Search Results (101)

Corrosion fatigue damage significantly affects the long-term service of marine platforms such as propellers. Fatigue testing of pre-corrosion specimens is essential for understanding damage mechanisms and accurately predicting fatigue life. However, traditional seawater-based tests are time-consuming and yield inconsistent results, making them unsuitable for rapid evaluation of newly developed equipment. This study proposes an accelerated corrosion testing method for ZCuAl₈Mn₁₃Fe₃Ni₂ nickel–aluminum bronze, simulating the marine full immersion zone by increasing temperature, adding H₂O₂, reducing the solution pH, and preparing the special solution. Coupled with the fatigue test of pre-corrosion specimens, the corrosion damage characteristics and their influence on fatigue performance were analyzed. A numerical simulation method was developed to predict the fatigue life of pre-corrosion specimens, showing an average error of 13.82%. The S–N curves under different pre-corrosion cycles were also established. The research results show that using the test solution of 0.6 mol/L NaCl + 0.1 mol/L H₃PO₄-NaH₂PO₄ buffer solution + 1.0 mol/L H₂O₂ + 0.1 mL/500 mL concentrated hydrochloric acid for corrosion acceleration testing shows good corrosion acceleration. Moreover, the test methods ensure accuracy and reliability of the fatigue behavior evaluation of pre-corrosion specimens of the structure under actual service environments, offering a robust foundation for the material selection, corrosion resistance evaluation, and fatigue life prediction of marine structural components. Full article

Brass is a proportionate copper and zinc alloy that may be mixed to achieve a variety of mechanical, electrical, and chemical characteristics. Compared to bronze, it is more pliable. Brass has a comparatively low melting point (900–940 °C; 1650–1720 °F), depending on its composition. This review explores the most recent advancements in brass alloy technology, including the addition of silicon, tin, and aluminium to improve its strength, machinability, and resistance to corrosion. Furthermore, the development of lead-free, recyclable, and low-carbon brass alloys has been fuelled by the growing demand for environmentally friendly materials. With a renewed emphasis on antibacterial qualities and wear-resistant formulations, brass alloys are also seeing increasing use in sectors like electronics, architecture, and healthcare. Additionally, new opportunities for producing custom-designed brass components have been made possible by the development of additive manufacturing. This paper provides an overview of the current and future potential of brass alloys, highlighting their originality in addressing the changing demands of modern industry and technology. Full article

Nickel aluminum bronze (NAB) and manganese aluminum bronze (MAB) are widely used in propulsion and seawater handling systems in naval platforms due to their attractive combination of mechanical strength, toughness, and very low susceptibility to marine corrosion. Nevertheless, it is well known that they can suffer from selective phase corrosion and erosion–corrosion, primarily caused by cavitation and sand erosion. Both alloys have a multiphase microstructure that governs their mechanical and chemical behavior. The tribocorrosion behavior of cast NAB and MAB alloys was studied in artificial seawater to analyze the effect on microstructure. The microstructure and nanohardness were evaluated and correlated with tribocorrosion test results conducted under two different loads (10 and 40 N) in a unidirectional sliding mode using a 1 M NaCl solution as the electrolyte. A significant increase in the corrosion rate due to the wear effect was observed in both alloys. MAB exhibited a slightly better tribocorrosion performance than NAB, which was attributed to significant differences in the shape, distribution, and size of the intermetallic kappa phases—rich in iron, aluminum, and nickel—within the microstructure. Pitting corrosion was observed in NAB, while selective corrosion of kappa phases occurred in MAB, highlighting the role of the protective layer in the tribocorrosion behavior of both alloys. These findings were supported by post-test solution analysis using ICP-AES and corrosion product characterization by EDX. A synergistic effect between wear and corrosion was confirmed for both alloys, as erosion removes the protective layer, exposing fresh material to continuous friction and favoring a progressive material loss over time. The practical impact of this study lies in improving the control and design of highly alloyed bronze microstructures under in-service corrosion–erosion conditions. Full article

In recent years, the concept of reusing expired pharmaceuticals as corrosion inhibitors has attracted considerable attention due to the increasing demand for sustainable and eco-friendly solutions. This paper investigates the potential of an expired drug, called Fluimucil, containing N-acetylcysteine (NAC, 300 mg/3 mL), as a green corrosion inhibitor of bronze exposed to 3.5 wt.% NaCl solution and simulated acid rain (pH = 3.4). Potentiodynamic polarization measurements revealed that the drug acted mainly as a cathodic-type inhibitor in both electrolytes. Inhibition efficiency increased with drug concentration, reaching the maximum values of 86.7% in the presence of 36 mM NAC in the saline solution and 90.2% in the presence of 6 mM NAC in simulated acid rain. The anticorrosive effect of the drug was likely due to the adsorption of NAC on the bronze surface, which hindered to some extent the charge transfer reaction and corrosion product formation, thereby offering enhanced protection. Disregarding the nature of the corrosive electrolyte, NAC adsorption on the bronze followed the Langmuir isotherm model, involving a combination of physisorption and chemisorption processes. Surface examination by SEM-EDX confirmed that expired Fluimucil significantly mitigated the surface degradation and the corrosion products on the bronze. Full article

