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Keywords = coffee industry by-products

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15 pages, 858 KiB  
Article
Valorization of Coffee Cherry Pulp into Potential Functional Poultry Feed Additives by Pectinolytic Yeast Kluyveromyces marxianus ST5
by Thanongsak Chaiyaso, Kamon Yakul, Wilasinee Jirarat, Wanaporn Tapingkae, Orranee Srinual, Hien Van Doan and Pornchai Rachtanapun
Animals 2025, 15(15), 2311; https://doi.org/10.3390/ani15152311 - 7 Aug 2025
Abstract
Coffee cherry pulp (CCP), a coffee by-product rich in pectin and phenolic compounds, serves as a valuable substrate for microbial enzyme production, improving the nutritional and antioxidant properties of poultry feed. This study evaluated the potential of Kluyveromyces marxianus ST5 to produce pectin-degrading [...] Read more.
Coffee cherry pulp (CCP), a coffee by-product rich in pectin and phenolic compounds, serves as a valuable substrate for microbial enzyme production, improving the nutritional and antioxidant properties of poultry feed. This study evaluated the potential of Kluyveromyces marxianus ST5 to produce pectin-degrading enzymes using CCP. Under unoptimized conditions, the pectin lyase (PL) and polygalacturonase (PG) activities were 3.29 ± 0.22 and 6.32 ± 0.13 U/mL, respectively. Optimization using a central composite design (CCD) identified optimal conditions at 16.81% (w/v) CCP, 5.87% (v/v) inoculum size, pH 5.24, and 30 °C for 48 h, resulting in PL and PG activities of 9.17 ± 0.20 and 15.78 ± 0.14 U/mL, representing increases of 178.7% and 149.7% over unoptimized conditions. Fermented CCP was further evaluated using an in vitro chicken gastrointestinal digestion model. Peptide release increased by 66.2% compared with unfermented CCP. Antioxidant capacity also improved, with significant increases observed in DPPH (32.4%), ABTS (45.0%), and FRAP (42.3%) assays, along with an 11.1% increase in total phenolic content. These results demonstrate that CCP bioconversion by K. marxianus ST5 enhances digestibility and antioxidant properties, supporting its potential as a sustainable poultry feed additive and contributing to the valorization of agro-industrial waste. Full article
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17 pages, 3330 KiB  
Article
Valorization of Coffee Silverskin via Integrated Biorefinery for the Production of Bioactive Peptides and Xylooligosaccharides: Functional and Prebiotic Properties
by Thanongsak Chaiyaso, Kamon Yakul, Wilasinee Jirarat, Wanaporn Tapingkae, Noppol Leksawasdi and Pornchai Rachtanapun
Foods 2025, 14(15), 2745; https://doi.org/10.3390/foods14152745 - 6 Aug 2025
Abstract
Coffee silverskin (CS), a by-product generated during coffee roasting, contains high levels of xylan hemicellulose and protein, making it a promising substrate for functional ingredient production. This study developed an integrated bioprocess to simultaneously produce bioactive peptides and xylooligosaccharides (CS-XOS) from CS. Conventional [...] Read more.
