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Keywords = capacity of supply and inventory planning

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23 pages, 4413 KiB  
Article
Machine Learning Prediction Techniques in the Optimization of Diagnostic Laboratories’ Network Operations
by Krzysztof Regulski, Andrzej Opaliński, Jakub Swadźba, Piotr Sitkowski, Paweł Wąsowicz and Agnieszka Kwietniewska-Śmietana
Appl. Sci. 2024, 14(6), 2429; https://doi.org/10.3390/app14062429 - 13 Mar 2024
Cited by 3 | Viewed by 1753
Abstract
The article presents an outline of the concept of a prototype system allowing for the optimization of inventory management in a diagnostic laboratory on the basis of patients results. The effectiveness of laboratory diagnostics depends largely on the appropriate management of resources and [...] Read more.
The article presents an outline of the concept of a prototype system allowing for the optimization of inventory management in a diagnostic laboratory on the basis of patients results. The effectiveness of laboratory diagnostics depends largely on the appropriate management of resources and the quality of tests. A functional quality management system is an integral element of every diagnostic laboratory, ensuring reliability and appropriate work standards. This system includes maintaining correct and reliable analytical test results as well as the optimal use of the laboratory equipment’s processing capacity and the appropriate organization of the supply chain—both analytical material and reagents. It is extremely important to avoid situations in which tests cannot be performed due to a lack of reagents, the overloading of analyzers, or improper calibration. Therefore, the accurate prediction of the number of orders is crucial to optimize the laboratory’s operations, both in the short term—for the next few hours and minutes—and in the longer term, even monthly, which will allow for the appropriate planning of reagent stock. As part of the research presented in this article, machine learning methods were used to implement the above functionalities, which allowed for the development of a prototype of a laboratory optimization system using patient test results as a basis. Full article
(This article belongs to the Special Issue Computer Methods in Mechanical, Civil and Biomedical Engineering)
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19 pages, 8591 KiB  
Article
Statewide Implementation of Salt Stockpile Inventory Using LiDAR Measurements: Case Study
by Justin Anthony Mahlberg, Haydn Malackowski, Mina Joseph, Yerassyl Koshan, Raja Manish, Zach DeLoach, Ayman Habib and Darcy M. Bullock
Remote Sens. 2024, 16(2), 410; https://doi.org/10.3390/rs16020410 - 20 Jan 2024
Cited by 1 | Viewed by 2476
Abstract
The state of Indiana maintains approximately 120 salt storage facilities strategically distributed across the state for winter operations. In April 2023, those facilities contained approximately 217,000 tons of salt with an estimated value of USD 21 million. Accurate inventories at each facility during [...] Read more.
The state of Indiana maintains approximately 120 salt storage facilities strategically distributed across the state for winter operations. In April 2023, those facilities contained approximately 217,000 tons of salt with an estimated value of USD 21 million. Accurate inventories at each facility during the winter season are important for scheduling re-supply so the facilities do not run out of salt. Inventories are also important at the end of the season for restocking to provide balanced inventories. This paper describes the implementation of a portable pole-mounted LiDAR system to measure salt stockpile inventory at 120 salt storage facilities in Indiana. Using two INDOT staff members, the end-of-season inventory took 9 working days, with volumetric inventories provided within 24 h of data collection. To provide an independent evaluation of the methodologies, the Hovermap ST backpack was used at selected facilities to provide control volumes. This system has a range of 100 m and an accuracy of ±3 cm, which reduces the occlusion to less than 8%. The pre-season facility capacity ranged from 0% to 100%, with an average of 66% full across all facilities. The post-season facility percentage ranged from 3% to 100%, with an average of 70% full. In addition, permanent roof-mounted LiDAR systems were deployed at two facilities to evaluate the effectiveness of monitoring salt stockpile inventories during winter operation activities. Plans are now underway to install fixed LiDAR systems at 15 additional facilities for the 2023–2024 winter season. Full article
(This article belongs to the Special Issue Close-Range Sensing in the AEC Industry)
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23 pages, 5678 KiB  
Article
Seasonal Analysis and Capacity Planning of Solar Energy Demand-to-Supply Management: Case Study of a Logistics Distribution Center
by Akihiko Takada, Hiromasa Ijuin, Masayuki Matsui and Tetsuo Yamada
Energies 2024, 17(1), 191; https://doi.org/10.3390/en17010191 - 29 Dec 2023
Cited by 2 | Viewed by 2379
Abstract
In recent years, global warming and environmental problems have become more serious due to greenhouse gas (GHG) emissions. Harvesting solar energy for production and logistic activities in supply chains, including factories and distribution centers, has been promoted as an effective means to reduce [...] Read more.
