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Keywords = basic amount of forming plasticity

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11 pages, 3845 KB  
Article
Comparative Analysis of Physico-Chemical and Potassium Sorption Properties of Sensitive Clays
by Marta Di Sante, Evelina Fratalocchi, Francesco Mazzieri, Bruno Di Buò and Tim Länsivaara
Minerals 2024, 14(12), 1273; https://doi.org/10.3390/min14121273 - 14 Dec 2024
Viewed by 1730
Abstract
The paper analyses physico-chemical and geotechnical characteristics of four Scandinavian sensitive soils formed under different environmental depositional conditions, with the main aims to contribute to the knowledge of sensitive soils and assess the potassium sorption capacity among the investigated soils, as a basic [...] Read more.
The paper analyses physico-chemical and geotechnical characteristics of four Scandinavian sensitive soils formed under different environmental depositional conditions, with the main aims to contribute to the knowledge of sensitive soils and assess the potassium sorption capacity among the investigated soils, as a basic characteristic to evaluate the effectiveness of treatment with KCl and to analyse potassium migration in such soils. The results show that, although the chemical composition of the four soils is very similar, their sensitivity is significantly different. The correlation from literature linking the specific surface, mineralogy, and plasticity in sensitive clays of Eastern Canada, was found to be qualitatively valid for the investigated Scandinavian sensitive clays, too. The highest value of the sensitivity index among the tested soils was found to be related to the lowest cation exchange capacity and to a limited amount of amorphous minerals. These characteristics contribute to explaining the highly sensitive behaviour of that soil affecting the structure formation during the deposition stage. The potassium sorption capacity has been experimentally investigated through batch tests specifically performed on the sensitive soils, as the first step to quantify the maximum sorption capacity and identify the main factors affecting it. The maximum potassium sorption capacity was always lower than that estimated by the cation exchange capacity, and it increased with the cation exchange capacity, plasticity index, and activity of the soils, as well as with the amount of phyllosilicates and amorphous minerals. Full article
(This article belongs to the Special Issue Adsorption Properties and Environmental Applications of Clay Minerals)
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33 pages, 7753 KB  
Review
State-of-the-Art Review of the Simulation of Dynamic Recrystallization
by Xin Liu, Jiachen Zhu, Yuying He, Hongbin Jia, Binzhou Li and Gang Fang
Metals 2024, 14(11), 1230; https://doi.org/10.3390/met14111230 - 28 Oct 2024
Cited by 16 | Viewed by 6990
Abstract
The evolution of microstructures during the hot working of metallic materials determines their workability and properties. Recrystallization is an important softening mechanism in material forming that has been extensively researched in recent decades. This paper comprehensively reviews the basic methods and their applications [...] Read more.
The evolution of microstructures during the hot working of metallic materials determines their workability and properties. Recrystallization is an important softening mechanism in material forming that has been extensively researched in recent decades. This paper comprehensively reviews the basic methods and their applications in numerical simulations of dynamic recrystallization (DRX). The advantages and shortcomings of simulation methods are evaluated. Mean field models are used to implicitly describe the DRX process and are embedded into a finite element (FE) program for forming. These models provide recrystallization volume fraction and average grain size in the FE results without requiring extra computational resources. However, they do not accurately describe the microphysical mechanism, leading to a lower simulation accuracy. On the other hand, full field methods explicitly predict grain topology on a mesoscopic scale, fully considering the microscopic physical mechanism. This enhances the simulation accuracy but requires a significant amount of computational resources. Recently, the coupling of full field methods with polycrystal plasticity models and precipitation models has rapidly developed, considering more influencing factors of recrystallization on a microscale. Furthermore, integration with evolving machine learning methods has the potential to significantly improve the accuracy and efficiency of recrystallization simulation. Full article
(This article belongs to the Special Issue Modeling, Simulation and Experimental Studies in Metal Forming)
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15 pages, 8072 KB  
Article
Ultrasonic Non-Destructive Detection Method for Residual Stress in Rotary Forging Aluminum Alloy Plates
by Hongyu Chen, Xiaokai Wang, Xinghui Han, Fangyan Zheng and Wenlong Yan
Materials 2024, 17(11), 2528; https://doi.org/10.3390/ma17112528 - 24 May 2024
Cited by 3 | Viewed by 2343
Abstract
Aluminum alloy plates are widely used to manufacture large-scale integral structure parts in the field of aerospace. During the forming and processing of aluminum alloy plates, different degrees of residual stress are inevitably produced. Fast and accurate detection of residual stress is very [...] Read more.