Coffee silverskin (CS), a by-product generated during coffee roasting, contains high levels of xylan hemicellulose and protein, making it a promising substrate for functional ingredient production. This study developed an integrated bioprocess to simultaneously produce bioactive peptides and xylooligosaccharides (CS-XOS) from CS. Conventional alkaline extraction (CAE) under optimized conditions (1.0 M NaOH, 90 °C, 30 min) yielded 80.64 mg of protein per gram of CS and rendered the solid residue suitable for XOS production. Enzymatic hydrolysis of the extracted protein using protease_SE5 generated low-molecular-weight peptides (0.302 ± 0.01 mg/mL), including FLGY, FYDTYY, and FDYGKY. These peptides were non-toxic, exhibited in vitro antioxidant activity (0–50%), and showed ACE-inhibitory activities of 60%, 26%, and 79%, and DPP-IV-inhibitory activities of 19%, 18%, and 0%, respectively. Concurrently, the alkaline-treated CS solid residue (ACSS) was hydrolyzed using recombinant endo-xylanase, yielding 52.5 ± 0.08 mg of CS-XOS per gram of ACSS. The CS-XOS exhibited prebiotic effects by enhancing the growth of probiotic lactic acid bacteria (μmax 0.100–0.122 h−1), comparable to commercial XOS. This integrated bioprocess eliminates the need for separate processing lines, enhances resource efficiency, and provides a sustainable strategy for valorizing agro-industrial waste. The co-produced peptides and CS-XOS offer significant potential as functional food ingredients and nutraceuticals. Full article
(This article belongs to the Section Nutraceuticals, Functional Foods, and Novel Foods)
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34 pages, 2470 KiB  
Review
Biotechnology in Agro-Industry: Valorization of Agricultural Wastes, By-Products and Sustainable Practices
by Sandra de Oliveira Silva, Amanda Kelly Cristiano Mafra, Franciele Maria Pelissari, Leandro Rodrigues de Lemos and Gustavo Molina
Microorganisms 2025, 13(8), 1789; https://doi.org/10.3390/microorganisms13081789 - 31 Jul 2025
Viewed by 340
Abstract
Agricultural and industrial residues are increasingly recognized as valuable resources for sustainable innovation, offering significant potential for biotechnological applications. By integrating waste valorization into production systems, this approach aims to mitigate environmental impacts and enhance economic value across various sectors. The findings underline [...] Read more.
Agricultural and industrial residues are increasingly recognized as valuable resources for sustainable innovation, offering significant potential for biotechnological applications. By integrating waste valorization into production systems, this approach aims to mitigate environmental impacts and enhance economic value across various sectors. The findings underline the critical need for further research and policy support to scale these solutions, advancing global sustainability goals through innovative resource management. In this perspective, this article reviews the utilization of key by-products, including coffee residues, sugarcane bagasse, whey, cassava wastewater (manipueira), and brewery waste, highlighting their transformation into high-value products such as biofuels, bioplastics, enzymes, bioactive compounds, and organic fertilizers. The discussion presented encompasses the challenges and opportunities in leveraging these residues, emphasizing the role of advanced technologies, intellectual property, and circular economy principles. Full article
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21 pages, 3238 KiB  
Article
Fingerprinting Agro-Industrial Waste: Using Polysaccharides from Cell Walls to Biomaterials
by Débora Pagliuso, Adriana Grandis, Amanda de Castro Juraski, Adriano Rodrigues Azzoni, Maria de Lourdes Teixeira de Morais Polizeli, Helio Henrique Villanueva, Guenther Carlos Krieger Filho and Marcos Silveira Buckeridge
Sustainability 2025, 17(14), 6362; https://doi.org/10.3390/su17146362 - 11 Jul 2025
Viewed by 322
Abstract
Climate change resulting from human development necessitates increased land use, food, and energy consumption, underscoring the need for sustainable development. Incorporating various feedstocks into value-added liquid fuels and bioproducts is essential for achieving sustainability. Most biomass consists of cell walls, which serve as [...] Read more.