In recent years, global warming and environmental problems have become more serious due to greenhouse gas (GHG) emissions. Harvesting solar energy for production and logistic activities in supply chains, including factories and distribution centers, has been promoted as an effective means to reduce GHG emissions. However, it is difficult to balance the supply and demand of solar energy, owing to its intermittent nature, i.e., the output depends on the daylight and season. Moreover, the use of large-capacity solar power generation systems and batteries incurs higher installation costs. In order to maintain low costs, demand-to-supply management of solar energy, based on appropriate seasonal analysis of power generation and consumption and the capacity planning for power generation and the storage battery, is necessary. In this study, the on-demand cumulative control method is applied to actual power consumption data and solar power generation data estimated at a distribution center. Moreover, the monthly, seasonal, and temporal characteristics of power generation and consumption at the distribution center are analyzed. Additionally, the total amount of power purchased is investigated for solar energy demand-to-supply management. Full article
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34 pages, 1011 KiB  
Article
Optimal Base-Stock Inventory-Management Policies of Cement Retailers under Supply-Side Disruptions
by Manik Debnath, Sanat Kr. Mazumder, Md Billal Hossain, Arindam Garai and Csaba Balint Illes
Mathematics 2023, 11(18), 3971; https://doi.org/10.3390/math11183971 - 19 Sep 2023
Cited by 6 | Viewed by 3247
Abstract
The current study aims to identify some optimal base-stock inventory-management policies that maximize the expected long-run profitability of cement retailers under potential supply-side disruptions. Unlike existing articles, the proposed economic order-quantity model considers periodically varying random demand rates of deteriorating items together with [...] Read more.
The current study aims to identify some optimal base-stock inventory-management policies that maximize the expected long-run profitability of cement retailers under potential supply-side disruptions. Unlike existing articles, the proposed economic order-quantity model considers periodically varying random demand rates of deteriorating items together with partially back-ordered shortages in the face of those random disruptions. This study computes the global concavity to execute the exemplary aspect for the optimal base-stock level under a slew of cost components and a fixed cycle length. Regarding the optimal pricing-related policies, this study proposes that cement retailers should stock from nearby supplier points. Unlike existing articles, we find that changes to either the unit-holding cost or the unit-lost sales cost have hardly any determining effect on the long-run profitability of retailers. When supply-side disruptions are more likely to occur during peak seasons, this study advocates for a planned capacity addition and higher base-stock levels of cement bags. Full article
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12 pages, 2806 KiB  
Article
Improving the Production Efficiency Based on Algorithmization of the Planning Process
by Ondrej Kozinski, Martin Kotyrba and Eva Volna
Appl. Syst. Innov. 2023, 6(5), 77; https://doi.org/10.3390/asi6050077 - 29 Aug 2023
Cited by 6 | Viewed by 4253
Abstract
Planning and managing the production process are key challenges faced by every manufacturing organization. The main contribution of this article lies in the analysis and design of a planning algorithm that takes into consideration the specifics of this environment. The proposed algorithm encompasses [...] Read more.
