Search Results (30)

Accurate micro-kick detection is crucial for blowout accident preventions. The more drilling parameters that change due to kicks, the more accurate the warning results become. However, when the micro-kick occurs, there is a significant time lag between these parameter changes. Dominant kick detection methods based on long short-term memory (LSTM) forget early parameter trends when dealing with long time series. To improve the recognition accuracy of micro-kicks and avoid potential blowout accidents by memorizing the early or long-term trends in drilling parameters, an intelligent micro-kick detection method based on a multi-head self-attention network is proposed. First, a novel multi-head structure is designed to separate various types of features due to different monitoring parameter changes at different speeds or trends. Second, a self-attention mechanism is employed to focus on parameter changes in separated monitoring data sequences. Then, a feed-forward network with parallel computation capability is utilized to analyze long-range correlations, thus avoiding the loss of early or long-term trend information. Finally, an artificial neural network is used to establish nonlinear relationship models between the trend features of each monitoring parameter and kick accidents. The experiment results demonstrate that the recognition accuracy of the proposed micro-kick detection method is 7.9% higher than that of the LSTM-based method. Full article

High-density oil-based drilling fluids (OBDFs) are widely used in drilling operations, but during their application, the viscosity of the fluid typically increases due to the enhancement of the solid-phase gel network structure. This can lead to issues such as impaired fluid circulation, increased blowout risks, and accelerated drill bit wear. In this study, a compound (OCD), synthesized from tall oil fatty acids, diethylene triamine, and maleic anhydride, was developed to disrupt the strong gel structure in high-density OBDFs, thereby reducing the viscosity of the OBDFs. Rheological properties, including viscosity, yield point, and gel strength, were tested to evaluate the viscosity-reducing effect of OCD on both laboratory-prepared and field high-density OBDFs. Additionally, the effects of OCD on electrical stability (ES), high-temperature high-pressure (HTHP) filtration loss, and solid-phase settling stability were also tested. Finally, the mechanism of OCD was analyzed through contact angle tests, particle size analysis, and microstructural observations. The experimental results demonstrated that OCD could effectively reduce the viscosity of various high-density OBDFs. Adding 2 wt% of OCD reduced the apparent viscosity of laboratory-prepared OBDFs by 20.4%, and reduced the apparent viscosity of field OBDFs with a density of 1.7 g/cm³ by 29.2%. Furthermore, OCD showed good compatibility with OBDFs, having negligible effects on HTHP filtration loss and ES, and maintained good viscosity-reducing performance even at 180 °C. Mechanistic studies revealed that OCD enhanced the hydrophobicity of the solid phase, reduced the particle size of solids, and prevented the formation of excessive network structures in the oil. Therefore, this study provides significant practical value for controlling the rheological performance of the gel system in OBDFs. Full article

This article offers a concise overview of the best practices for safety in offshore oil and gas operations, focusing on the risks associated with various types of equipment, particularly on the risk of fire. It identifies specific machinery and systems that could pose hazards, assesses their potential impact on safety, and explores conditions that may lead to accidents. Some of the largest accidents were analyzed for their associations with fire hazards and specific equipment. Two primary regulatory approaches to offshore safety are examined: the prescriptive approach in the United States (US) and the goal-oriented approach in Europe. The prescriptive approach mandates strict compliance with specific regulations, while in the goal-oriented approach a failure to adhere to recognized best practices can result in legal accountability for negligence, especially concerning human life and environmental protection. This article also reviews achievements in safety through the efforts of regulatory authorities, industry collaborations, technical standards, and risk assessments, with particular attention given to the status of Mobile Offshore Drilling Units (MODUs). Contrary to common belief, the most frequent types of accidents are not those involving a fire/explosion caused by the failure of the Blowout Preventer (BOP) after a well problem has already started. Following analysis, it can be concluded that the most frequent type of accident typically occurs without fire and is due to material fatigue. This can result in the collapse of the facility, capsizing of the platform, and loss of buoyancy of mobile units, particularly in bad weather or during towing operations. It cannot be concluded that accidents can be more efficiently prevented under a specific type of safety regime, whether prescriptive or goal-oriented. Full article