Climate change resulting from human development necessitates increased land use, food, and energy consumption, underscoring the need for sustainable development. Incorporating various feedstocks into value-added liquid fuels and bioproducts is essential for achieving sustainability. Most biomass consists of cell walls, which serve as a primary carbon source for bioenergy and biorefinery processes. This structure contains a cellulose core, where lignin and hemicelluloses are crosslinked and embedded in a pectin matrix, forming diverse polysaccharide architectures across different species and tissues. Nineteen agro-industrial waste products were analyzed for their potential use in a circular economy. The analysis included cell wall composition, saccharification, and calorific potential. Thermal capacity and degradation were similar among the evaluated wastes. The feedstocks of corn cob, corn straw, soybean husk, and industry paper residue exhibited a higher saccharification capacity despite having lower lignin and uronic acid contents, with cell walls comprising 30% glucose and 60% xylose. Therefore, corn, soybeans, industrial paper residue, and sugarcane are more promising for bioethanol production. Additionally, duckweed, barley, sorghum, wheat, rice, bean, and coffee residues could serve as feedstocks for other by-products in green chemistry, generating valuable products. Our findings show that agro-industrial residues display a variety of polymers that are functional for various applications in different industry sectors. Full article
(This article belongs to the Section Waste and Recycling)
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23 pages, 1821 KiB  
Review
Beyond Peat: Wood Fiber and Two Novel Organic Byproducts as Growing Media—A Systematic Review
by Anna Elisa Sdao, Nazim S. Gruda and Barbara De Lucia
Plants 2025, 14(13), 1945; https://doi.org/10.3390/plants14131945 - 25 Jun 2025
Viewed by 776
Abstract
Environmental concerns drive the search for sustainable organic alternatives in horticultural substrates. This review critically examines three agro-industry renewable byproducts—wood fiber, coffee silverskin, and brewer’s spent grain—as partial peat substitutes. We aimed to comprehensively analyze their origin, processing methods, current applications, and key [...] Read more.
Environmental concerns drive the search for sustainable organic alternatives in horticultural substrates. This review critically examines three agro-industry renewable byproducts—wood fiber, coffee silverskin, and brewer’s spent grain—as partial peat substitutes. We aimed to comprehensively analyze their origin, processing methods, current applications, and key physical, hydrological, and chemical properties relevant to horticultural use. In soilless culture, wood fiber can be used as a stand-alone substrate. When incorporated at 30–50% (v/v) in peat mixtures, it supports plant growth comparable to peat; however, higher proportions may restrict water and nutrient availability. Coffee silverskin demonstrates high water retention and nutrient content, but its inherent phytotoxicity requires pre-treatment (e.g., co-composting); at concentrations up to 20%, it shows promise for potted ornamental crops. Brewer’s spent grain is nutrient-rich but demands careful management due to its rapid decomposition and potential salinity issues; inclusion rates around 10% have shown beneficial effects. In conclusion, when used appropriately in blends, these bio-based byproducts represent viable alternatives to reduce peat dependence in vegetable and ornamental cultivation, contributing to more sustainable horticultural practices. Future research should optimize pre-treatment methods for coffee silverskin and brewer’s spent grain, investigate long-term stability in diverse cropping systems, and explore novel combinations with other organic waste streams to develop circular horticultural substrates. Full article
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20 pages, 2030 KiB  
Article
Characterization of Coffee Waste-Based Biopolymer Composite Blends for Packaging Development
by Gonzalo Hernández-López, Laura Leticia Barrera-Necha, Silvia Bautista-Baños, Mónica Hernández-López, Odilia Pérez-Camacho, José Jesús Benítez-Jiménez, José Luis Acosta-Rodríguez and Zormy Nacary Correa-Pacheco
Foods 2025, 14(11), 1991; https://doi.org/10.3390/foods14111991 - 5 Jun 2025
Viewed by 1214
Abstract
In recent years, coffee waste by-products have been incorporated into polymer blends to reduce environmental pollution. In this study, coffee parchment (CP) was incorporated into biodegradable polylactic acid (PLA) and poly (butylene adipate-co-terephthalate) (PBAT) polymer blends to prepare ribbons through the extrusion process. [...] Read more.
