment combined with precipitation hardening on the tribological properties of WE43 and WE54 alloys. Tribological tests revealed the most advantageous results for the magnesium alloy—AISI 316-L steel friction node. For both alloys tested after heat treatment, a nearly 2-fold reduction in specific wear rate has been achieved. Furthermore, microscopic examinations of the wear track areas and wear products were performed, and the wear mechanisms and types of wear products occurring in linear reciprocating friction were determined. Wear measurements were taken using the 3D profilometric method and compared with the results obtained from calculations performed in accordance with ASTM G133 and ASTM D7755, which were modified to improve the accuracy of the calculation results (the number of measured profiles was increased from four to eight). Appropriately selected calculation methods allow for obtaining reliable tribological test results and enabling the verification of both the most advantageous heat treatment variant and material couple, which results in an increase in the durability of the tested alloys. Full article

Deep cryogenic aging (DCA) is a newly developed heat treatment technique for additive-manufactured metallic materials to reduce residual stress and improve their mechanical properties. In this study, AlSi10Mg alloy samples fabricated by selective laser melting were deep-cryogenic-treated at −160 °C and subsequently aged at 160 °C. Phase and microstructural analyses were conducted using X-ray diffraction, optical microscopy, scanning electron microscopy, and transmission electron microscopy, while the mechanical properties were evaluated through microhardness and tensile testing at room temperature. The results indicated that the DCA treatment did not have an effect on the morphology of the melt pools. However, it facilitated the formation of atomic clusters and nanoscale Si and β′ phases, as well as accelerating the coarsening of grains and the ripening of the eutectic Si phase. After DCA treatment, the mass fraction of the Si phase experienced an increase from 4.4% to 7.2%. Concurrently, the volume fraction of the precipitated secondary phases elevated to 5.1%. The microhardness was enhanced to 147 HV, and the ultimate tensile strength and yield strength achieved 495 MPa and 345 MPa, respectively, with an elongation of 7.5%. In comparison to the as-built specimen, the microhardness, ultimate tensile strength, and yield strength increased by 11.4%, 3.1%, and 19.0%, respectively. The improvement in mechanical properties is primarily attributed to the Orowan strengthening mechanism induced by the secondary phases. Full article