Search Results (837)

During high-speed flight, intense friction on the aircraft surface always occurs due to atmospheric fluid medium. The resultant high frictional drag will trigger a significant aerothermal effect, and thus raise the surface temperature sharply to 1000–3000 °C. This extreme heat not only remarkably reduces the aerodynamic efficiency but probably also causes thermal failure of the structural integrity and damage of internal components. Therefore, robust heat-resistant materials are the preferred choice for designing high-speed aircraft due to their benign tolerance to high temperature, oxidation and ablation as well as large strength and durability. This work systematically unveils the generation mechanism of frictional drag in high-speed flight and introduces the characteristics and applications of typical thermal insulation materials (TIMs). After that, the recent progress in a thermally protected material system including metal-based alloys and metal-doped compound materials, ultra-high-temperature ceramics (UHTCs), carbon (C)/carbon (C) and C/SiC composites, ceramic matrix composites (CMCs), UHTCs-modified C/C and C/SiC composites is conducted. Finally, the current technical bottlenecks are discussed, simultaneously proposing the development direction of novel TIMs for the potential applications for high-speed aircrafts. Full article

Silicon carbide (SiC) and SiC fiber-reinforced SiC matrix composites (SiC/SiC) are receiving renewed attention for use in next-generation fusion reactors due to their ability to withstand extreme conditions, including high temperatures, neutron irradiation, and plasma interactions. General Atomics Electromagnetic Systems (GA-EMS) has demonstrated significant progress in scaling up the fabrication of SiC/SiC, achieving high mechanical uniformity and meeting dimensional requirements in components up to 12 feet in length. Key developments are discussed including scale-up of the chemical vapor infiltration (CVI) process from lab-scale to full sized parts, high-dose (100 dpa) irradiation testing, nuclear-grade ceramic joining technologies, and production-focused quality control with the collective aim to establish SiC/SiC as a reliable solution for structural and functional components in fusion systems. Beyond manufacturing, the paper addresses supply chain barriers, particularly the limited availability and high cost of nuclear-grade SiC fiber. GA-EMS is developing a novel SiC fiber production method based on a thermochemical cure step that is anticipated to reduce costs compared to traditional approaches. Additionally, advancements in engineered SiC materials, such as SiC foams and tungsten-graded SiC composites, are discussed as promising solutions for specific fusion reactor components. Full article

Re-entry flights of reusable first or upper stages typically foresee phases in the hypersonic flight regime, characterized by severe aero-thermal loads which could become critical for the most exposed components, like the vehicle forebody or the fin leading edges. These require consequently dedicated thermal protection systems (TPS), whose design generally requires a multi-disciplinary approach. In this framework, a viable solution is the use of high-temperature resistant ceramic matrix composite (CMC) structures, but the implementation of such technology, especially for the manufacturing of complex components and its application in real flight conditions, still presents significant challenges. In this work, the design activities for the CMC-based TPS of the payload forebody of a hypersonic sounding rocket are presented, developed within the framework of the STORT project, whose mission includes in flight demonstration of multiple critical technologies required for sustained flight at Mach numbers above 8, corresponding to a significantly high integral thermal load. Full article

Ceramic-polymer nanocomposites combine the respective advantages of ceramics and polymers, boasting superior mechanical flexibility, thermal stability, optical transparency, and electrical conductivity, enabling their wide use in cutting-edge fields like medicine, aerospace, optoelectronic devices, and energy storage components. Notably, ceramic-polymer nanocomposites are a promising, widely recognized strategy for developing high-energy-density, low-dielectric-loss, and flexible capacitors, due to the ceramic phase’s intrinsic high dielectric constant, which enhances dielectric capability, and the polymer phase’s high breakdown strength and mechanical flexibility. Ultimately, ceramic-polymer nanocomposites can reach an optimal dielectric performance. In this study, polyvinylidene fluoride (PVDF) was used as the matrix material and barium titanate (BaTiO₃) as the reinforcing phase within the composite structure. The BaTiO₃ ceramic particles were incorporated into PVDF via spin-coating technology, with composite formulations prepared at different concentrations (0.5 wt%, 1.0 wt%, 1.5 wt%, 2.0 wt%, 2.5 wt%, 3.0 wt%). A series of key parameters were measured and compared, such as the dielectric constant, breakdown strength, and energy storage density, of the BT/PVDF nanocomposite. The results indicated that the BT/PVDF nanocomposite with the optimal low BaTiO₃ content demonstrates remarkable performance, achieving a breakdown strength (E_b) of 500 MV/m and an effective energy storage density of 15.5 J/cm³. This represents an improvement over conventional uniformly high-filler films. Full article

