Search Results (6)

Thermal decomposition (pyrolysis) of coal bottom ash (collected after lignite combustion in coal-fired power plant TEKO-B, Republic of Serbia) was investigated, using the simultaneous TG-DTG techniques in an inert atmosphere, at various heating rates. By using the XRD technique, it was found that the sample (CBA-TB) contains a large amount of anorthite, muscovite, and silica, as well as periclase and hematite, but in a smaller amount. Using a model-free kinetic approach, the complex nature of the process was successfully resolved. Thermodynamic analysis showed that the sample is characterized by dissociation reactions, which are endothermic with positive activation entropy changes, where spontaneity is achieved at high reaction temperatures. The model-based method showed the existence of a complex reaction scheme that includes two consecutive reaction steps and one single-step reaction, described by a variety of reaction models as nucleation/growth phase boundary-controlled, the second/n-th order chemical, and autocatalytic mechanisms. It was established that an anorthite I1 phase breakdown reaction into the incongruent melting product (CaO·Al₂O₃·2SiO₂) represents the rate-controlling step. Autocatalytic behavior is reflected through chromium-incorporated SiO₂ catalyst reaction, which leads to the formation of chromium(II) oxo-species. These catalytic centers are important in ethylene polymerization for converting light olefin gases into hydrocarbons. Adiabatic T_D24 prediction simulations of the process were also carried out. Based on safety analysis through validated kinetic parameters, it was concluded that the tested sample exhibits high thermal stability. Applied thermal treatment was successful in promoting positive changes in the physicochemical characteristics of starting material, enabling beneficial end-use of final products and reduction of potential environmental risks. Full article

This research introduces selective milling as a reliable and effective initial concentration process to enable efficient separation and ensure high recovery rates of valuable and critical materials (minerals and metals) from processed incinerator bottom ash (pr.IBA), a treated mineral fraction originating from the conventional municipal solid waste (MSW) incinerator bottom ash (IBA) processing steps. Four different types of pr.IBA (each sample weighing up to three tons) were selectively milled using a demonstration-scale vertical roller mill to produce three distinct products: fine, middle, and coarse fractions. Chemical analysis demonstrated that a concentration step after selective milling could be reliably achieved regardless of the variation in the sources and qualities of the input materials. Specifically, calcium-containing compounds can be enriched in the fine fraction, potentially containing Ca₂SiO₄, CaSO₄, and CaCO₃. Complementary to its particle size equivalent to the raw mix, this calcium segregation could be valuable as an alternative material in cement clinker production. Conversely, the segregation of metal-bearing substances, particularly iron and copper, was detected in the coarse fraction. Such segregation is comparable to specific ore grades and enhances the possibility of metal recovery from pr.IBA. Full article

Dense-phase-tower desulfurization technology is an emerging semi-dry flue-gas desulfurization ash process, i.e., the flue gas is allowed to enter the desulfurization tower from the bottom up and, at the same time, is sprayed with a desulfurizing agent that undergoes an acid–base reaction with the flue gas in the ascent process. The calcium sulfite and calcium sulfate produced by the reaction and the part of the desulfurization agent that is not involved in the reaction will enter the subsequent dust removal system, and what is retained is the by-product desulfurization ash. This desulfurization ash contains a large amount of calcium sulfite, which leads to its unstable nature; it is easily oxidized and expands in volume, and, if used in the field of building materials, it will lead to cracking and other problems, so it is difficult to effectively use it. In order to solve this problem, XRF, XRD, and iodometric and other analytical methods were used to determine the specific composition of desulfurization ash, and the muffle furnace and vertical tube furnace were used to study the thermal oxidative modification of calcium sulfite in desulfurization ash, to investigate the effects of the oxygen content, reaction temperature, medium flow rate, and chloride content on the oxidation of calcium sulfite, and to analyze the thermodynamics in the high-temperature oxidation reaction. The results showed that the oxidation rate of calcium sulfite increased with higher reaction temperatures. Increased oxygen content promoted the oxidation rate, particularly at low oxygen levels. The oxidation rate of calcium sulfite correlated positively with the medium flow rate until a rate of 75 mL·min⁻ was reached. At a reaction temperature of 420 °C and a gas flow rate of 85 mL·min⁻¹, the oxidation conversion efficiency exceeded 89%. Chloride content significantly reduced the oxidation rate of calcium sulfite, although this inhibition weakened at temperatures above 500 °C. Kinetic analysis suggested that the oxidation reaction of calcium sulfite predominantly occurred below 500 °C. These findings have both theoretical and practical implications for the thermal oxidation treatment and disposal of desulfurization ash. Full article