Aluminum alloy plates are widely used to manufacture large-scale integral structure parts in the field of aerospace. During the forming and processing of aluminum alloy plates, different degrees of residual stress are inevitably produced. Fast and accurate detection of residual stress is very essential to ensuring the quality of these plates. In this work, the longitudinal critically refracted (LCR) wave detection method based on a one-transmitter and double-receiver (OTDR) transducer and the finite element simulation were employed to obtain the residual stress. Aluminum alloy plates with different deformation amounts were fabricated by rotary forging to obtain different residual stress states. Results reveal that the plate formed by rotary forging is in a stress state of central tension and edge compression. As the deformation increases from 20% to 60%, the peak residual tensile stress increases from 156 MPa to 262 MPa, and there is no significant difference in the peak compressive stress. When the deformation reaches 60%, the difference in the residual stresses at different depths is less than 13%, which indicates that the plastic deformation zone basically penetrates the entire longitudinal cross-section of the plate. The maximum deviation between measurement and FE is 61 MPa, which means the experimental data are in good agreement with the FE results. Full article
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13 pages, 8782 KB  
Article
Study of Copper/Aluminum Bimetallic Tube Rotary Ring Spinning Composite Forming Characteristics
by Chen Wang, Binkai Zhang, Dongfang Yao, Zhuangzhuang Tian and Chunjiang Zhao
Appl. Sci. 2023, 13(8), 4727; https://doi.org/10.3390/app13084727 - 9 Apr 2023
Cited by 6 | Viewed by 3008
Abstract
As a plastic forming process developed based on rotary wheel spinning technology, the rotary ring spinning process has the excellent characteristics of high forming accuracy and high material utilization rate, and has been gradually applied to the manufacture of bimetallic composite pipes. In [...] Read more.
As a plastic forming process developed based on rotary wheel spinning technology, the rotary ring spinning process has the excellent characteristics of high forming accuracy and high material utilization rate, and has been gradually applied to the manufacture of bimetallic composite pipes. In this paper, the forming law of a bimetallic tube in the process of rotary ring spinning was analyzed by numerical simulation and experimentation. The results show that the deformation coordination of the basic and cover tubes increased with the increasing press amount, and the feed ratio had less of an effect on the thickness variation. In addition, the three-way strain of the basic and cover tubes and the degree of influence of the process parameters on the equivalent strain of the tubes were also studied. The results show that the radial strain on both tubes was the largest, followed by the axial strain, and the tangential strain was the smallest; the press amount had the largest effect on the equivalent strain of the tubes, followed by the angle of attack and the feed ratio. These results provide some guidance for the manufacture of high-performance bimetallic composite tubes by rotary ring spinning. Full article
(This article belongs to the Topic Advanced Forming Technology of Metallic Materials)
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36 pages, 22216 KB  
Article
Processing-Scheme Design for Forming Curved Ship Plate and Analysis of Calculation Cases
by Ziwei Zhao, Hua Yuan, Yao Zhao and Fanglin Zeng
J. Mar. Sci. Eng. 2022, 10(10), 1418; https://doi.org/10.3390/jmse10101418 - 3 Oct 2022
Cited by 6 | Viewed by 2256
Abstract
The forming process of curved ship plate suffers from a low degree of automation, mainly due to the lack of an effective processing-scheme design method. In this paper, based on the proposed concept of the “basic amount of forming plasticity”, which can connect [...] Read more.
