Search Results (22)

Over the past few years, polymer nanocomposites have garnered a significant amount of interest from both the scientific community and industry due to their remarkable versatility and wide range of potential uses in various fields, including automotive, electronics, medicine, textiles and environmental applications. In this regard, this study focuses on the influence of a compatibilizer rubber on a nanocomposite incorporating graphene nanoparticles (GNPs), with a polymer matrix based on a blend of polypropylene (PP) and polyethylene terephthalate (PET). This effect has been investigated on both isotropic samples and on anisotropic/spun fiber samples. The influence of the compatibilizer rubber on morphological, rheological and mechanical properties was analysed and discussed. Mechanical and morphological properties were evaluated on both isotropic samples obtained by compression moulding and melt-spun fibers. The addition of the rubbery compatibilizer increased the viscosity, improving interfacial adhesion, and the same effect was observed for the melt strength and breaking stretching ratios. Mechanical properties, including the elastic modulus, tensile strength and elongation at break, improved in both types of samples but more significantly in the fibers. These improvements were attributed to the orientation of the matrix, the formation of PET microfibrils, and the reduction in the size of graphene nanoparticles due to the action of the elongational flow. This reduction, facilitated by the elongation flow and the action of the compatibilizer, improved matrix–nanofiller adhesion due to the increased contact area between the two polymeric phases and between the filler and matrix. Finally, a transition from brittle to ductile behaviour was observed, particularly in the system with the compatibilizer, attributed to defect reduction and improved stress transmission. Full article

This study used a hybrid combination of kenaf and hemp fibers and the multi-walled carbon nanotube (MWCNT) reinforcements in the matrix phase to synthesize the composites. A kenaf/hemp fiber blend with MWCNTs in epoxy was used for the specific concentration. The procedure used three composite materials chosen from pilot trials. The ratio of MWCNT filler particles was altered up to the agglomeration limit based on initial trials. Two specimens (2 and 3) were supplemented with MWCNTs in a concentration range of 0.5 wt. % to 1 wt. %, with the fiber concentration being maintained in equilibrium with the epoxy resin, all of the materials were tested under the same conditions. The hybrid nanocomposite was characterized for its morphological and mechanical properties; the tensile properties were higher for 1% MWCNTs concentration (specimen 2), while the flexural properties were higher for 0.5% MWCNTs, with values of 43.24 MPa and 55.63 MPa, correspondingly. Once the MWCNT concentration was increased to 1 wt. %, the maximum impact strength was achieved (specimen 3). In the limits of the Shore-D scale, the kenaf fiber and hemp fiber matrix composite (specimen 1) gained a hardness index of 84. Scanning electron microscopy was carried out to analyze the morphological features of the fractured samples and to assess the adhesion between the fiber, matrix, and surface. Among the various fillers tested, the kenaf fiber/hemp/MWCNT composite (specimen 3) demonstrated superior binding and reduced the incidence of fiber pull-out, breakage, and voids. In addition to the comparative analysis, the addition of 0.5 wt. % MWCNTs resulted in better mechanical properties compared to the other two combinations. Full article

As a means of introducing environmental responsibility to industrial applications, the usage of biobased composite materials has been encouraged in recent years. Polymer nanocomposites utilize polyolefins increasingly as a matrix, owing to the diversity in their features and prospective applications, even though typical polyester blend materials, such as glass and composite materials, have garnered greater attention from researchers. The mineral hydroxy-apatite, or Ca₁₀(PO₄)₆(OH)₂, is the primary structural component of bone and tooth enamel. Increased bone density and strength result from this procedure. As a result, nanohms are fabricated from eggshells into rods with very tiny particle sizes. Although there have been many papers written on the benefits of HA-loaded polyolefins, the reinforcing effect of HA at low loadings has not yet been taken into account. The purpose of this work was to examine the mechanical and thermal characteristics of polyolefin-HA nanocomposites. These nanocomposites were built out of HDPE and LDPE (LDPE). As an extension of this work, we investigated what would happen when HA is added to LDPE composites at concentrations as high as 40% by weight. Carbonaceous fillers, including graphene, carbon nanotubes, carbon fibers, and exfoliated graphite, all play significant roles in nanotechnology owing to the extraordinary enhancements in their thermal, electrical, mechanical, and chemical properties. The purpose of this study was to examine the effects of adding a layered filler, such as exfoliated graphite (EG), to microwave zones that might have real-world applications for their mechanical, thermal, and electrical characteristics. Mechanical and thermal properties were significantly enhanced by the incorporation of HA, notwithstanding a minor decrease in these attributes at a loading of 40% HA by weight. A higher load-bearing capability of LLDPE matrices suggests their potential usage in biological contexts. Full article