The coal and coal-bearing measures in the Jungar Coalfield in Inner Mongolia are characterized by rare earth element (REE) enrichment. Combustion in coal-fired power plants can lead to further enrichment of REEs in coal ash, which serves as a new potential source for REE extraction and smelting. Further, investigating the content, modes of occurrence, and transformation behavior of REEs during coal combustion may help in better understanding REE differentiation during coal combustion and facilitate the development of economically feasible REE recovery technologies. Therefore, in this study, we analyzed coal ash from the Jungar Energy Gangue Power Plant in Inner Mongolia via inductively coupled plasma mass spectrometry, X-ray diffraction, and scanning electron microscopy combined with energy-dispersive spectroscopy. Our results showed that the REE content of the feed coal was 220 μg/g, slightly higher than the average for global coal. Additionally, fly ash had a higher REE content (898 μg/g) than bottom ash, and its rare earth oxide content was approximately 1152 μg/g, which meets the industrial requirements. Bottom and fly ashes contained similar minerals; however, their relative abundances were different. Specifically, mullite, quartz, calcite, and gypsum were slightly more abundant in fly ash than in bottom ash, whereas amorphous solids were slightly more abundant in bottom ash than in fly ash. Furthermore, fly ash, dominated by Si- and Al-rich minerals, was composed of irregular particles of different shapes and sizes. It also contained monazite and REE fluoro-oxides, which possibly originated from the feed coal and had mineral structures that remained unchanged during coal combustion. Thus, the REE fluoro-oxides possibly resulted from the conversion of bastnaesite in the feed coal during combustion and thereafter became attached to the edge of the Si–Al minerals in the fly ash. Full article

The present research work shows the effect on the carbonation of Portland cement-based mortars (PC) with the addition of green materials, specifically residues from two groups: agricultural and industrial wastes, and minerals and fibres. These materials have the purpose of helping with the waste disposal, recycling, and improving the durability of concrete structures. The specimens used for the research were elaborated with CPC 30R RS, according to the Mexican standard NMX-C-414, which is equivalent to the international ASTM C150. The aggregates were taken from the rivers Lerma and Huajumbaro, in the State of Michoacan, Mexico, and the water/cement relation was 1:1 in weight. The carbonation analyses were performed with cylinder specimens in an accelerated carbonation test chamber with conditions of 65 +/− 5% of humidity and 25 +/− 2 °C temperature. The results showed that depending on the PC substitutions, the carbonation front advance of the specimens can increase or decrease. It is highlighted that the charcoal ashes, blast-furnace slags, and natural perlite helped to reduce the carbonation advance compared to the control samples, consequently, they contributed to the durability of concrete structures. Conversely, the sugarcane bagasse ash, brick manufacturing ash, bottom ash, coal, expanded perlite, metakaolin, and opuntia ficus-indica dehydrated fibres additions increased the velocity of carbonation front, helping with the sequestration of greenhouse gases, such as CO₂, and reducing environmental pollution. Full article

A dynamic development of sewer networks and municipal wastewater treatment plants (WWTPs) leads to the formation a large amounts of municipal sewage sludges (MSSs) which have to be disposed. One of the MSS disposal practices is thermal conversion in mono-incineration plants. Nowadays, there are 11 such installations in Poland, with the total capacity 160,300 Mg d.w. of MSSs per year. This paper presents a comprehensive analysis of wastes generated in Polish MSS mono-incineration plants. As a consequence of MSSs incineration, various types of waste are generated including, for example, bottom and fly ash, dust or solid waste. The most valuable waste is sewage sludge ash (SSA), which can be used in other industries, as fertilizer or construction sectors. In the circular economy (CE) model, SSA should be treated as a secondary source of raw materials, such as phosphates (replacement of nutrients by P-rich ashes in fertilizers) or sand (replacement of sand by ashes in construction materials). Current practices of SSA management include landfilling, recovery at WWTPs or management by external companies (recovery, disposal or collection). To preserve the utility value of SSA, it should be stored selectively, and then directed to raw materials recovery. This creates the possibility of turning waste into a secondary resource, after meeting certain conditions which depend on which product the waste is directed to. Moreover, this waste management practice is recommended in the Polish documents regarding the usage of SSA, and it can strengthen the accomplishment of the European Green Deal, which is the newest roadmap for making the EU’s economy sustainable and circular. Full article