The forming process of curved ship plate suffers from a low degree of automation, mainly due to the lack of an effective processing-scheme design method. In this paper, based on the proposed concept of the “basic amount of forming plasticity”, which can connect the plastic strain induced by the line heating and the deformation to form the target shape, a database is firstly established to describe the plastic strain provided by the heating coil with specific processing parameters, considering the effect of the plate boundary and adjacent heating lines. Secondly, a finite element method is developed and presented to calculate the plastic strain needed to form the target shape. Finally, a processing-scheme design method for forming the curved ship plate is verified by the case study of three typical types of shape: sail-type plates, saddle-type plates, and curved plates with torsion. The verification result shows the processing-scheme design method can provide helpful guidance for the practical forming process in shipyards. Full article
(This article belongs to the Section Ocean Engineering)
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16 pages, 7782 KB  
Article
Effect of 3D Synthetic Microscaffold Nichoid on the Morphology of Cultured Hippocampal Neurons and Astrocytes
by Clara Alice Musi, Luca Colnaghi, Arianna Giani, Erica Cecilia Priori, Giacomo Marchini, Matteo Tironi, Claudio Conci, Giulio Cerullo, Roberto Osellame, Manuela Teresa Raimondi, Andrea Remuzzi and Tiziana Borsello
Cells 2022, 11(13), 2008; https://doi.org/10.3390/cells11132008 - 23 Jun 2022
Cited by 2 | Viewed by 3732
Abstract
The human brain is the most complex organ in biology. This complexity is due to the number and the intricate connections of brain cells and has so far limited the development of in vitro models for basic and applied brain research. We decided [...] Read more.
The human brain is the most complex organ in biology. This complexity is due to the number and the intricate connections of brain cells and has so far limited the development of in vitro models for basic and applied brain research. We decided to create a new, reliable, and cost-effective in vitro system based on the Nichoid, a 3D microscaffold microfabricated by two-photon laser polymerization technology. We investigated whether these 3D microscaffold devices can create an environment allowing the manipulation, monitoring, and functional assessment of a mixed population of brain cells in vitro. With this aim, we set up a new model of hippocampal neurons and astrocytes co-cultured in the Nichoid microscaffold to generate brain micro-tissues of 30 μm thickness. After 21 days in culture, we morphologically characterized the 3D spatial organization of the hippocampal astrocytes and neurons within the microscaffold, and we compared our observations to those made using the classical 2D co-culture system. We found that the co-cultured cells colonized the entire volume of the 3D devices. Using confocal microscopy, we observed that within this period the different cell types had become well-differentiated. This was further elaborated with the use of drebrin, PSD-95, and synaptophysin antibodies that labeled the majority of neurons, both in the 2D as well as in the 3D co-cultures. Using scanning electron microscopy, we found that neurons in the 3D co-culture displayed a significantly larger amount of dendritic protrusions compared to neurons in the 2D co-culture. This latter observation indicates that neurons growing in a 3D environment may be more prone to form connections than those co-cultured in a 2D condition. Our results show that the Nichoid can be used as a 3D device to investigate the structure and morphology of neurons and astrocytes in vitro. In the future, this model can be used as a tool to study brain cell interactions in the discovery of important mechanisms governing neuronal plasticity and to determine the factors that form the basis of different human brain diseases. This system may potentially be further used for drug screening in the context of various brain diseases. Full article
(This article belongs to the Special Issue 10th Anniversary of Cells—Advances in Cells of the Nervous System)
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21 pages, 3927 KB  
Article
Experimental and Theoretical Study of Plastic Deformation of Epoxy Coatings on Metal Substrates Using the Acoustic Emission Method
by Petr Louda, Aleksandr Sharko, Dmitry Stepanchikov and Artem Sharko
Materials 2022, 15(11), 3791; https://doi.org/10.3390/ma15113791 - 26 May 2022
Cited by 11 | Viewed by 2296
Abstract
Propagation of acoustic emission signals in continuous conjugated media under real-time loading was explored. The results of explored plastic deformation polymer coatings on a metal base using the acoustic emission method with synchronization of deformations and the moments of occurrence of acoustic emission [...] Read more.