In recent years, coffee waste by-products have been incorporated into polymer blends to reduce environmental pollution. In this study, coffee parchment (CP) was incorporated into biodegradable polylactic acid (PLA) and poly (butylene adipate-co-terephthalate) (PBAT) polymer blends to prepare ribbons through the extrusion process. Extracted green coffee bean oil (CO) was used as a plasticizer, and CP was used as a filler with and without functionalization. A solution of chitosan nanoparticles (ChNp) as a coating was applied to the ribbons. For the raw material, proximal analysis of the CP showed cellulose and lignin contents of 53.09 ± 3.42% and 23.60 ± 1.74%, respectively. The morphology of the blends was observed via scanning electron microscopy (SEM). Thermogravimetric analysis (TGA) showed an increase in the ribbons’ thermal stability with the functionalization. The results of differential scanning calorimetry (DSC) revealed better miscibility for the functionalized samples. The mechanical properties showed that with CP incorporation into the blends and with the ChNp coating, the Young’s modulus and the tensile strength decreased with no significant changes in the elongation at break. This work highlights the potential of reusing different by-products from the coffee industry, such as coffee oil from green beans and coffee parchment as a filler, and incorporating them into PLA PBAT biodegradable polymer blend ribbons with a nanostructured antimicrobial coating based on chitosan for future applications in food packaging. Full article
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18 pages, 3360 KiB  
Article
Caffeine and Polyphenolic Compound Recovery Optimization from Spent Coffee Grounds Utilizing Pressurized Liquid Extraction
by Athanasios Christoforidis, Martha Mantiniotou, Vassilis Athanasiadis and Stavros I. Lalas
Beverages 2025, 11(3), 74; https://doi.org/10.3390/beverages11030074 - 20 May 2025
Cited by 2 | Viewed by 955
Abstract
Coffee belongs among the most widespread beverages worldwide, and its increasing consumption leads to the generation of a large amount of by-products, mainly spent coffee grounds (SCGs). SCGs can be further recycled as they contain bioactive compounds. This research aims to search for [...] Read more.
Coffee belongs among the most widespread beverages worldwide, and its increasing consumption leads to the generation of a large amount of by-products, mainly spent coffee grounds (SCGs). SCGs can be further recycled as they contain bioactive compounds. This research aims to search for the extraction conditions that lead to the highest recovery of these compounds through a green extraction technique, pressurized liquid extraction (PLE). The parameters studied were solvent composition, temperature, and extraction time, while the pressure was kept constant at 1700 psi. The optimum conditions were 48% v/v ethanol solution at 160 °C for 25 min. Under these conditions, the maximum recoveries were total polyphenol content of 15.99 mg gallic acid equivalents/g dry weight (dw), a total caffeine content of 1.15 mg/g dw, and an antioxidant capacity determined through the ferric-reducing antioxidant power of 101.87 μmol ascorbic acid equivalents/g dw. Additionally, individual polyphenols in SCGs were studied by high-performance liquid chromatography, revealing that the extracts were rich in chlorogenic acid, (−)-epicatechin, and rutin. The results of this work can set the basis for the further utilization of SCGs through PLE by the beverage, food, pharmaceutical, and cosmetic industries. Full article
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25 pages, 3057 KiB  
Article
Use of Coffee Roasting By-Products (Coffee Silverskin) as Natural Preservative for Fresh-Cut Fennel Slices
by Miriam Arianna Boninsegna, Alessandra De Bruno, Corinne Giacondino, Amalia Piscopo, Giuseppe Crea, Valerio Chinè and Marco Poiana
Foods 2025, 14(9), 1493; https://doi.org/10.3390/foods14091493 - 24 Apr 2025
Viewed by 620
Abstract
The coffee roasting by-product, coffee silverskin, represents a serious problem in environmental pollution. Still, it is also an interesting source of chemical compounds that can be recovered and used in the food industry to improve the physical, chemical, and sensory properties of a [...] Read more.