The precursor infiltration and pyrolysis (PIP) route is widely adopted to fabricate carbon fiber-reinforced silicon carbide (C_f/SiC) composites; however, the atomic-scale restructuring of the pyrolytic carbon/silicon carbide (PyC/SiC) interface during ceramization—and its impact on mechanical integrity—remains elusive. Here, reactive molecular dynamics (ReaxFF MD) simulations elucidate the coupled thermochemical–mechanical evolution of polycarbosilane (PCS) precursors on PyC substrates with orientation angles (OAs) of 0°, 25°, 55°, and 85°. Dynamic pyrolysis triggers a pivotal transition from sp² to sp³ hybridization at the interface. High-OA substrates (55° and 85°) present a dense population of reactive edge sites, fostering extensive cross-interfacial covalent bonding. Subsequent shear loading reveals that these pyrolysis-induced chemical bridges govern failure modes, shifting from interlayer sliding dominated by weak non-bonded interactions (0°) to ductile fracture featuring uniform plasticity and crack deflection. The OA = 55° interface attains a theoretical peak shear strength of 15 GPa and exhibits the most favorable combination of high strength and ductile failure under tensile loading, owing to an optimal balance between reactive site availability and interlayer steric openness. In contrast, the OA = 85° interface, despite comparable peak stress, fails via brittle crack penetration into the SiC matrix. By correlating atomistic structure with macroscopic performance, this study provides a bottom-up framework for engineering C_f/SiC composites via interfacial texturing and optimized pyrolysis protocols. Full article

Background: Biomimetic principles have gained significant traction in contemporary dentistry. For this reason, biomimetic restorative materials have been designed with the goal of recreating the mechanical and optical behavior of natural dental tissues. However, the level to which these materials resemble the properties of enamel and dentin remains uncertain. Methods: A systematic review was carried out according to the PRISMA guidelines. Electronic searches were performed in PubMed and Scopus to identify in vitro studies examining restorative materials promoted as biomimetic. These included polymer-infiltrated ceramic network (PICN) materials, resin matrix systems (RMS), and short fiber-reinforced composites (SFRCs). Natural enamel and dentin served as reference comparators. Target outcomes included mechanical properties (flexural strength, fracture toughness, Vickers hardness, elastic modulus) and optical properties (translucency parameter and color matching). Results: PICN achieved hardness and translucency values closely resembling the natural enamel, while RMS approached the mechanical properties of natural dentin. SFRC showed high fracture resistance, comparative to dentin. Conclusions: Current biomimetic restorative materials exhibit promising mechanical and optical performance. Nevertheless, no single material fully reproduces the multifaceted behavior of natural dental tissues. Further studies with standardized testing protocols are needed to determine their clinical relevance. Full article