Propagation of acoustic emission signals in continuous conjugated media under real-time loading was explored. The results of explored plastic deformation polymer coatings on a metal base using the acoustic emission method with synchronization of deformations and the moments of occurrence of acoustic emission signals are presented. Using the principal component method, the acoustic emission spectra, which make it possible to trace the evolution of deformation transformation processes, were analyzed. Presented the results of theoretical and experimental studies on the separate propagation of acoustic emission vibrations in a polymer coating, a metal base, and their joint combination in the form of multilayer structures. Boundary problems of propagation of acoustic emission signals in the conjugation of continuous media are considered from the standpoint of an elastic continuum and wave representations. The main variables are the force that initiates the appearance of acoustic emission signals and the displacement that determines the propagation of elastic waves. Based on the local rearrangement of the internal structure of conjugated media under conditions of development of deformation processes in the material, the verification of the main theoretical models of energy spectrum acoustic signals in continuous media at the micro-, meso-, and macro-levels was carried out. In this work, we present experimental data on a set of basic acoustic emission characteristics for four-point bending. It is shown that the principal components method reduces the dimension of data while maintaining the least amount of new information. Using the method of principal components to determine the stages of plastic deformation of polymer coatings on a metal base using the acoustic emission method. With the digitalization of acoustic emission signals and noise filtering, new possibilities for isolating a weak signal at the noise level appear even when its amplitude is significantly lower than the noise level. The study results can be used to predict the degree of destruction of two-layer materials under loading. Full article
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20 pages, 4877 KB  
Review
Formation of Cells and Subgrains and Its Influence on Properties
by Rolf Sandström
Metals 2022, 12(3), 497; https://doi.org/10.3390/met12030497 - 15 Mar 2022
Cited by 20 | Viewed by 5352
Abstract
During plastic deformation, cells and subgrains are created in most alloys. This is collectively referred as the formation of a substructure. There is extensive qualitative information about substructures in the literature, but quantitative modeling has only appeared recently. In this paper, basic models [...] Read more.
During plastic deformation, cells and subgrains are created in most alloys. This is collectively referred as the formation of a substructure. There is extensive qualitative information about substructures in the literature, but quantitative modeling has only appeared recently. In this paper, basic models for the formation of substructure during creep and deformation at constant strain rate are presented. It is demonstrated that the models can give at least an approximate description of available experimental data. The presence of substructure can have a dramatic impact on properties. It is well-known that prior cold work can significantly increase the creep strength. Cold work of copper can raise the creep rupture time by up to six orders of magnitude. During plastic deformation dislocations with opposite Burgers vectors move in different directions creating polarized or unbalanced dislocations. Since the unbalanced dislocations are not exposed to static recovery, they form a stable dislocation structure. Taking the role of the unbalanced dislocations into account, the full increase of the creep strength after cold work can quantitatively be explained (without the use of adjustable parameters). Additionally, the shape of the creep curves that varies with the amount of cold work can be modeled. The substructure is also of importance for the modeling of creep curves for material without cold work. In power-law breakdown, the stress exponent can be 50 or more. This should imply that there would be a huge increase in the creep rate with increasing strain, but that is not observed. The reason is that the unbalanced dislocations form a back stress that acts against the increase in the true stress. Taking the back stress into account, it has been possible to model creep curves for copper at near ambient temperatures. This effect must be taken into account in stress analysis to avoid overestimating the creep rate by many orders of magnitude. Full article
(This article belongs to the Special Issue New Horizons in High-Temperature Deformation of Metals and Alloys)
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18 pages, 5933 KB  
Article
Constitutive Model Parameter Identification Based on Optimization Method and Formability Analysis for Ti6Al4V Alloy
by Xuewen Chen, Bo Zhang, Yuqing Du, Mengxiang Liu, Rongren Bai, Yahui Si, Bingqi Liu, Dong-Won Jung and Akiyoshi Osaka
Materials 2022, 15(5), 1748; https://doi.org/10.3390/ma15051748 - 25 Feb 2022
Cited by 14 | Viewed by 3762
Abstract
Titanium alloy is widely applied in aerospace, medical, shipping and other fields due to its high specific strength and low density. The purpose of this study was to analyze the formability of Ti6Al4V alloys at elevated temperatures. An accurate constitutive model is the [...] Read more.