The coffee roasting by-product, coffee silverskin, represents a serious problem in environmental pollution. Still, it is also an interesting source of chemical compounds that can be recovered and used in the food industry to improve the physical, chemical, and sensory properties of a wide range of food products. This study aimed to evaluate, for the first time, the effect of the coffee silverskin extract (CSE), applied as a dipping treatment, in preserving the storage and the qualitative decay of fresh-cut fennel slices during 14 days of storage at 4 °C. The experimental plan evaluated two dipping solutions (5% and 10%) with coffee silverskin extract and compared them with a conventional dipping in 2% ascorbic acid and a control (water). The use of CSE in the dipping of fresh-cut fennel permitted an increase in the phenolic (chlorogenic and caffeic acids) content for up to 14 days, with good sensory acceptability and physico-chemical and microbiological characteristics. To date, no applications of CSE in this form have been reported, nor has any food by-product extract been investigated for the preservation of fresh-cut fennel, which makes this study a novel contribution to the development of sustainable treatments for minimally processed vegetables. Full article
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15 pages, 6621 KiB  
Article
Coffee Silverskin as a Sustainable Alternative Filler for Plywood: Characterization and Performance Analysis
by Anita Wronka, Nidal Del Valle Raydan, Eduardo Robles and Grzegorz Kowaluk
Materials 2025, 18(7), 1525; https://doi.org/10.3390/ma18071525 - 28 Mar 2025
Cited by 1 | Viewed by 723
Abstract
Coffee silverskin, a by-product of coffee processing, was studied using microscopic (SEM), spectroscopic (FTIR), and thermogravimetric (TGA, DSC) methods to assess its use as a substitute filler in the manufacturing of plywood. TGA showed that the material was compatible with plywood hot pressing [...] Read more.
Coffee silverskin, a by-product of coffee processing, was studied using microscopic (SEM), spectroscopic (FTIR), and thermogravimetric (TGA, DSC) methods to assess its use as a substitute filler in the manufacturing of plywood. TGA showed that the material was compatible with plywood hot pressing temperatures (140 °C) and that it was thermally stable up to 50 °C, with a notable decomposition event at 335 °C. Functional groups like hydroxyl and carbonyl were detected by FTIR analysis, indicating possible hydrogen bonds and chemical adaptability. DSC analysis confirmed structural alterations by highlighting endothermic processes associated with dehydration and an exothermic transition over 150 °C. Coffee silverskin substituted rye flour in plywood adhesive compositions at different concentrations (0%, 1%, 5%, 10%, and 20%). Due to the structural and chemical constraints of the filler, larger concentrations (10% and 20%) dramatically lowered bonding strength, whereas low silverskin amounts (1% and 5%) attained strengths equivalent to rye flour, reaching up to 5 N mm−2, according to internal bond strength tests. SEM images revealed smaller, more fragmented, and porous silverskin particles than larger, compact rye flour particles, which affected mechanical interlocking and adhesion. The findings point to coffee silverskin as an environmentally friendly and performance-balancing substitute for conventional fillers, especially at medium levels. Full article
(This article belongs to the Special Issue Preparation and Characterization of Functional Composite Materials)
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23 pages, 3470 KiB  
Article
Major Bioactive Compounds in Seeds, Husks, and Leaves of Selected Genotypes of Coffea canephora cv. Conilon from Three Consecutive Crops
by Juliana DePaula, Fábio Luiz Partelli, Alessandro M. Batista, Veronica Calado and Adriana Farah
Plants 2025, 14(7), 1040; https://doi.org/10.3390/plants14071040 - 27 Mar 2025
Viewed by 679
Abstract
This study aimed to investigate: (1) the bioactive profile of seeds, husks, and leaves of selected conilon coffee genotypes (n = 42) from three consecutive crops for the selection of plants to meet health interests, (2) the variability in the content of [...] Read more.