Al₂O₃-Cu ceramic-metal composites containing 2.5 vol.% of a metallic phase were fabricated using the Pulse Plasma Sintering (PPS) method in order to evaluate the influence of sintering temperature on densification, microstructure, and mechanical performance. Consolidation was carried out at 1200 °C, 1250 °C, 1300 °C, and 1400 °C under uniaxial pressure with a short sintering time of 3 min. Regardless of the processing temperature, all composites exhibited very high relative densities exceeding 99% of the theoretical value, indicating the high efficiency of PPS in densifying Al₂O₃-Cu systems while suppressing copper leakage. X-ray diffraction confirmed the presence of only two phases, Al₂O₃ and Cu, with no secondary reaction products. Microstructural observations revealed irregular copper particles and areas of dispersed metallic phase, whose proportion decreased with increasing sintering temperature due to accelerated matrix densification and copper immobilization. Grain growth in the alumina matrix was strongly temperature-dependent, with the average equivalent grain diameter increasing from 0.49 µm at 1200 °C to 2.35 µm at 1400 °C. Hardness decreased from 19.5 ± 2.8 GPa to 12.2 ± 1.6 GPa with increasing temperature, whereas fracture toughness reached a maximum of 5.42 ± 0.65 MPa·m0.5 at 1400 °C. The highest strength under monotonic compression conditions was obtained for samples sintered at 1300 °C, indicating an optimal balance between densification and microstructural coarsening. These results demonstrate that PPS is an effective method for producing dense Al₂O₃-Cu composites with tailored microstructure and mechanical properties. Full article

Wine alcoholic fermentation occurs in a dynamic biochemical environment where interactions between the vessel and the product can cause inorganic and organic species to migrate into the fermenting must or wine. At low pH and with rising ethanol levels, fermentation tanks made of stainless steel, concrete or cementitious materials, ceramics, or polymers exhibit material-specific behaviors that may promote the release of toxic trace elements or alter technologically important ions. These changes can affect yeast physiology, fermentation kinetics, and matrix stability, directly impacting wine safety and quality. They may also influence the evolution of key fermentation metabolites and phenolic constituents, thereby affecting process performance, color development, oxidative stability, and other quality-related attributes. This review synthesizes current evidence on migration mechanisms and examines how vessel composition shapes the chemical and microbiological profile of fermentation. It also critically evaluates biosensor technologies—covering both biorecognition elements and signal-transduction strategies—and assesses the transition from laboratory prototypes to in situ or at-line implementations capable of detecting both migration-related events and process-relevant compositional changes with operational value for HACCP-based control. Electrochemical, optical, bienzymatic, and nanozyme-enabled platforms are discussed in terms of selectivity, matrix compatibility, and long-term functional stability under polyphenol and protein interference, CO₂ variability, fouling and biofouling, and calibration drift. Particular attention is given to analytes associated with vessel-derived migrants and to biosensor targets related to fermentation metabolites and phenolic indicators, which support dynamic process monitoring and quality-focused decision making. Considering regulatory compliance requirements across the EU, US, and Asia, we propose a practical pathway for integrating biosensors into HACCP monitoring by treating vessel–product interactions as critical control points, while laboratory reference methods remain essential for verification and compliance documentation. Full article

Polymer–ceramic composites based on cyanate ester resins have attracted increasing attention for high-frequency electronic applications due to their low dielectric loss, thermal stability, and dimensional reliability; however, achieving a targeted dielectric constant while maintaining low loss remains a key challenge. In this study, transparent glass powders and BaTiO₃ ceramic fillers were incorporated into a cyanate ester matrix to systematically investigate structure–property relationships and optimize dielectric performance for antenna-related applications. Transparent glass powders were synthesized via a melt-quenching route and combined with submicron BaTiO₃ particles, while both fillers were surface-modified using 3-triethoxysilylpropyl isocyanate (TESPI) to enhance interfacial compatibility. Composite samples containing 5–30 wt% total filler were fabricated and characterized by XRD, FTIR, tensile testing, dielectric measurements, and SEM/EDX analyses. The results demonstrate that TESPI surface modification promotes strong interfacial bonding and homogeneous filler dispersion within the cyanate ester matrix. An optimal balance between mechanical integrity and dielectric performance was achieved at 15 wt% total filler loading (K3), exhibiting a dielectric constant close to 10 and the lowest dielectric loss (tan δ ≈ 0.0047 at 1 MHz). Microstructural observations confirm that excessive filler loading leads to agglomeration and increased dielectric loss. Overall, the combined use of transparent glass and BaTiO₃ fillers, together with effective interfacial engineering, enables precise tuning of dielectric properties in cyanate ester composites for high-frequency electronic applications. Full article