Background/Objectives: Biocorrosion, driven by microbial colonization and biofilm formation, poses a significant threat to the integrity of metal artifacts, particularly those composed of copper and its alloys. Pseudomonas aeruginosa, a bacterial species that reduces nitrates, plays a key role in this process. This study explores the potential of two metabolite-rich plant extracts, Aloe vera and Opuntia ficus-indica, as sustainable biobased inhibitors of microbial-induced corrosion (MICOR). Methods: The antibacterial and antibiofilm activities of the extracts were evaluated using minimal inhibitory concentration (MIC) assays, time-kill kinetics, and biofilm prevention and removal tests on copper, bronze, and brass samples. Spectrophotometric and microbiological methods were used to quantify bacterial growth and biofilm density. Results: Both extracts exhibited significant antibacterial activity, with MIC values of 8.3% (v/v). A. vera demonstrated superior bactericidal effects, achieving reductions of ≥3 log₁₀ in bacterial counts at lower concentrations. In antibiofilm assays, both extracts effectively prevented biofilm formation and reduced established biofilms, with A. vera exhibiting greater efficacy against them. The active metabolites—anthraquinones, phenolics, flavonoids, and tannins—likely contribute to these effects. Conclusions: These findings highlight the dual role of A. vera and O. ficus-indica extracts as both corrosion and biocorrosion inhibitors. The secondary metabolite profiles of these plants support their application as eco-friendly alternatives in the conservation of metal cultural heritage objects. Full article

The influence of heat input (HI) on the microstructure, microhardness, electrochemical corrosion performance of cold metal transfer additively manufactured (CMTAM) nickel–aluminum bronze alloys was investigated. The nickel–aluminum bronze exhibited an α-Cu austenite matrix with minor γ₂-Cu₉Al₄ and κ phases. As HI increased, the microstructure coarsened progressively. Electron backscatter diffraction (EBSD) analysis revealed that with increasing HI, the grain size gradually increased and the Schmid factor increased. Consequently, the microhardness declined from 198.3 HV to 171.7 HV. The decrease in microhardness with increasing heat input is primarily attributed to the grain coarsening and the coarsening and uneven distribution of the κ phase. As the heat input (HI) increased from 243.8 J/mm to 644.7 J/mm, the corrosion current density rose significantly from 2.56 ± 0.04 μA/cm² to 7.52 ± 0.07 μA/cm². This result indicates a marked deterioration in the material’s corrosion resistance. This phenomenon can be attributed to the grain coarsening and the distribution of Al solute within the microstructure. The CMTAM nickel–aluminum bronze alloys hold significant potential for enhancing the reliability and long-term protection of marine engineering equipment. Full article

Aluminum bronze (CuAl10Fe5Ni5) is widely utilized in engineering machinery because of its excellent castability and corrosion resistance. However, CuAl10Fe5Ni5 has been unable to meet increasingly demanding working conditions, so researchers have focused on improving its tribological properties. In this study, two bionic textures were designed on a CuAl10Fe5Ni5 surface via laser processing, and diamond-like carbon (DLC) coatings were subsequently deposited on these hexagonal textures. The tribological properties of textured surfaces and DLC coatings in conjunction with textures under various loads were examined through reciprocating friction tests conducted under oil lubrication conditions. The results demonstrate that the textured surface significantly enhances the stability of the CuAl10Fe5Ni5 alloy and effectively reduces friction and wear under various loading conditions. Hexagonal textures exhibit superior anti-friction and wear-resistant compared to other textures. The friction coefficients of the hexagonal textures at higher loads of 15 N and 20 N are 25% and 16% lower than those of the substrate, and the wear rates are 64% and 12% lower, respectively. DLC coatings further improve the tribological properties of CuAl10Fe5Ni5. The friction coefficients of DLC coatings and textured DLC coatings are 25% and 20% lower than those of the substrate, and the wear rates are 95% and 96% lower than those of the substrate, respectively. These results demonstrate that both textures and DLC coatings effectively enhance the tribological properties of CuAl10Fe5Ni5’s surface. The interaction mechanism between textures and DLC coatings can be attributed primarily to secondary lubrication, debris capture by the textures, self-lubricating properties, and increased surface hardness. Full article