Planning and managing the production process are key challenges faced by every manufacturing organization. The main contribution of this article lies in the analysis and design of a planning algorithm that takes into consideration the specifics of this environment. The proposed algorithm encompasses elements of batch production, including a just-in-time approach. The article focuses on scenarios within batch production. Managers of manufacturing and supply companies must ensure smooth fulfillment and uninterrupted production of the agreed-upon quantity of parts. However, this task presents complex challenges. The product portfolio requires meticulous sequencing of production batches, and subsequent parts need to be temporarily stored in their raw state for further processing. Moreover, product variability necessitates frequent adjustments to the production line, resulting in delays. Shortages in manpower additionally place demands on shift organization. The company’s primary objective is to increase production efficiency while simultaneously reducing inventory and minimizing non-standard shift work. The challenge was to reconcile seemingly conflicting company requirements and to concentrate on solutions with swift implementation and minimal costs. Ensuring seamless production operation can be addressed by expanding supporting technologies or by increasing production capacity, such as acquiring an additional production line. However, these options entail costs and do not align with the company’s expectation for immediate impact and cost savings. However, improving production efficiency can also be achieved by altering the approach to production planning, which is the central theme of this article. The key element is ensuring that the customer plan is adhered to while working with a fixed production logic and variable input factors that must account for various non-standard situations. Full article
(This article belongs to the Section Control and Systems Engineering)
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19 pages, 802 KiB  
Article
Freshwater Management Discourses in the Northern Peruvian Andes: The Watershed-Scale Complexity for Integrating Mining, Rural, and Urban Stakeholders
by Daniel Mercado-Garcia, Thomas Block, Jheni Thalis Horna Cotrina, Nilton Deza Arroyo, Marie Anne Eurie Forio, Guido Wyseure and Peter Goethals
Int. J. Environ. Res. Public Health 2023, 20(6), 4682; https://doi.org/10.3390/ijerph20064682 - 7 Mar 2023
Cited by 3 | Viewed by 2663
Abstract
The Peruvian environmental action plan seeks headwaters protection as one of its integrated watershed management objectives. However, heterogeneous social and environmental conditions shape this freshwater management challenge at subnational scales. We have noticed different interpretations of this challenge. To map the debate, understand [...] Read more.
The Peruvian environmental action plan seeks headwaters protection as one of its integrated watershed management objectives. However, heterogeneous social and environmental conditions shape this freshwater management challenge at subnational scales. We have noticed different interpretations of this challenge. To map the debate, understand the diverse interpretations, and frame political choices, we conducted semi-structured interviews with institutional and non-institutional stakeholders for performing discourse analysis in an Andean watershed where mountaintop gold mining, midstream farmers, and the downstream Cajamarca city coexist. One discourse dominates the debate on protecting the freshwater supply and argues the importance of river impoundment, municipal storage capacity, and institutional leadership. The other two discourses revolve around protecting the mountain aquifer. The second discourse does so with a fatalistic view of headwaters protection and rural support. The third discourse partially shifts the debate towards the need for improving rural capacity building and (ground)water inventories. To understand evolutions in society, it is crucial to understand these three discourses, including the types of knowledge that actors present as legitimate, the attributed roles to all stakeholders, and the kinds of worldviews informing each discourse. The interaction among discourses could hinder integrated watershed management at worst or, at best, help inspire multi-stakeholder collaboration. Full article
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27 pages, 2756 KiB  
Review
An Overview of Hospital Capacity Planning and Optimisation
by Peter Humphreys, Belinda Spratt, Mersedeh Tariverdi, Robert L. Burdett, David Cook, Prasad K. D. V. Yarlagadda and Paul Corry
Healthcare 2022, 10(5), 826; https://doi.org/10.3390/healthcare10050826 - 29 Apr 2022
Cited by 21 | Viewed by 8057
Abstract
Health care is uncertain, dynamic, and fast growing. With digital technologies set to revolutionise the industry, hospital capacity optimisation and planning have never been more relevant. The purposes of this article are threefold. The first is to identify the current state of the [...] Read more.