A composite meeting the UL94 V-0 rating was produced by adding 30 wt% epoxy silane-modified aluminum trihydrate (EPATH) to a 60/40 epoxy/benzoxazine matrix. Various bimodal and trimodal composites containing 20–40 wt% of three types of ceramic fillers, i.e., aluminum oxide (Al₂O₃), boron nitride (BN), and magnesium oxide (MgO), were prepared to simultaneously achieve flame-retardant and thermal conductive properties. The bimodal composites with 40 wt% of Al₂O₃ and MgO exhibited thermal conductivities of 1.22 W/m∙K and 1.29 W/m∙K, respectively, which were superior to that of the composite containing the same amount of ATH (1.0 W/m∙K). In contrast, both the coefficient of thermal expansion (CTE) and shear strength decreased with increasing ceramic filler content. For agglomerated BN, the filler loading was constrained above 30 wt% because its high specific volume caused a significant rise in the viscosity. In the trimodal composites with a total filler content of 40 wt% of Al₂O₃ and BN, a BN fraction of 7.5 wt% yielded the highest thermal conductivity of 1.64 W/m∙K and the lowest water absorption of 0.69%. When the trimodal composites were exposed to −55 °C and 150 °C for 1000 h, they exhibited a reduction in shear strength of less than 30% compared to their initial values. Full article

Defect-tolerant oxide ceramics offer an alternative reinforcement strategy for high-performance polymer composites beyond conventional silica- and zirconia-based systems. In this work, a novel BaZrO₃-Y₂O₃-SrTiO₃ (BZYS) ceramic hybrid was introduced as a reinforcing phase in a polyetherimide (PEI) matrix to evaluate its effect on interphase formation, thermal stability and mechanical performance. BZYS powders were prepared by ball milling and incorporated at 1 and 3 wt% into solution-cast PEI films. X-ray diffraction confirmed the preservation of the BaZrO₃ perovskite structure after mechanical activation, with a slight lattice expansion, indicating partial ion incorporation and defect-mediated structural accommodation. SEM analysis revealed predominantly submicron agglomerates with homogeneous dispersion at low loading and controlled agglomeration at higher content. Differential scanning calorimetry demonstrated a systematic increase in glass transition temperature from 202.0 °C for neat PEI to 210.4 °C and 212.0 °C for 1 wt% and 3 wt% composites, respectively, evidencing restricted segmental mobility and interphase formation. Instrumented microindentation showed substantial hardness enhancement of 40% and 83% for 1 wt% and 3 wt% reinforcement, respectively (p < 0.05), with a strong linear dependence on filler content (R² = 0.9845). The results demonstrate that chemically stable, strain-tolerant BZYS ceramics effectively promote interphase-mediated reinforcement in PEI, establishing a novel oxide-based pathway for mechanically enhanced dental composite materials design. Full article

The increasing demand for sustainable construction materials has intensified research on supplementary cementitious materials capable of reducing Portland cement consumption and associated CO₂ emissions. In this context, porcelain polishing residue (PPR), a fine ceramic waste generated by the tile industry, presents potential for valorization in cement-based composites. This study investigates the use of PPR as a supplementary cementitious material in self-compacting concrete (SCC), focusing on its pozzolanic activity and its influence on fresh, physical, and mechanical properties. Pozzolanic behavior was evaluated using strength-based indices with lime and Portland cement, as well as the modified Chapelle method. SCC mixtures were produced with partial replacement of cement by PPR at different levels and assessed in terms of self-compactability, compressive strength, elastic modulus, water absorption, and void index. The results showed that, although PPR did not meet strength-based pozzolanicity criteria at early ages, it exhibited significant calcium hydroxide consumption, indicating latent pozzolanic potential. Fresh-state properties were preserved in all mixtures, and an optimal replacement level of 20% resulted in improved long-term mechanical performance, reduced void content, and enhanced matrix compactness. These findings demonstrate that PPR can be effectively used as a functional supplementary cementitious material in SCC, contributing to more sustainable and eco-efficient concrete production. Full article