Titanium alloy is widely applied in aerospace, medical, shipping and other fields due to its high specific strength and low density. The purpose of this study was to analyze the formability of Ti6Al4V alloys at elevated temperatures. An accurate constitutive model is the basic condition for accurately simulating the plastic forming of materials, and it is an important basis for optimizing the parameters of the hot forging forming process. In this study, the optimization algorithm was used to accurately identify the high-temperature constitutive model parameters of Ti6Al4V titanium alloy, and the hot working diagram was established to optimize the hot forming process parameters. The optimal forming conditions of Ti6Al4V titanium alloy are given. Ti6Al4V alloy was subjected to high-temperature compression tests at 800–1000 °C and at strain rates of 0.01–5 s−1 on a Gleeble-1500D thermal/mechanical simulation machine. Each parameter of the Hansel–Spittel constitutive model was taken as an independent variable, and the accumulated error between the stress calculated by the constitutive model and the stress obtained by experimentation was used as an objective function. Based on response surface methodology, an inverse optimization method for identifying the parameters of the high-temperature constitutive model of Ti6Al4V alloy is proposed in this paper. An orthogonal test design was adopted to obtain sample point data, and a third-order response surface approximate model was established. The genetic algorithm (GA) was applied to reversely optimize the parameters of the constitutive model. To verify the accuracy of the optimized constitutive model, the average absolute relative error (AARE) and correlation coefficient (R) were used to evaluate the reliability of optimized constitutive model. The R value of the model was 0.999, and the AARE value was 0.048, respectively, indicating that the established high-temperature constitutive model for Ti6Al4V alloy has good calculation accuracy. The flow stress behavior of the material could be accurately delineated. Meanwhile, in order to study the formability of Ti6Al4V alloy, the hot processing map of the alloy, based on a dynamic material model, was established in this paper. The optimum hot working domains of the Ti6Al4V alloy were determined within 840–920 °C/0.01–0.049 s−1 and 940–980 °C/0.11–1.65 s−1; the hot processing map was verified in combination with the microstructure, and the fine and equiaxed grains and a large amount of β phase could be found at 850 °C/0.01 s−1. Full article
(This article belongs to the Special Issue Recent Advances in Metal Forming Technology)
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21 pages, 5965 KB  
Article
Mechanical Properties, Curing Mechanism, and Microscopic Experimental Study of Polypropylene Fiber Coordinated Fly Ash Modified Cement–Silty Soil
by Linfang Lu, Qiang Ma, Jing Hu and Qingfu Li
Materials 2021, 14(18), 5441; https://doi.org/10.3390/ma14185441 - 20 Sep 2021
Cited by 19 | Viewed by 3480
Abstract
Silty soil has the characteristics of low natural moisture content and poor viscosity, and the strength and deformation required for foundation engineering can be satisfied by reinforcing and improving the silt. In order to study the reinforcement and improvement effects of polypropylene (PP) [...] Read more.