The present work considers the integration of g-C₃N₄ nanosheets into PVC/PVP polymer nanocomposites at ratios of 0.0, 0.3, 0.6, and 1.0 wt%. The XRD data scans showed semicrystalline structures for all PVC/PVP/g-C₃N₄ polymer blend films. The FTIR and Raman measurements revealed intermolecular hydrogen bonding between the g-C₃N₄ surface and the OH⁻ groups of the PVC/PVP network. ESEM morphology analysis for PVC/PVP/g-C₃N₄ nanocomposite films displayed homogeneous surface textures. The data of TGA showed improved thermal stability as the decomposition temperature increased from 262 to 276 °C with the content of g-C₃N₄ (0.0–1.0 wt%). The optical absorbance data for PVC/PVP films improved after the addition of g-C₃N₄. The optical energy gaps showed compositional dependence on the g-C₃N₄ content, which changed from 5.23 to 5.34 eV at indirect allowed transitions. The refractive index for these blend films enhanced (1.83–3.96) with the inclusion of g-C₃N₄. Moreover, the optical susceptibility for these nanocomposite films increased as the content of g-C₃N₄ changed from 0.0 to 1.0 wt%. Finally, the values of the nonlinear refractive index showed improvement with the increased percentage of g-C₃N₄. When g-C₃N₄ was added up to 1.0 wt%, the DC conductivity improved from 4.21 × 10⁻⁸ to 1.78 × 10⁻⁶ S/cm. The outcomes of this study prove the suitable application of PVC/PVP/g-C₃N₄ in optoelectronic fiber sensors. Full article

In this study, a simple and effective way to produce washable antimicrobial wipes was developed based on the unique ability of raw cotton fiber to produce silver nanoparticles. A nanocomposite substructure of silver nanoparticles (25 ± 3 nm) was generated in raw cotton fiber without reducing and stabilizing agents. This nanocomposite raw cotton fiber (2100 ± 58 mg/kg in the concentration of silver) was blended in the fabrication of nonwoven wipes. Blending small amounts in the wipes—0.5% for antimicrobial properties and 1% for wipe efficacy—reduced the viability of S. aureus and P. aeruginosa by 99.9%. The wipes, fabricated from a blend of 2% nanocomposite raw cotton fiber, maintained their antibacterial activities after 30 simulated laundering cycles. The washed wipes exhibited bacterial reductions greater than 98% for both Gram-positive and Gram-negative bacteria. Full article

Aramid nanofibers (ANFs) were successfully produced by deprotonation of Kevlar fiber followed by grafting epichlorohydrin in dimethyl sulfoxide solution. The ANFs were then incorporated into carboxylated acrylonitrile butadiene rubber (XNBR) by means of latex blending, followed by vulcanization. The interaction between ANFs and XNBR, and the effects of ANFs on the mechanical strength, dielectric properties, and thermal stability of ANF/XNBR nanocomposites were investigated. The results revealed that hydrogen bonding and covalent bonding interactions existed between ANFs and the XNBR matrix and played a critical role in the reinforcement of ANFs to XNBR nanocomposites. After adding 5 phr (parts per hundred rubber) of ANFs, the XNBR nanocomposite exhibited a significant improvement in mechanical properties, namely a 182% increase in tensile strength and a 101% increase in tear strength. In addition, the dielectric constant and thermal properties of ANF/XNBR also increased dramatically. ANFs may thus make an ideal candidate for high-performance rubber materials. Full article

In this study, we fabricated a nanocomposite polyethersulfone (PES) HF membrane by blending acid functionalized carbon nanotubes (FCNT) to address the issue of reduced membrane life, increased energy consumption, and operating costs due to low permeability and membrane fouling in the ultrafiltration process. Additionally, we investigated the effect of FCNT blending on the membrane in terms of the physicochemical properties of the membrane and the filtration and antifouling performance. The FCNT/PES nanocomposite HF membrane exhibited increased water permeance from 110.1 to 194.3 LMH/bar without sacrificing rejection performance and increased the flux recovery ratio from 89.0 to 95.4%, compared to a pristine PES HF membrane. This study successfully developed a high filtration and antifouling polymer-based HF membrane by blending FCNT. Furthermore, it was validated that blending FCNT into the membrane enhances the filtration and antifouling performance in the ultrafiltration process. Full article