This study aimed to investigate: (1) the bioactive profile of seeds, husks, and leaves of selected conilon coffee genotypes (n = 42) from three consecutive crops for the selection of plants to meet health interests, (2) the variability in the content of these bioactive compounds over the crops, and (3) possible correlations among the contents of the evaluated compounds in the different parts of the plant. Selected conilon plants were reproduced by clonal propagation. Bioactive compounds were analyzed using HPLC-DAD. Eight chlorogenic acids (CGA), caffeine, trigonelline, and minor phenolic compounds were quantified (dry basis) in all extracts. CGA contents in seeds, husks, and leaves ranged between 3.71 and 9.71 g/100 g, 0.43 and 1.65 g/100 g, and 0.80 and 2.22 g/100 g, respectively. Caffeine contents ranged between 1.21 and 2.63 g/100 g, 0.13 and 0.84 g/100 g, and 0.33 and 2.01 g/100 g in seeds, husks, and leaves, respectively. Trigonelline contents ranged between 0.83 and 1.12 g/100 g, 0.59 and 1.24 g/100 g, and 0.74 and 1.84 g/100 g, respectively. Variation among the three crops was observed to be higher for CGA. A discrete correlation between CGA and caffeine was observed in the seeds (r: 0.72, p = 0.003). Some of the genotypes showed consistently higher contents of these bioactive compounds than others (not only in the seeds but also in the husks and leaves), being good candidates for cultivar registration to meet various market demands in the food and pharmaceutical industries. Studies that evaluate the potential use of new genotypes and byproducts are important for diversification and maximum use of coffee plants, promoting sustainability and financial return to the farmers and the producing country. Full article
(This article belongs to the Special Issue Chemistry, Biology and Health Aspects of Plants of the Coffea Genus)
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22 pages, 4313 KiB  
Article
Enhancing the Thermal Insulation Properties of Clay Materials Using Coffee Grounds and Expanded Perlite Waste: A Sustainable Approach to Masonry Applications
by Ioannis Makrygiannis, Konstantinos Karalis and Ploutarchos Tzampoglou
Ceramics 2025, 8(2), 30; https://doi.org/10.3390/ceramics8020030 - 24 Mar 2025
Viewed by 1086
Abstract
The development of energy-efficient and sustainable construction materials is essential for reducing environmental impact and enhancing building performance. This study investigates the incorporation of coffee grounds and expanded perlite waste—two underutilized industrial byproducts—into clay-based ceramics to improve thermal insulation while maintaining mechanical integrity. [...] Read more.
The development of energy-efficient and sustainable construction materials is essential for reducing environmental impact and enhancing building performance. This study investigates the incorporation of coffee grounds and expanded perlite waste—two underutilized industrial byproducts—into clay-based ceramics to improve thermal insulation while maintaining mechanical integrity. Unlike previous studies that explore these additives separately or in impractically high dosages, this research focuses on their combined effect at low, industrially viable ratios to ensure large-scale feasibility. Four clay mixtures were analyzed: a reference clay (TZ), clay with coffee grounds (TZCF), clay with expanded perlite waste (TZPW), and clay with both additives (TZCFPW). Laboratory testing and computational fluid dynamics (CFD) simulations were employed to assess the physical, mechanical, and thermal properties of these formulations. The results indicated that coffee grounds increased plasticity, while expanded perlite waste reduced it, requiring adjustments in processing parameters. Both additives contributed to lower shrinkage and drying sensitivity, improving dimensional stability during production. Although mechanical strength declined due to increased porosity—most notably in the TZPW mixture—the fired bending strength remained within acceptable limits for masonry applications. The most significant finding was the substantial improvement in thermal performance, with all the modified formulations exhibiting reduced thermal conductivity and enhanced insulation. The best performance was observed in the TZPW mixture, which demonstrated the lowest thermal conductivity, highest thermal resistance, and optimal U-values in masonry wall testing, confirming its potential for energy-efficient construction. CFD simulations further validated these enhancements, providing detailed insights into heat transfer mechanisms. These findings demonstrate the feasibility of repurposing industrial waste materials to create scalable, eco-friendly building products. Future research should refine formulation ratios to optimize the balance between strength and insulation, ensuring widespread adoption in sustainable construction. Full article
(This article belongs to the Special Issue Ceramics in the Circular Economy for a Sustainable World)
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19 pages, 4595 KiB  
Article
Preparation and Characterization of Biocomposite Films with Enhanced Oxygen Barrier and Antioxidant Properties Based on Polylactide and Extracts from Coffee Silverskin
by Argyri-Ioanna Petaloti, Adamantini Paraskevopoulou and Dimitris S. Achilias
Molecules 2025, 30(6), 1383; https://doi.org/10.3390/molecules30061383 - 20 Mar 2025
Viewed by 787
Abstract
In the food packaging industry, significant efforts have been dedicated to addressing the pressing market demand for environmentally friendly and sustainable products. Biocomposite films based on compostable and biobased polymers represent a sustainable alternative to conventional packaging materials, offering biodegradability and enhanced functional [...] Read more.