It is of great significance to clarify the corrosion mechanism of rust layers on bronze ware for appropriate conservation measures. In this study, the corrosion behavior of Cu-Sn bronze alloys in a 3.5 wt.% NaCl solution and a simulated archaeological soil solution was studied and compared using electrochemical measurements, microscopic observations, X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). The results showed that the presence of Cl⁻ was the key factor leading to the formation of harmful rust such as Cu₂(OH)Cl₃. In the NaCl solution, the rapid accumulation of Cl-containing corrosion products provided a certain degree of protection to Cu-Sn alloys, but the products easily fell off, thus increasing the continuous corrosion reactions again. This resulted in a significant increase in the corrosion rate of the alloy (i_corr from 4.845 μA·cm⁻² to 27.21 μA·cm⁻²) and a decrease in polarization resistance (R_p from 5.17 kΩ·cm² to 3.27 kΩ·cm²). In contrast, the corrosion reactions of the Cu-Sn alloy were dominated by complex ions other than Cl⁻ in archaeological soil environments, and the corrosion products tended to form stable and dense rust layers (i_corr was always lower than 1.6 μA·cm⁻², and R_p was maintained above 24 kΩ·cm²), which improved corrosion resistance by two orders of magnitude compared to the unstable rust layer that formed in NaCl solution. In addition, Cl-containing corrosion products boosted the wettability of rust layers, thereby facilitating penetration of corrosive media that strengthened corrosion reactions. This study deepens our understanding of the degradation mechanisms of bronze artifacts and provides a scientific basis for developing bronze conservation strategies. Full article

This study investigates the material properties, metallurgical processes, and corrosion mechanisms of bronze arrowheads excavated from the Imperial City of the Minyue Kingdom, a UNESCO World Heritage site in Wuyishan, Fujian, China. Using optical microscopy, SEM-EDS, XRF, XRD, and Raman spectroscopy, the researchers analyzed the cross-section and corrosion layers of the artifacts. Results show that the arrowheads are Cu-Sn-Pb alloys, with Cu (70.76%), Sn (8.73%), and Pb (8.72%), optimizing hardness, toughness, and casting performance. Corrosion analysis reveals a surface layer rich in Cu₂O, CuO, SnO₂, and Cu₂(OH)₂CO₃, driven by oxidation, carbonation, and sulfidation reactions. The corrosion layer exhibits stratification, porosity, and cracks, indicating the influence of oxygen, carbonate ions, and sulfides in burial environments. This study provides crucial insights into ancient bronze metallurgy and the long-term preservation of cultural relics. Full article

Non-destructive portable techniques for the analysis of cultural heritage items are essential for enhancing our understanding of these objects and providing valuable information for potential restoration interventions. This paper presents a combined use of pulsed thermography, X-ray fluorescence, and Raman spectroscopy to investigate the ancient bronze “Il Togato”, yielding complementary information concerning the techniques used for creating this artefact and its conservation status. Specifically, thermographic analysis has highlighted the presence of many patches of different size used for emending superficial cast defects, weldings used to connect parts separately cast to the main structure, cracks, and defects located in the bronze thickness. On the other hand, XRF provided information on the composition of the gilding which characterises the statue, and supplied an estimate of its thickness through the use of a stratification model. Additionally, Raman spectroscopy has been applied to identify corrosion products. The experimental results presented in the paper provide a comprehensive knowledge of the bronze under investigation and assess the effectiveness of the portable non-destructive techniques employed in the analysis. Full article

The early detection of bronze disease is a significant challenge not only in conservation science but also in various industrial fields that utilize copper alloys (i.e., shipbuilding and construction). Due to the aggressive nature of this corrosion pathway, developing methods for its early detection is pivotal. The presence of copper trihydroxychlorides is the main key indicator of the ongoing autocatalytic process. Commonly used for pigment identification, reflectance imaging spectroscopy (RIS) or fiber optics reflectance spectroscopy (FORS) was recently employed for mapping atacamite distribution in extended bronze corrosion patinas. In this work, we detected the onset of bronze disease using visible–near-infrared (VIS-NIR) multispectral reflectography, which allowed for disclosing features that were poorly detectable to the naked eye. The image cube was analyzed using the spectral correlation mapper (SCM) algorithm to map the distribution of copper trihydroxychlorides. FORS and Raman spectroscopy were employed to characterize the patina composition and validate RIS data. A set of bronze samples, representative of Florentine Renaissance workshops, was specifically realized for the present study and artificially aged at different corrosion stages. Full article