A network of nanofibers is formed in situ through solid-state deformation of disentangled ultra-high molecular weight polyethylene (dis-UHMWPE) during compounding with a polyolefin elastomer below the melting temperature of dis-UHMWPE crystals. Dis-UHMWPE was prepared in the form of powder particles larger than 50 μm by polymerization at low temperatures, which favored the crystallization and prevention of macromolecules from entangling. Shearing the blend for different durations and at different temperatures affects the extent to which the grains of dis-UHMWPE powder deform into nanofibers. Disentangled powder particles could deform into a network of nanofibers with diameters between 110 and 340 nm. The nanocomposite can be further sheared for a longer time to decrease the diameter of dis-UHMWPE nanofibers below 40 nm, being still composed of ≈70 wt.% of crystalline and ≈30 wt.% of amorphous components. Subsequently, these thinner fibers begin to melt and fragment because they are thinner and also because the amorphous defects locally decrease the nanofibers’ melting temperature, which results in their fragmentation and partial loss of nanofibers. These phenomena limit the thickness of dis-UHMWPE nanofibers, and this explains why prolonged or more intense shearing does not lead to thinner nanofibers of dis-UHMWPE when compounded in a polymeric matrix. Full article

Every year, over 8 million tons of crustacean shells are discarded. However, there exists an opportunity for valorizing the chitin and calcium carbonate part of the composition of the shells. Our study revealed crustacean chitin reduces self-aggregation effects. It was shown that crustacean-based nanofibers alone or added to cellulose offer unprecedented reductions in viscosity even after drying to produce foams impossible for cellulose. Polysaccharide nanofibers suffer from increased viscosity from strong hydrogen bonding addressed by the incorporation of crustacean-based nanofibers. The ability of the nanocomposite to overcome self-aggregation and collapse was attributed to organized chitin nanofiber morphology in the crustacean matrix. As a result of enhanced surface area from reduced fiber aggregation, the chitin/crustacean-cellulose blend was tested for a biomedical application requiring a high surface area: coagulation. Preliminary experiments showed the crustacean matrices, especially those containing calcium carbonate, induced blood clotting when 35 s. A materials platform is proposed for bio-based nanofiber production overcoming intractable and difficult-to-address self-aggregation effects associated with polysaccharides. Full article

The creation and application of PET nanofibrils for PP composite reinforcement were studied. PET nanofibrils were fibrillated within a PP matrix using a spunbond process and then injection molded to test for the end-use properties. The nanofibril reinforcement helped to provide higher tensile and flexural performance in solid (unfoamed) injection molded parts. With foam injection molding, the nanofibrils also helped to improve and refine the microcellular morphology, which led to improved performance. Easily and effectively increasing the strength of a polymeric composite is a goal for many research endeavors. By creating nanoscale fibrils within the matrix itself, effective bonding and dispersion have already been achieved, overcoming the common pitfalls of fiber reinforcement. As blends of PP and PET are drawn in a spunbond system, the PET domains are stretched into nanoscale fibrils. By adapting the spunbonded blends for use in injection molding, both solid and foamed nanocomposites are created. The injection molded nanocomposites achieved increased in both tensile and flexural strength. The solid and foamed tensile strength increased by 50 and 100%, respectively. In addition, both the solid and foamed flexural strength increased by 100%. These increases in strength are attributed to effective PET nanofibril reinforcement. Full article

Effective and efficient removal of both heavy metal pollutants and bacterial contamination from fresh water is an open issue, especially in developing countries. In this work, a novel eco-friendly functional composite for water treatment application was investigated. The composite consisted of electrospun nanofiber membrane from blended polyvinyl alcohol (PVA)/iota carrageenan (IC) polymers doped with equal concentrations of graphene oxide (GO) nanoparticles and polyaniline (PANI). The effectiveness of this composite as a water purification fixed-bed filter was optimized in a batch system for the removal of cadmium (Cd⁺²) and lead (Pb⁺²) ions, and additionally characterized for its antimicrobial and antifungal properties and cytotoxicity effect. The fiber nanocomposite exhibited efficient antibacterial activity, with maximum adsorption capacity of about 459 mg g⁻¹ after 120 min for Cd⁺² and of about 486 mg g⁻¹ after 90 min for Pb⁺². The optimized conditions for removal of both metals were assessed by using a response surface methodology model. The resulting scores at 25 °C were 91.4% (Cd⁺²) removal at 117 min contact time for 89.5 mg L⁻¹ of initial concentration and 29.6 cm² membrane area, and 97.19% (Pb⁺²) removal at contact time 105 min for 83.2 mg L⁻¹ of initial concentration and 30.9 cm² nanofiber composite membrane. Adsorption kinetics and isotherm followed a pseudo-second-order model and Langmuir and Freundlich isotherm model, respectively. The prepared membrane appears to be promising for possible use in domestic water purification systems. Full article