Health care is uncertain, dynamic, and fast growing. With digital technologies set to revolutionise the industry, hospital capacity optimisation and planning have never been more relevant. The purposes of this article are threefold. The first is to identify the current state of the art, to summarise/analyse the key achievements, and to identify gaps in the body of research. The second is to synthesise and evaluate that literature to create a holistic framework for understanding hospital capacity planning and optimisation, in terms of physical elements, process, and governance. Third, avenues for future research are sought to inform researchers and practitioners where they should best concentrate their efforts. In conclusion, we find that prior research has typically focussed on individual parts, but the hospital is one body that is made up of many interdependent parts. It is also evident that past attempts considering entire hospitals fail to incorporate all the detail that is necessary to provide solutions that can be implemented in the real world, across strategic, tactical and operational planning horizons. A holistic approach is needed that includes ancillary services, equipment medicines, utilities, instrument trays, supply chain and inventory considerations. Full article
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22 pages, 3093 KiB  
Article
Designing a Resilient and Sustainable Logistics Network under Epidemic Disruptions and Demand Uncertainty
by Aymen Aloui, Nadia Hamani and Laurent Delahoche
Sustainability 2021, 13(24), 14053; https://doi.org/10.3390/su132414053 - 20 Dec 2021
Cited by 20 | Viewed by 10661
Abstract
To face the new challenges caused by modern industry, logistics operations managers need to focus more on integrating sustainability goals, adapt to unexpected disruptions and find new strategies and models for logistics management. The COVID-19 pandemic has proven that unforeseen fragilities, negatively affecting [...] Read more.
To face the new challenges caused by modern industry, logistics operations managers need to focus more on integrating sustainability goals, adapt to unexpected disruptions and find new strategies and models for logistics management. The COVID-19 pandemic has proven that unforeseen fragilities, negatively affecting the supply chain performance, can arise rapidly, and logistics systems may confront unprecedented vulnerabilities regarding network structure disruption and high demand fluctuations. The existing studies on a resilient logistics network design did not sufficiently consider sustainability aspects. In fact, they mainly addressed the independent planning of decision-making problems with economic objectives. To fill this research gap, this paper concentrates on the design of resilient and sustainable logistics networks under epidemic disruption and demand uncertainty. A two-stage stochastic mixed integer programming model is proposed to integrate key decisions of location–allocation, inventory and routing planning. Moreover, epidemic disruptions and demand uncertainty are incorporated through plausible scenarios using a Monte Carlo simulation. In addition, two resiliency strategies, namely, capacity augmentation and logistics collaboration, are included into the basic model in order to improve the resilience and the sustainability of a logistics chain network. Finally, numerical examples are presented to validate the proposed approach, evaluate the performance of the different design models and provide managerial insights. The obtained results show that the integration of two design strategies improves resilience and sustainability. Full article
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32 pages, 4743 KiB  
Article
Dual-Channel Global Closed-Loop Supply Chain Network Optimization Based on Random Demand and Recovery Rate
by Aijun Liu, Yan Zhang, Senhao Luo and Jie Miao
Int. J. Environ. Res. Public Health 2020, 17(23), 8768; https://doi.org/10.3390/ijerph17238768 - 25 Nov 2020
Cited by 14 | Viewed by 4007
Abstract
In the process of globalization, customer demand is usually difficult to predict, and product recycling is generally difficult to achieve accurately. It is also urgent to deal with increased inventory while avoiding shortages, with the purpose of reducing supply chain risks. This study [...] Read more.