Copper alloys form various corrosion products such as sulfides and chlorides. Chlorides can cause severe structural damage in ‘bronze disease’, making the early identification of corrosion products and conservation treatment important tasks. In this study, standard spectra were established for nine minerals of corrosion products using a portable Raman spectrometer, and their identification was verified by comparing them with benchtop micro-Raman spectra. The main characteristic bands were detected for most corrosion products, and the in situ applicability of the portable Raman spectrometer was demonstrated. However, for some samples, the signal-to-noise ratio was low, while the main characteristic peaks were still identifiable. In particular, dicopper chloride trihydroxides (such as atacamite and clinoatacamite) were clearly distinguished as corrosion products whose early identification is crucial. After the on-site analysis of copper alloy artworks exposed to outdoor environments for over 30 years, corrosion products such as malachite, brochantite, and moolooite were detected, indicating that portable Raman spectrometers are an effective tool for diagnosing conservation conditions. This study demonstrates that portable Raman spectrometers can be effectively used to identify corrosion products and assess the conservation state of copper alloy artworks and are expected to make significant contributions to future conservation and restoration efforts. Full article

X-ray Computed Tomography (X-CT) is now an established technique for the investigation and diagnostics of Cultural Heritage. Its advantages include non-invasiveness, non-destructiveness, and the possibility of exploring the inner parts of an object without any modification. X-CT is often employed to investigate the construction methods of complex artifacts made with different parts or materials, but it is also able to support the analysis, intervention, monitoring and enhancement processes of artworks, creating digital models that can aid in the conservation and restoration procedures. In this work, several case studies are presented in which the CT technique has been decisive in identifying the effects of time and the events that occurred during the object’s life influencing its state of conservation. These range from large objects, such as an 18th century CE writing cabinet or an ancient Egyptian wooden coffin, to very small artifacts, like Mesopotamian lapis lazuli beads or fragments of Roman colored glass. Additionally, the results obtained by µ-CT investigations on the conservation state of a bronze arrowhead uncovered from the Urama-chausuyama mounded tomb (Japan, Kofun period, end of the 3rd century CE) are presented here for the first time. Lastly, the versatility of the technique when applied with different setups is highlighted. Full article

The ruins of the Imperial City of the Minyue Kingdom were an important site of the Minyue Kingdom during the Han Dynasty. Characteristic bronze arrowheads unearthed from the East Gate, with their exquisite craftsmanship, provide important physical evidence for studying ancient bronze casting technology and the military activities of that time. However, there is still a lack of systematic research on the alloy composition, casting process, and chemical stability of these arrowheads in long-term burial environments. The bronze arrowheads that were found in the East Gate warehouse are the subject of this study. Metallographic analysis, scanning electron microscopy (SEM), and energy-dispersive spectroscopy (EDS) were used to carefully examine their composition and microstructure, as well as the casting process characteristics. The findings reveal the following: (1) The East Gate bronze arrowheads primarily consist of copper–tin binary alloys, and certain samples exhibit a lead (Pb) content of up to 11.19%, potentially due to element addition during casting or element migration in the burial environment. (2) The metallographic structure shows that the sample matrix has a typical α-dendrite structure, indicating that a high-temperature casting process was used, and then a certain surface treatment was performed to enhance corrosion resistance. (3) Under a scanning electron microscope, it was observed that a three-layer structure was formed on the surface of the arrowhead, including a fully mineralized layer, an intermediate transition layer, and the original core tissue. (4) The detection of molybdenum (Mo) in some samples suggests a close relationship between the complexity of the buried soil environment and human activities. (5) By comparing the microstructure and corrosion degree of the longitudinal section and the cross-section, it was found that the longitudinal section has a stronger corrosion resistance due to its denser structure. Comprehensive analysis shows that the technical details of the bronze arrowheads unearthed from the Minyue Imperial City in terms of material selection, casting process, and later use reflect the outstanding achievements of the Minyue Kingdom in the field of bronze manufacturing in the Han Dynasty. Full article

The objective of this research is to enhance the mechanical and corrosion resistance properties of a cast Ni-Al bronze (NAB). To achieve this, the effect of deep cryogenic treatment (DCT), a process that has shown promise in other alloys, is initially investigated. It is demonstrated that, in the case of NAB, DCT induces only minor microstructural changes, which do not lead to any significant improvement in its properties. Consequently, it is proposed that a combined treatment be employed, involving annealing either before or after DCT. The results indicate that annealing at 675 °C for 2 h following cryogenic treatment at −180 °C increases the yield strength by approximately 11%. Cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) in simulated seawater further confirm that this combination results in the formation of oxide layers with enhanced protective capacity. These improvements are attributed to the significant refinement and homogenization of the microstructure, including the globularization of the kI, kII, and, particularly, kIII phases, and an increase in the precipitation of the kIV phase in a finer and more homogeneous form within the alpha phase. Full article