There has been much effort to provide eco-friendly and biodegradable materials for the next generation of composite products owing to global environmental concerns and increased awareness of renewable green resources. This review article uniquely highlights the use of green composites from natural fiber, particularly with regard to the development and characterization of chitosan, natural-fiber-reinforced chitosan biopolymer, chitosan blends, and chitosan nanocomposites. Natural fiber composites have a number of advantages such as durability, low cost, low weight, high specific strength, non-abrasiveness, equitably good mechanical properties, environmental friendliness, and biodegradability. Findings revealed that chitosan is a natural fiber that falls to the animal fiber category. As it has a biomaterial form, chitosan can be presented as hydrogels, sponges, film, and porous membrane. There are different processing methods in the preparation of chitosan composites such as solution and solvent casting, dipping and spray coating, freeze casting and drying, layer-by-layer preparation, and extrusion. It was also reported that the developed chitosan-based composites possess high thermal stability, as well as good chemical and physical properties. In these regards, chitosan-based “green” composites have wide applicability and potential in the industry of biomedicine, cosmetology, papermaking, wastewater treatment, agriculture, and pharmaceuticals. Full article

The effect of graphene nanoplatelets (GnPs) on the morphology, rheological, and mechanical properties of isotropic and anisotropic polypropylene (PP)/recycled polyethylene terephthalate (rPET)-based nanocomposite are reported. All the samples were prepared by melt mixing. PP/rPET and PP/rPET/GnP isotropic sheets were prepared by compression molding, whereas the anisotropic fibers were spun using a drawing module of a capillary viscometer. The results obtained showed that the viscosity of the blend is reduced by the presence of GnP due to the lubricating effect of the graphene platelets. However, the Cox–Merz rule is not respected. Compared to the PP/rPET blend, the GnP led to a slight increase in the elastic modulus. However, it causes a slight decrease in elongation at break. Morphological analysis revealed a poor adhesion between the PP and PET phases. Moreover, GnPs distribute around the droplets of the PET phase with a honey-like appearance. Finally, the effect of the orientation on both systems gives rise not only to fibers with higher modulus values, but also with high deformability and a fibrillar morphology of the dispersed PET phase. A fragile-ductile transition driven by the orientation was observed in both systems. Full article

Polymer-processing operations with dominating elongational flow have a great relevance, especially in several relevant industrial applications. Film blowing, fiber spinning and foaming are some examples in which the polymer melt is subjected to elongational flow during processing. To gain a thorough knowledge of the material-processing behavior, the evaluation of the rheological properties of the polymers experiencing this kind of flow is fundamental. This paper reviews the main achievements regarding the processing-structure-properties relationships of polymer-based materials processed through different operations with dominating elongational flow. In particular, after a brief discussion on the theoretical features associated with the elongational flow and the differences with other flow regimes, the attention is focused on the rheological properties in elongation of the most industrially relevant polymers. Finally, the evolution of the morphology of homogeneous polymers, as well as of multiphase polymer-based systems, such as blends and micro- and nano-composites, subjected to the elongational flow is discussed, highlighting the potential and the unique characteristics of the processing operations based on elongation flow, as compared to their shear-dominated counterparts. Full article

Due to the added value conferred by zinc oxide (ZnO) nanofiller, e.g., UV protection, antibacterial action, gas-barrier properties, poly(lactic acid) (PLA)–ZnO nanocomposites show increased interest for utilization as films, textile fibers, and injection molding items. The study highlights the beneficial effects of premixing ZnO in PLA under given conditions and its use as masterbatch (MB), a very promising alternative manufacturing technique. This approach allows reducing the residence time at high processing temperature of the thermo-sensitive PLA matrix in contact of ZnO nanoparticles known for their aptitude to promote degradation effects onto the polyester chains. Various PLA–ZnO MBs containing high contents of silane-treated ZnO nanoparticles (up to 40 wt.% nanofiller specifically treated with triethoxycaprylylsilane) were produced by melt-compounding using twin-screw extruders. Subsequently, the selected MBs were melt blended with pristine PLA to produce nanocomposite films containing 1–3 wt.% ZnO. By comparison to the more traditional multi-step process, the MB approach allowed the production of nanocomposites (films) having improved processing and enhanced properties: PLA chains displaying higher molecular weights, improved thermal stability, fine nanofiller distribution, and thermo-mechanical characteristic features, while the UV protection was confirmed by UV-vis spectroscopy measurements. The MB alternative is viewed as a promising flexible technique able to open new perspectives to produce more competitive multifunctional PLA–ZnO nanocomposites. Full article