In the process of globalization, customer demand is usually difficult to predict, and product recycling is generally difficult to achieve accurately. It is also urgent to deal with increased inventory while avoiding shortages, with the purpose of reducing supply chain risks. This study analyzes the integrated supply chain decision-making problem in the random product demand and return environment. It proposes a multi-objective optimization model, which is an effective tool to solve the design and planning problems of the global closed-loop supply chain. It consists of a multi-period, single-product and multi-objective mixed integer linear programming model, which can solve some strategic decision problems, including the network structure, entity capacities, flow of products and components, and collection levels, as well as the inventory levels. From the perspective of economic, environmental and social benefits, three objective functions are defined, including maximizing the net present value (NPV) of the system, minimizing the total CO2e emissions of supply chain activities, and maximizing social sustainability indicators. Finally, a numerical example is provided to verify the advantages of this model, and sensitivity analysis results are provided. The results show that changes in product demand and return rate will have a great impact on economic and social performance. Full article
(This article belongs to the Special Issue Engineering for Sustainable Environment)
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13 pages, 677 KiB  
Article
Multi-Criteria Decision Making (MCDM) Model for Supplier Evaluation and Selection for Oil Production Projects in Vietnam
by Chia-Nan Wang, Hsiung-Tien Tsai, Thanh-Phong Ho, Van-Thanh Nguyen and Ying-Fang Huang
Processes 2020, 8(2), 134; https://doi.org/10.3390/pr8020134 - 21 Jan 2020
Cited by 58 | Viewed by 14816
Abstract
The following research utilizes Multi-Criteria Decision Making (MCDM) in order to build a business strategy to reduce product costs, improve competitiveness, focus on production planning based on actual operating capacity and flexible adjustment according to the market, maximize the labor productivity of technology [...] Read more.
The following research utilizes Multi-Criteria Decision Making (MCDM) in order to build a business strategy to reduce product costs, improve competitiveness, focus on production planning based on actual operating capacity and flexible adjustment according to the market, maximize the labor productivity of technology workshops, reduce costs and inventory, and focus on producing many petrochemical products and products of high economic value. Selecting the right materials supplier is of paramount importance to the success of the organization as a whole. Supplier evaluation and the selection of a suitable supplier is a complex problem in which the decision maker must consider both qualitative and quantitative factors. Multi-Criteria Decision Making Models are an effective tool used to solve complex selection issues including multiple criteria and options, especially for qualitative variables. Thus, the author proposes an MCDM model including the Supply Chain Operation Reference (SCOR) model, analytic hierarchy process (AHP) and the Data Envelopment Analysis (DEA) method to evaluate and select the optimal supplier in the oil industry. The criteria used to evaluate potential suppliers are determined through the SCOR model, the weight of all criteria are defined by the AHP model through an expert’s opinion, and DEA is used to rank providers at the final stage. After the model implementation and the results, decision-making unit DMU_01, DMU_04 and DMU_10 are shown to be the best suppliers. This research provides a Multi-Criteria Decision Making model for supplier evaluation and selection in oil production projects. This research also presents useful guidelines for supplier selection processes in other industries. Full article
(This article belongs to the Collection Multi-Objective Optimization of Processes)
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12 pages, 503 KiB  
Article
Modeling and Analysis of Multiple-Supplier Selection Problem with Price Discounts and Routing Decisions
by Selin Çabuk and Rızvan Erol
Appl. Sci. 2019, 9(17), 3480; https://doi.org/10.3390/app9173480 - 23 Aug 2019
Cited by 6 | Viewed by 3106
Abstract
This study investigates a multiple-supplier selection problem in which a firm or buyer aims to find an optimal set of suppliers to satisfy its demand for multiple components for a planning horizon. A distinctive feature of our problem formulation is to integrate decisions [...] Read more.
This study investigates a multiple-supplier selection problem in which a firm or buyer aims to find an optimal set of suppliers to satisfy its demand for multiple components for a planning horizon. A distinctive feature of our problem formulation is to integrate decisions relevant to supplier selection, such as determining the order quantities from each supplier under price discounts and the order collection routes for multiple vehicles. In other words, the traveling purchaser problem is combined with multiple supplier selection. A new mixed-integer programming model is developed to optimally solve this problem. The model considers costs of inventory holding, ordering, transportation and purchasing along with supplier’s supply capacity, vehicle capacity constraints. A numerical example is provided to illustrate how the model is executed. Scenario analysis is performed to assess the model’s results under varying conditions. Full article
(This article belongs to the Special Issue Industrial Engineering and Management: Current Issues and Trends)
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21 pages, 2304 KiB  
Article
An Integrated Approach for Sustainable Supply Chain Management with Replenishment, Transportation, and Production Decisions
by Amy H. I. Lee, He-Yau Kang, Sih-Jie Ye and Wan-Yu Wu
Sustainability 2018, 10(11), 3887; https://doi.org/10.3390/su10113887 - 25 Oct 2018
Cited by 9 | Viewed by 3518
Abstract
Sustainable supply chain management is important for most firms in today’s competitive environment. This study considers a supply chain environment under which the firm needs to make decisions regarding from which supplier and what quantity of parts should be purchased, which vehicle with [...] Read more.