In the food packaging industry, significant efforts have been dedicated to addressing the pressing market demand for environmentally friendly and sustainable products. Biocomposite films based on compostable and biobased polymers represent a sustainable alternative to conventional packaging materials, offering biodegradability and enhanced functional properties. Additionally, there is growing interest in utilizing waste materials from agriculture and the food industry. This study focuses on the development of multifunctional eco-sustainable biocomposite films by combining poly(lactic acid) (PLA) as a biopolymeric matrix and extracts derived from coffee silverskin (CS), a significant agro-industrial waste byproduct of the coffee roasting process. Extracts of coffee silverskin were obtained via extraction with several solvents. Several properties of the prepared biocomposites were measured using techniques such as scanning electron microscopy (SEM), infrared spectroscopy (FTIR, ATR), differential scanning calorimetry (DSC), and oxygen and water vapor permeability, together with mechanical and physico-chemical characterization and measurements of water content, film solubility, and degree of swelling. The results demonstrate that optimized formulations of PLA/CS biocomposite films exhibit enhanced oxygen barrier properties, reduced permeability, and significant antioxidant activity. These findings underscore the potential for agro-waste valorization in creating eco-friendly food packaging solutions. Full article
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20 pages, 8212 KiB  
Article
Extracted Spent Coffee Grounds as a Performance-Enhancing Additive for Poly(Lactic Acid) Biodegradable Nursery Bags in Agriculture
by Amonrut Waisarikit, Nattawut Suadaung, Benjawan Khantho, Bawan Hadad, Gareth M. Ross, Paul D. Topham, Sukunya Ross and Sararat Mahasaranon
Polymers 2025, 17(5), 561; https://doi.org/10.3390/polym17050561 - 20 Feb 2025
Cited by 2 | Viewed by 1884
Abstract
This study introduces biodegradable nursery bags using poly(lactic acid) (PLA), a widely used biodegradable polymer, and spent coffee grounds (SCGs), a byproduct of the brewing process in the coffee industry. SCGs were oil-extracted to produce extracted spent coffee grounds (exSCGs), which were characterized [...] Read more.
This study introduces biodegradable nursery bags using poly(lactic acid) (PLA), a widely used biodegradable polymer, and spent coffee grounds (SCGs), a byproduct of the brewing process in the coffee industry. SCGs were oil-extracted to produce extracted spent coffee grounds (exSCGs), which were characterized by their physical properties, chemical functionality, and thermal behavior. The exSCGs were blended with PLA at loadings of 5, 10, and 15 wt%. Analysis showed that exSCGs retained 3–5 wt% residual coffee oil, exhibiting a lower surface area (1.1163 m2/g) compared to SCGs (1.5010 m2/g), along with a higher pore volume (1.148 × 10−3 cm3/g) and pore size (~410 nm). All PLA/exSCG bio-composite films displayed a light brown color, well-dispersed exSCG particles, and excellent UV light barrier properties, with transmittance reduced to 1–2%. The residual coffee oil acted as a plasticizer, reducing the glass transition temperature, melting temperature, and crystallinity with increasing exSCG content. Mechanical testing revealed enhanced flexibility compared to neat PLA. Soil burial tests showed increased biodegradability with higher exSCG content, supported by SEM analysis revealing cracks around exSCG particles. The PLA/exSCG blend containing 10 wt% exSCGs exhibited optimal performance, with a significant increase in melt flow index (from 4.22 to 8.17 g/10 min) and approximately double the melt strength of neat PLA, balancing processability and mechanical properties. This innovation provides a sustainable alternative to plastic nursery bags, addressing waste valorization and promoting eco-friendly material development for agricultural applications. Full article
(This article belongs to the Section Polymer Processing and Engineering)
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19 pages, 2275 KiB  
Article
Sustainable Valorization of Coffee Silverskin Waste: Pressurized Liquid Extraction of Bioactive Compounds
by Sokratis E. Koskinakis, Chrysanthos Stergiopoulos, Christoforos Vasileiou and Magdalini Krokida
Foods 2025, 14(4), 615; https://doi.org/10.3390/foods14040615 - 12 Feb 2025
Cited by 3 | Viewed by 1361
Abstract
Coffee silverskin, a by-product of the coffee roasting industry, offers significant potential for valorization due to its bioactive compound content. This study optimized the Pressurized Liquid Extraction (PLE) process for recovering phenolic compounds and caffeine from coffee silverskin. A factorial design identified the [...] Read more.
