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Keywords = categorized and graded water plugging and control

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22 pages, 4546 KB  
Article
Comprehensive Strategy for Effective Exploitation of Offshore Extra-Heavy Oilfields with Cyclic Steam Stimulation
by Chunsheng Zhang, Jianhua Bai, Xu Zheng, Wei Zhang and Chao Zhang
Processes 2026, 14(2), 359; https://doi.org/10.3390/pr14020359 - 20 Jan 2026
Viewed by 678
Abstract
The N Oilfield is the first offshore extra-heavy oilfield developed using thermal recovery methods, adopting cyclic steam stimulation (CSS) and commissioned in 2022. The development of offshore heavy oil reservoirs is confronted with numerous technical and operational challenges. Key constraints include limited platform [...] Read more.
The N Oilfield is the first offshore extra-heavy oilfield developed using thermal recovery methods, adopting cyclic steam stimulation (CSS) and commissioned in 2022. The development of offshore heavy oil reservoirs is confronted with numerous technical and operational challenges. Key constraints include limited platform space, stringent economic thresholds for single-well production, and elevated operational risks, collectively contributing to significant uncertainties in project viability. For effective exploitation of the target oilfield, a comprehensive strategy was proposed, which consisted of effective artificial lifting, steam channeling and high water cut treatment. First, to achieve efficient artificial lifting of the extra-heavy oil, an integrated injection–production lifting technology using jet pump was designed and implemented. In addition, during the first steam injection cycle, challenges such as inter-well steam channeling, high water cut, and an excessive water recovery ratio were encountered. Subsequent analysis indicated that low-quality reservoir intervals were the dominant sources of unwanted water production and preferential steam channeling pathways. To address these problems, a suite of efficiency-enhancing technologies was established, including regional steam injection for channeling suppression, classification-based water shutoff and control, and production regime optimization. Given the significant variations in geological conditions and production dynamics among different types of high-water-cut wells, a single plugging agent system proved inadequate for their diverse requirements. Therefore, customized water control countermeasures were formulated for specific well types, and a suite of plugging agent systems with tailored properties was subsequently developed, including high-temperature-resistant N2 foam, high-temperature-degradable gel, and high-strength ultra-fine cement systems. To date, regional steam injection has been implemented in 10 well groups, water control measures have been applied to 12 wells, and production regimes optimization has been implemented in 5 wells. Up to the current production round, no steam channeling has been observed in the well groups after thermal treatment. Compared with the pre-measurement stage, the average water cut per well decreased by 10%. During the three-year production cycle, the average daily oil production per well increased by 10%, the cumulative oil increment of the oilfield reached 15,000 tons, and the total crude oil production exceeded 800,000 tons. This study provides practical technical insights for the large-scale and efficient development of extra-heavy oil reservoirs in the Bohai Oilfield and offers a valuable reference for similar reservoirs worldwide. Full article
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