Sustainable supply chain management is important for most firms in today’s competitive environment. This study considers a supply chain environment under which the firm needs to make decisions regarding from which supplier and what quantity of parts should be purchased, which vehicle with a certain emissions amount and transportation capacity should be assigned, and what kind of production mode should be used. The integrated replenishment, transportation, and production problem is concerned with coordinating replenishment, transportation, and production operations to meet customer demand with the objective of minimizing the cost. The problem considered in this study involves heterogeneous vehicles with different emission costs, various materials with dissimilar emission costs, and distinct production modes, each with their own emission costs. In addition, multiple suppliers with different quantity discount schemes are considered, different kinds of vehicles with different loading capacities and traveling distance limits are present, and different production modes with different production capacities and production costs are included. A mixed integer programming model is proposed first to minimize the total cost, which includes the ordering cost, purchase cost, transportation cost, emission cost, production cost, inventory-holding cost, and backlogging cost, while satisfying various constraints in replenishment, transportation, and production. A particle swarm optimization model is constructed next to deal with large-scale problems that are too complicated to solve by the mixed integer programming. The main advantage of the proposed models lies in their ability to simultaneously coordinate the replenishment, transportation, and production operations in a planning horizon. The proposed particle swarm optimization model could further identify a near-optimal solution to the complex problem in a very short computational time. To the best of the authors’ knowledge, this is the first paper that considers the sustainable supply chain management problem with multiple suppliers, multiple vehicles, and multiple production modes simultaneously. Case studies are presented to examine the practicality of the mixed integer programming and the particle swarm optimization models. The proposed models can be adopted by the management to make relevant supply chain management decisions. Full article
(This article belongs to the Section Sustainable Transportation)
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14 pages, 1073 KiB  
Article
Marginal Generation Technology in the Chinese Power Market towards 2030 Based on Consequential Life Cycle Assessment
by Guangling Zhao, Josep M. Guerrero and Yingying Pei
Energies 2016, 9(10), 788; https://doi.org/10.3390/en9100788 - 29 Sep 2016
Cited by 9 | Viewed by 7044
Abstract
Electricity consumption is often the hotspot of life cycle assessment (LCA) of products, industrial activities, or services. The objective of this paper is to provide a consistent, scientific, region-specific electricity-supply-based inventory of electricity generation technology for national and regional power grids. Marginal electricity [...] Read more.
Electricity consumption is often the hotspot of life cycle assessment (LCA) of products, industrial activities, or services. The objective of this paper is to provide a consistent, scientific, region-specific electricity-supply-based inventory of electricity generation technology for national and regional power grids. Marginal electricity generation technology is pivotal in assessing impacts related to additional consumption of electricity. China covers a large geographical area with regional supply grids; these are arguably equally or less integrated. Meanwhile, it is also a country with internal imbalances in regional energy supply and demand. Therefore, we suggest an approach to achieve a geographical subdivision of the Chinese electricity grid, corresponding to the interprovincial regional power grids, namely the North, the Northeast, the East, the Central, the Northwest, and the Southwest China Grids, and the China Southern Power Grid. The approach combines information from the Chinese national plans on for capacity changes in both production and distribution grids, and knowledge of resource availability. The results show that nationally, marginal technology is coal-fired electricity generation, which is the same scenario in the North and Northwest China Grid. In the Northeast, East, and Central China Grid, nuclear power gradually replaces coal-fired electricity and becomes the marginal technology. In the Southwest China Grid and the China Southern Power Grid, the marginal electricity is hydropower towards 2030. Full article
(This article belongs to the Special Issue Microgrids 2016)
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