China is actively advancing offshore oil and gas exploration and development, focusing on addressing the technical challenges associated with resource extraction in shallow waters. The shallow-water subsea tree development model has gradually been applied in such environments, alleviating some construction difficulties. However, it still poses well control risks that require systematic analysis and quantitative evaluation. Given that the blowout preventer (BOP) is located on the platform and the shallow-water subsea tree is only used during certain drilling stages, this study divided the drilling process into two phases: the first three sections and the fourth section. Based on the “man–machine–material–environment” analytical framework and an improved system-theoretic process analysis (STPA), a control model for the construction phases was developed. Fault tree analysis (FTA) was then employed to identify comprehensively the potential risks from the platform to the wellbore in both phases. Subsequently, the decision-making trial and evaluation laboratory (DEMATEL) method were used to assess quantitatively the well control risks. Using the average weight as the evaluation criterion, high-risk factors exceeding the average weight in each phase were identified. The results indicate that in the shallow-water subsea tree development model, well control risks in the first three drilling sections primarily stem from human errors and equipment failures, while risks in the fourth section are mainly caused by damage to the subsea tree itself. The identified risk factors provide a theoretical basis for enhancing well control safety management in the shallow-water subsea tree development model. Full article

Lost circulation is a common and complicated situation in drilling engineering. Serious lost circulation may lead to pressure drop in the well, affect normal drilling operations, and even cause wellbore instability, formation fluid flooding into the wellbore, and blowout. Therefore, appropriate preventive and treatment measures need to be taken to ensure the safe and smooth operation of drilling operations. So, it is necessary to conduct in-depth research on the development and performance of the plugging materials. In this study, urea formaldehyde resin with high temperature resistance and strength was used as the main raw material, and the curing conditions were optimized and adjusted by adding a variety of additives. The curing time, compressive strength, temperature resistance, and other key performance indexes of the resin plugging agent were studied, and a resin plugging agent system with excellent plugging performance was prepared. The formula is as follows: 25% urea formaldehyde resin +1% betaine +1% silane coupling agent KH-570 + 3% ammonium chloride +1% hexamethylenetetramine +1% sodium carboxymethyl cellulose. The optimal curing temperature is between 60 and 80 °C, with a controllable curing time of 1–3 h. Experimental studies examined the rheological and curing properties of the resin plugging agent system. The results showed that the viscosity of the high-strength curable resin system before curing remained stable with increasing shear rates. Additionally, the storage modulus and loss modulus of the resin solutions increased with shear stress, with the loss modulus being greater than the storage modulus, indicating a viscous fluid. The study also investigated the effect of different salt ion concentrations on the curing effect of the resin plugging system. The results showed that formation water containing Na⁺ at concentrations between 500 mg/L and 10,000 mg/L increased the resin’s curing strength and reduced curing time. However, excessively high concentrations at lower temperatures reduced the curing strength. Formation water containing Ca²⁺ increased the curing time of the resin plugging system and significantly impacted the curing strength, reducing it to some extent. Moreover, the high-strength curable resin plugging agent system can effectively stay in various fracture types (parallel, wedge-shaped) and different fracture sizes, forming a high-strength consolidation under certain temperature conditions for effective plugging. In wedge-shaped fractures with a width of 10 mm, the breakthrough pressure of the high-strength curable resin plugging agent system reached 8.1 MPa. As the fracture width decreases, the breakthrough pressure increases, reaching 9.98 MPa in wedge-shaped fractures with an outlet fracture width of 3 mm, forming a high-strength plugging layer. This research provides new ideas and methods for solving drilling fluid loss in fractured loss zones and has certain application and promotion value. Full article

In order to elucidate the overpressure and fire hazard effects of gas explosion in a congested room, the effects of gas concentration and room layout on a gas explosion in a kitchen were studied by CFD. The results showed that the flow field parameters in a kitchen exhibited an initial increase followed by a decrease as the gas concentration increased. The maximum gas flow rate recorded within the chamber was 390 m/s, while the corresponding maximum flame propagation rate and peak pressure reached 289.86 m/s and 30.95 kPa, respectively. The difference in the flow field induced by the concentration was further enhanced by the presence of congested materials. Additionally, the room layout influenced the gas congestion’s blowout effect due to variations in turbulence intensity and flammable gas volume caused by significant changes in the congestion within the room. Specifically, when the gas concentration was 10%, the order of indoor gas flow rate and flame combustion rate were II > U > L > I, while the turbulent kinetic energy and explosive overpressure followed the order I > II > L > U. The results are of great significance for the disaster assessment and accident prevention of natural gas explosion in civil kitchens. Full article