Coffee silverskin, a by-product of the coffee roasting industry, offers significant potential for valorization due to its bioactive compound content. This study optimized the Pressurized Liquid Extraction (PLE) process for recovering phenolic compounds and caffeine from coffee silverskin. A factorial design identified the temperature and ethanol concentration as the key parameters influencing extraction yield, antioxidant capacity (TEAC), total phenolic content (TPC) and caffeine and phenolic acid contents. These factors were further optimized using a central composite design (CCD) and Response Surface Methodology (RSM). The optimal extraction conditions—140 °C and 55% ethanol—achieved a balanced enhancement across all responses: 12.1% extraction yield, 65.3 mg TE/g dry extract for antioxidant capacity, 88.4 mg GAE/g dry extract for total phenolic content, 56.7 mg caffeine/g dry extract, and 10.6 mg chlorogenic acid equivalents/g dry extract for phenolic acid content. Compared to conventional methods, the optimized PLE demonstrated superior bioactive compound recovery while employing environmentally friendly solvents. This approach underscores PLE’s potential as a sustainable technology for valorizing agro-industrial by-products, contributing to both waste reduction and the development of antioxidant-rich products. Full article
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12 pages, 4068 KiB  
Article
Fungal Biodegradation of Procyanidin in Submerged Fermentation
by Leidy Johana Valencia-Hernández, Jorge E. Wong-Paz, J. Alberto Ascacio-Valdés, Arely Prado-Barragan, Mónica L. Chávez-González and Cristóbal N. Aguilar
Fermentation 2025, 11(2), 75; https://doi.org/10.3390/fermentation11020075 - 3 Feb 2025
Cited by 1 | Viewed by 1640
Abstract
The coffee industry generates a large amount of waste that is difficult to treat due to its chemical composition, namely, the presence of caffeine and its derivatives, as well as recalcitrant molecules such as tannins (mainly condensed tannins or polymeric procyanidins), which make [...] Read more.
The coffee industry generates a large amount of waste that is difficult to treat due to its chemical composition, namely, the presence of caffeine and its derivatives, as well as recalcitrant molecules such as tannins (mainly condensed tannins or polymeric procyanidins), which make it an undervalued waste product. Procyanidins are compounds beneficial to human health and can be found in nature in fruit, grain, seeds, and beverages, among other foods. The zero-waste approach has allowed for the valorization of by-products from the food industry. Currently, coffee pulp is the target of research on extraction, purification, and alternative use. Research on the fungal degradation of procyanidins has emerged as an avenue for the efficient use of these by-products. In this study, the degradation and biotransformation of procyanidin is evaluated and comprises three steps: first, the extraction and partial purification of procyanidins from coffee pulp; second, the production of the potential procyanidin-degrading enzyme by submerged fermentation with Aspergillus niger GH1; third, enzymatic extracellular extract evaluation using a model system with commercial procyanidin C1. The biodegradation/biotransformation results reveal the formation of new compounds, including a final compound with an m/z of 289, possibly a monomeric molecule such as catechin or epicatechin. Identification of the compounds by HPLC-MS confirmed procyanidin C1 depletion under the described assay conditions, which could be used to understand biodegradation pathways proposed for future study. Furthermore, these results confirm that A. niger GH1 is able to degrade and biotransform procyanidin C1. Full article
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