The design and fabrication of metal matrix materials (MMCs), as well as the densification and joining of ceramic matrix composites (CMC), are still very challenging. For SiC- and C-based composites, liquid-assisted processing routes, such as the spontaneous infiltration process, emerge among the most cost-effective processes. To succeed in Ir-Si/SiC refractory composite fabrication by spontaneous infiltration, the wetting characteristics of the Ir-Si/SiC system, the surface and transport properties (surface tension and viscosity) of liquid Ir-Si alloys, and microstructural evolution at the interfaces formed between solid SiC (or C) with Ir-Si melt, have been carefully examined. Specifically, the wettability and interaction phenomena occurring at the Si-Ir eutectics/SiC interface as a function of temperature were investigated in the temperature range of T = 1350–1400 °C by the sessile drop method under an inert atmosphere with reduced oxygen content, and the results are presented and discussed in this paper. Taking into account the thermodynamics of the Si-C-Ir system, the interfacial phenomena and subsequent microstructural evolution are well-related to the process parameters, and the properties and characteristics of the as-produced interfaces may be predicted accordingly. The experimental conditions and results of wetting experiments, together with thermodynamic-based models predicting thermophysical property values of liquid Ir-Si alloys, are valuable key input data that are now available for the numerical study of infiltration processes. Full article

The inevitable pore defects generated in the preparation process have a great impact on the mechanical properties of the ceramic matrix composites. However, the pore defects on the composites were ignored to a large extent in models established in the previous research. In this study, in order to investigate the bending damage behaviors of SiC_f/SiC (SiC fiber-reinforced SiC matrix) angle-interlock (2.5D) woven composites prepared by the precursor immersion pyrolysis (PIP) method, a more precise full-scale model of composites was established by finite element (FE) method with taking into account of random pore defects generated by Monte Carlo algorithm. Micro-computed tomography (Micro-CT) was employed to acquire the statistical data of the yarns and pores of SiC_f/SiC 2.5D woven composites. A bending test was conducted to study the damage behaviors of the composite and compared with the prediction of the FE model. The result shows that the proposed model with random pores can predict the mechanical damage behavior of SiC_f/SiC 2.5D woven composites effectively under three-point bending. The simulated bending strength shows a good agreement with the experimental data, with a relative error of approximately 4.6%. Full article

Biocompatible thin films are essential for advancing biomedical devices, as they enhance integration with biological tissues, improve device longevity, and reduce complications. The rapid evolution of both medical needs and materials science has led to a diverse array of deposition techniques, each offering unique advantages and challenges for tailoring surface properties without compromising the bulk characteristics of implants and sensors. While laser-based methods—such as pulsed laser deposition (PLD) and Matrix-Assisted Pulsed Laser Evaporation (MAPLE)—are renowned for their precision, ability to preserve complex material stoichiometry, and suitability for low-temperature processing, the broader landscape includes several other important approaches. Physical Vapor Deposition (PVD) techniques, including magnetron sputtering and pulsed electron deposition, are widely used for their ability to create uniform, adherent coatings with controlled thickness and composition, making them suitable for both hard and soft biomedical substrates. Chemical Vapor Deposition (CVD) and its plasma-enhanced variant (PECVD) offer conformal coatings and excellent control over film chemistry, which is particularly valuable for functional polymer and ceramic films. Other methods, such as sol–gel processing, ion beam deposition, and electrophoretic deposition, provide additional flexibility in terms of coating composition, adhesion, and processing temperature, allowing for the fabrication of films with tailored mechanical, chemical, and biological properties. Despite these advances, the field faces ongoing challenges in optimizing film properties for specific clinical applications, ensuring reproducibility, and scaling up production for widespread use. The necessity of this review lies in its comprehensive comparison of laser-based techniques with alternative deposition methods, providing critical insights into their respective strengths, limitations, and suitability for different biomedical scenarios. By synthesizing recent developments and highlighting current gaps, this review aims to guide researchers and clinicians in selecting the most appropriate thin-film deposition strategies to meet the evolving demands of next-generation biomedical devices. Full article