Background/Objectives: This study aims to compare the clinical findings, particularly symptomatic diplopia, associated with an inferomedial orbital strut fracture versus intact strut and to determine the clinical significance of the inferomedial orbital strut in patients with orbital floor and medial orbital wall fractures. Methods: A 10-year retrospective observational study involving orbital blowout fracture cases was conducted in our institution. Patients with fractures of the orbital floor medial to the infraorbital groove and medial orbital wall, as seen on computed tomography (CT) scans, were included in this study. Patients with concomitant orbital rim fracture and those with old orbital fractures were excluded. Fracture of the inferomedial orbital strut was diagnosed via coronal CT images and patients were classified into those with an inferomedial orbital strut fracture and those without. Results: A total of 231 orbits from 230 patients was included in the study (fractured strut on 78 sides and intact strut on 153 sides). Approximately 2/3 of patients in both groups had the field of binocular single vision in primary position upon first examination (p = 0.717). Patients with strut fractures demonstrated only comminuted or open fractures, while those without strut fractures showed diverse fracture patterns (p < 0.001). Conclusions: Inferomedial orbital strut fracture does not automatically result in diplopia in patients with orbital blowout fractures. The integrity of the orbital periosteum plays a more essential role in hampering extraocular muscle displacement, thereby preventing symptomatic diplopia in these patients. Full article

Increasing the diameter of the drillhole can facilitate drillhole breakage using soundless chemical demolition agents, but it is prone to cause drillhole blowout, resulting in crushing failure. This paper conducted a blowhole prevention test on a large borehole using the internal insertion cooling pipe method (ICBPM) to test the expansion pressure of cooling pipes with different diameters. During this test, a fracture occurred in a hole with a 75 mm inner diameter in the rectangular sandstone specimens with high strength. It was found that utilizing the ICBPM can effectively hinder the development of blowholes. Expansion and blowhole prevention are optimized with a 0.14 mass ratio of the cooling water to demolition agent and a maximum expansion stress of 49.0 MPa. The guiding effect of the minimum resistance line is significant. In repeated tests, all fissures are distributed in a Y-shape on the free surface where the minimum resistance line is located. The acoustic emission signals from statically fractured hard rock increase abruptly before damage, and the development of rock expansion and fracturing can be obtained through strain monitoring. These results suggest that the ICBPM can reduce the expansion time with a strong crushing effect, satisfying the need to process more crushing projects. Full article

During deepwater drilling, the subsea wellhead will be subjected to dynamic loads transmitted from the marine environment, floating drilling platform, riser, and blowout preventer (BOP). Therefore, complex dynamic responses will be induced, which will seriously affect the safety of the subsea wellhead. In this paper, considering the effect of auxiliary pipelines on the riser, a novel entire mechanical model of the floating platform–riser–BOP–subsea wellhead is established. By using the finite-difference method, the governing equations are solved. Finally, the dynamic bending moment and stress distribution of the subsea wellhead are obtained. Moreover, the model is verified by numerical simulation in Orcaflex. On this basis, the influence of the wave height, wave period, sludge height of the subsea wellhead, rotational stiffness of the lower flexible joint, and wall thickness of the conductor on the dynamic characteristics of the subsea wellhead is discussed. Analysis results show that the theoretical analysis results are in good agreement with the numerical simulation. The auxiliary pipelines have important influence on the dynamic characteristics of the subsea wellhead. Wave period is the most important factor affecting the mechanical behavior of the subsea wellhead. Wave height, wall thickness of the conductor, and sludge height are secondary factors affecting the mechanical behavior of the subsea wellhead. The rotational stiffness of the lower flexible joint has little influence on the mechanical behavior of the subsea wellhead. By solving the optimized mechanical model proposed in this paper, the dynamic characteristic of the subsea wellhead conforms more to the actual deepwater drilling conditions. This study has reference significance for the design and mechanical control of the subsea wellhead in deepwater drilling. Full article