Silty soil has the characteristics of low natural moisture content and poor viscosity, and the strength and deformation required for foundation engineering can be satisfied by reinforcing and improving the silt. In order to study the reinforcement and improvement effects of polypropylene (PP) fiber and fly ash (FA) on cement–silty soil, an unconfined compressive strength (UCS) test, scanning electron microscope (SEM) test, and X-ray diffraction (XRD) analysis test were carried out. Cement (mixed amounts are 4%, 8%, 12%, and 16% of dry soil mass) was used as the basic modifier, and PP fiber (mixed amounts are 0%, 0.15%, 0.3%, and 0.45% of dry soil mass) compounded with FA (adding amounts of 0%, 5%, 10%, and 15% of dry soil mass) were used as an external admixture of cement–silty soil to study the mechanical properties, curing mechanism, and microstructure of the modified soil in different ages of 7 d, 14 d, 28 d, and 60 d. The test results show that with the increase in cement and curing age, the UCS of the modified soil increases, and with the increase in the PP fiber and FA, the UCS of the modified soil first increases and then decreases; there is an optimal content of FA and PP fiber, which are 10 and 0.15%, respectively. A large amount of C-S-H and AFt substances are produced inside the modified soil to cover the surface of soil particles or fill in the pores between soil particles, forming a tight spatial network structure and improving the mechanical properties of the cement–soil. The intensity of the diffraction peaks of the mineral components within the modified soils is more influenced by the cement and age, and the effect of FA is weaker. The stress–strain curve of the modified soil is divided into elastic stage, plastic deformation stage, and strain-softening stage, and the specimens in each stage have corresponding deformation characteristics. By analyzing the behavioral characteristics and curing improvement mechanism of modified soil from the duo perspective of macro-mechanical properties and microstructural composition, it can provide some basis for the engineering application of silty soil. Full article
(This article belongs to the Section Construction and Building Materials)
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17 pages, 4675 KB  
Article
Carbon-Silica Composite as Adsorbent for Removal of Hazardous C.I. Basic Yellow 2 and C.I. Basic Blue 3 Dyes
by Małgorzata Wiśniewska, Monika Wawrzkiewicz, Magda Onyszko, Magdalena Medykowska, Agnieszka Nosal-Wiercińska and Viktor Bogatyrov
Materials 2021, 14(12), 3245; https://doi.org/10.3390/ma14123245 - 11 Jun 2021
Cited by 20 | Viewed by 3107
Abstract
Treatment of wastewaters containing hazardous substances such as dyes from the textile, paper, plastic and food industries is of great importance. Efficient technique for the removal of highly toxic organic dyes is adsorption. In this paper, adsorptive properties of the carbon-silica composite (C/SiO [...] Read more.
Treatment of wastewaters containing hazardous substances such as dyes from the textile, paper, plastic and food industries is of great importance. Efficient technique for the removal of highly toxic organic dyes is adsorption. In this paper, adsorptive properties of the carbon-silica composite (C/SiO2) were evaluated for the cationic dyes C.I. Basic Blue 3 (BB3) and C.I. Basic Yellow 2 (BY2). The sorption capacities were determined as a function of temperature (924.6–1295.9 mg/g for BB3 and 716.3-733.2 mg/g for BY2 at 20–60 °C) using the batch method, and the Langmuir, Freundlich and Temkin isotherm models were applied for the equilibrium data evaluation using linear and non-linear regression. The rate of dye adsorption from the 100 mg/L solution was very fast, after 5 min. of phase contact time 98% of BB3 and 86% of BY2 was removed by C/SiO2. Presence of the anionic (SDS), cationic (CTAB) and non-ionic (Triton X-100) surfactants in the amount of 0.25 g/L caused decrease in BB3 and BY2 uptake. The electrokinetic studies, including determination of the solid surface charge density and zeta potential of the composite suspensions in single and mixed adsorbate systems, were also performed. It was shown that presence of adsorption layers changes the structure of the electrical double layer formed on the solid surface, based on the evidence of changes in ionic composition of both surface layer and the slipping plane area. The greatest differences between suspension with and without adsorbates was obtained in the mixed dye + SDS systems; the main reason for this is the formation of dye-surfactant complexes in the solution and their adsorption at the interface. Full article
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