Russia has unique technical and technological experience of gas field development in permafrost regions. According to this experience, different environmental and geocryological conditions require different technical solutions. Such problems as considerable subzero temperatures in geologic sections, great ice saturation of subsurface sediments, and gas and gas hydrate accumulations inside permafrost and immediately below it cause a series of dangerous consequences when gas production wells are in operation. These include back freezing, breaking well casings, well site subsidence when in production; movement and deformation of the wellhead caused by thawing of the rock massif around the well column when in operation; sudden and strong gas blowouts during well drilling, completion, and operation. To prevent possible accidents, different technical and technological solutions are applied: zoning of the field area according to the degree of complexity of geocryological conditions and the correction of future gas well cluster locations to avoid zones with extremely complex conditions; preliminary degassing of permafrost zones by shallow slim wells in places of future production well clusters; mechanical support of unstable production wells; installation of passive and active heat-isolation systems to the well construction and inside ground around wellheads. Key messages received during the development of gas fields at complex geocryological conditions are (consistently): preliminary careful geological engineering surveys and zoning of the field area, well clusters placed in areas with relatively soft geocryological conditions, preliminary degassing of permafrost depth intervals, passive and active heat isolation installation to the sub-wellhead part of the production well and around wellhead, and mechanical strengthening of unstable wells. Current plans are underway to utilize this experience for new gas discoveries in the Russian Arctic. Full article

Top seal failure of ram blowout preventer (BOP) is one of the main factors leading to well control risk. The constitutive model and parameters of nitrile butadiene rubber (NBR) were optimized by compression and tensile tests, and the failure analysis model of the contact seal of the ram BOP top seal was built. The nonlinear contact mechanical behavior of the connection part of the BOP top seal was analyzed by the finite element method. Then, the influence of corrosion and wear defects at the top seal position of the 2FZ35-70 BOP under rated working pressure on the contact seal were studied, and the results showed that the overall contact pressure distribution of the top seal corrosion defects was uniform, the local contact pressure of the corrosion pit edge increased, and the top contact pressure decreased. The overall contact pressure of the wear defect of the top seal decreased linearly, the contact pressure at the maximum depth of the wear defect was the smallest, and the contact pressure gradually decreased to both sides. Ultimately, to guarantee the safety and reliability of the ram BOP, it is suggested that the acceptable depths of the seal corrosion pit and the wear at the top of the ram BOP are 4.0 mm and 0.2 mm, respectively, thus the reliability evaluation problem of the quantitative seal of the ram BOP top seal is solved. Full article

With the development of oil exploration, the number of complex situations encountered in the drilling process is continuously increasing. During the operation of large displacement and horizontal wells, the safe density window of drilling fluid is narrow in complex formations and the lost circulation problem is becoming increasingly prominent. This can easily cause the drilling fluid to enter the formation from inside the well through lost circulation channels, which will prolong the drilling cycle, increase drilling costs, affect geological logging, and could cause a series of malignant accidents (such as blowout, sticking of a drilling tool, borehole collapse, and well abandoned). According to the severity, common lost circulation can be classified into three types: fractured lost circulation, karst cave lost circulation, and permeability lost circulation. Currently, researchers are developing different types of lost circulation materials (LCMs) for various lost circulation situations. Compared with conventional lost circulation control methods, the polymer gel lost circulation control technique applies a three-dimensional cage-like viscoelastic body formed via the crosslinking reaction of polymer gels. These materials have strong deformability and can enter fractures and holes through extrusion and deformation without being restricted by lost circulation channels. They then settle in the lost circulation formation and form a plugging layer through a curing reaction or swelling effect. Among the polymer gel LCMs, high-temperature resistant polymer gels can either be used alone or in combination with other LCMs, bringing the advantages of adjustable gelation time, strong lost circulation control ability, and strong filtration ability of the plugging slurry. Moreover, they are suitable for the lost circulation control of microporous leaky layer and have limited influence on the performance of drilling fluids. Therefore, the high-temperature resistant polymer gel lost circulation control technique is increasingly becoming a hot spot in the research of LCMs nowadays. This paper summarizes the research progress into high-temperature resistant functional gels for profile control and water shutoff, lost circulation prevention and control, and hydraulic fracturing. Furthermore, the current application status of high-temperature resistant gels and high-temperature resistant gel temporary plugging agents is demonstrated, followed by a detailed overview of the gel-breaking methods. Overall, this research lays the theoretical foundation for the application and promotion of high-temperature resistant gels. Full article

Natural gas hydrate is easy to decompose and leak due to the changes in temperature and pressure during drilling, which causes safety accidents. Early monitoring of wellhead overflow is a practical and effective measure to prevent overflow blowouts and other accidents. Herein, a wellhead methane monitoring system for the open-circuit drilling of marine natural gas was designed. The system consisted of an overwater acoustic reception part and an underwater self-contained methane monitoring part, matching the construction environment of marine natural gas hydrate exploitation. Compared with the existing gas logging technology (measurement while drilling), the monitoring and early warning of wellhead methane content were realized at all stages of drilling, casing running, cementing, completion and fracturing in the process of natural gas hydrate exploitation. System communication and data acquisition tests were completed at different water depths through sea trials, which verified the effectiveness of the system design. The research results provide important theoretical and technical implications for promoting the development of early spill monitoring technology at the wellhead of open-circuit drilling for marine gas hydrates. Full article

When drilling or exploiting fractured formations, gas fluid displacement and invasion often occur, and gas invasion is very subtle and difficult to find. The gas in the fracture enters the wellbore and arrives near the wellhead with the drilling fluid. Improper treatment may lead to serious accidents such as lost circulation and blowout. In this study, using computational fluid dynamics (CFD) simulation software for modeling and grid generation, based on the volume of fluid (VOF) method, the gas invasion behavior under different conditions was simulated to explore the flow process and characteristics of gas invasion, and the effects of different drilling fluid properties and fracture morphology on gas invasion were analyzed. The experimental results show that the drilling fluid enters the fracture to compress the gas, making the pressure in the fracture greater than that in the wellbore, thus leading to the occurrence of gas invasion. The viscosity and density of the drilling fluid have different effects on the gas invasion process. The higher the viscosity, the smaller the possibility of gas invasion. However, when the viscosity of the drilling fluid gradually increases from 10–50 MPa·s, the change of gas invasion rate is small, all within 1.0–1.2 m/s. The higher the density, the more conducive to the occurrence of gas invasion. The inlet pressure has no obvious effect on the occurrence of gas invasion, and the occurrence time of the gas invasion fluctuates in 0.35 s at 0.5–2.5 MPa. With the increase in the fracture width and length, the possibility of gas invasion decreases, but there is an extreme value for the fracture height. The time of gas invasion does not change beyond this extreme value. When the fracture height is 100–700 mm, the time of gas invasion increases with the increase in the height; when the height is 700–900 mm, the gas invasion time does not change. These results provide a practical and effective method for enhancing oil recovery, preventing and treating gas invasion in gas–liquid flooding. Full article

Oil drilling has always been considered a vital part of resource exploitation, and during which overflow is the most common and tricky threat that may cause blowout, a catastrophic accident. Therefore, to prevent further damage, it is necessary to detect overflow as early as possible. However, due to the unbalanced distribution and the lack of labeled data, it is difficult to design a suitable solution. To address this issue, an improved Transformer Framework based on self-supervised learning is proposed in this paper, which can accurately detect overflow 20 min in advance when the labeled data are limited and severely imbalanced. The framework includes a self-supervised pre-training scheme, which focuses on long-term time dependence that offers performance benefits over fully supervised learning on downstream tasks and makes unlabeled data useful in the training process. Next, to better extract temporal features and adapt to multi-task training process, a Transformer-based auto-encoder with temporal convolution layer is proposed. In the experiment, we used 20 min data to detect overflow in the next 20 min. The results show that the proposed framework can reach 98.23% accuracy and 0.84 F1 score, which is much better than other methods. We also compare several modifications of our framework and different pre-training tasks in the ablation experiment to prove the advantage of our methods. Finally, we also discuss the influence of important hyperparameters on efficiency and accuracy in the experiment. Full article