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Search Results (3,815)

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Keywords = automation of control systems

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15 pages, 3064 KB  
Article
A Smart, Cost-Effective Programmable Gas Flowmeter Retrofitted from a Glass Rotameter
by Xingcai Qin, Qi Cao, Zhiyuan Yuan, Yifan Hao, Sen Liu and Lianhui Wang
Sensors 2026, 26(13), 4020; https://doi.org/10.3390/s26134020 (registering DOI) - 24 Jun 2026
Abstract
Programmable gas flowmeters with remote reading and control are increasingly needed in the era of automation and AI. However, commercially available options remain expensive, hindering their adoption. We therefore developed a cost-effective programmable flowmeter as a compact device based on a low-cost glass [...] Read more.
Programmable gas flowmeters with remote reading and control are increasingly needed in the era of automation and AI. However, commercially available options remain expensive, hindering their adoption. We therefore developed a cost-effective programmable flowmeter as a compact device based on a low-cost glass rotameter. This system consists of a reading unit (webcam + rotameter), a control unit (development board + stepper motor-actuated valve) using an open-loop pre-calibrated step-to-flow matrix, and a terminal interface. The side-view imaging of the glass rotameter avoids occlusion of the rotor by the scale, enabling reliable rotor identification using well-established algorithms. The flow rate is derived by mapping the normalized rotor position to the scale instead of recognizing the scale markings or numerals. Two terminal configurations are offered: USB-connected (PC + MATLAB) and embedded (Raspberry Pi + Python). The USB-connected configuration uses direct serial communication between MATLAB and Arduino for stepper motor step control, ensuring fast response and good compatibility. The prototype retains manual control and direct eye reading. Experiments demonstrated strong programmability, fast response (0.2 s), high accuracy (mean error < 3%), and stable reading (fluctuation < 0.5%). This cost-effective yet programmable gas flowmeter is expected to benefit gas sensor development and accelerate automation in fluid-related fields. Full article
(This article belongs to the Section Sensors Development)
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38 pages, 1879 KB  
Systematic Review
Precision Livestock Farming and Biomedical Engineering: pAssessing Feed Quality, Animal Health, and Behavior Using Machine Learning for Sensor Data
by Nikolay Kiktev, Danylo Hradoboiev, Mykola Pravilov, Ievgen Antypov, Yuliia Meish, Liliia Stroianovska, Pawel Kielbasa and Taras Hutsol
Sensors 2026, 26(13), 4015; https://doi.org/10.3390/s26134015 (registering DOI) - 24 Jun 2026
Abstract
This review analyses and logically structures modern intelligent sensor technologies in the context of animal husbandry, feed production, and veterinary medicine. The main research discussed in the article focuses on machine learning based on modern neural network models, computer vision, and sensor systems [...] Read more.
This review analyses and logically structures modern intelligent sensor technologies in the context of animal husbandry, feed production, and veterinary medicine. The main research discussed in the article focuses on machine learning based on modern neural network models, computer vision, and sensor systems that are transforming the methods for assessing the health, behavior, and nutrition of farm animals. The first part examines modern approaches to quality control and optimization of mineral and vitamin premixes, including visual inspection using visual sensors and neural networks. Key roles are played by precise dosing, component stability (minerals, vitamins), and the transition to more bioefficient organic forms of micronutrients to reduce environmental impact. Improvements in feed and premix production are analyzed, including automation, energy management, and the use of machine learning for non-destructive quality control, defect detection, mixing homogeneity assessment, and vitamin stability prediction. The second part analyzes methods for animal location and behavior detection. This article presents computer vision-based systems, including modifications of YOLO, for automatically tracking and classifying key behavioral patterns (lying down, standing, feeding, and aggression) in cattle and pigs, even in crowded conditions. It also discusses the use of ultra-wideband (UWB) systems and accelerometers combined with machine learning for high-precision positioning and detection of specific behavioral anomalies, such as lameness and playfulness. The third section focuses on the application of machine learning in veterinary diagnostics, including the automated interpretation of medical images (X-ray, ultrasound, and MRI) as sensor data streams for the diagnosis of cardiovascular, oncological, and orthopedic diseases in farm and small animals. Furthermore, the article examines the use of machine learning models for proactive disease diagnosis in farm animals and poultry based on multimodal data and image analysis. Considerable attention is given to methods and tools for radiometric diagnosis of animal diseases at an early stage using microwave sensors, as well as laser therapy and surgery in veterinary medicine. The review concludes that the integration of intelligent systems enables a transition to data-driven livestock management, significantly improving animal welfare and, consequently, the efficiency and sustainability of agricultural production. Full article
(This article belongs to the Section Smart Agriculture)
39 pages, 840 KB  
Perspective
Trustworthy Companion AI for Human-Aware Transition of Control: Motivation, Architecture, and Research Roadmap
by Roberta Presta, Flavia De Simone, Lorenzo Bacchiani and Roberto Girau
Technologies 2026, 14(7), 386; https://doi.org/10.3390/technologies14070386 (registering DOI) - 24 Jun 2026
Abstract
[d=LE]Transitions of control between automated driving systems and human drivers remain safety-relevant and cognitively demanding moments in human–automation interaction. Recent studies show that transition performance depends not only on takeover timing or response speed but also on traffic complexity, driver readiness, automation limitations, [...] Read more.
[d=LE]Transitions of control between automated driving systems and human drivers remain safety-relevant and cognitively demanding moments in human–automation interaction. Recent studies show that transition performance depends not only on takeover timing or response speed but also on traffic complexity, driver readiness, automation limitations, trust calibration, and situational-awareness recovery. As in-vehicle interaction evolves toward conversational and agentic AI assistance, takeover support also becomes a problem of governing how natural-language AI systems communicate with the driver under uncertainty.Transitions of control between automated driving systems and human drivers remain safety-relevant and cognitively demanding moments in human-automation interaction. Recent studies suggest that transition performance should not be assessed only through takeover timing or response speed since control resumption quality also depends on traffic complexity, driver readiness, automation limitations, and situational awareness recovery. [d=LE]This paper proposes a digital-twin-mediated framework for human-aware takeover support in automated driving. In this framework, the companion AI is treated as an assumed LLM-based in-vehicle conversational or agentic assistant used as an advisory interaction component. The contribution is defined at the architectural level: human, vehicle, and context/road digital twins provide structured semantic state abstractions through a semantic state interface exposing confidence, freshness, provenance, and consistency metadata, while a trustworthy companion AI (TCAI) layer grounds, constrains, validates, and governs companion AI output proposals before HMI delivery.This paper motivates and defines a trustworthy companion AI (TCAI) layer for human-aware transition support in automated driving. The TCAI is conceived as a bounded, supervised, and explainable advisory agent that supports the driver without entering the safety-critical vehicle-control loop. It reasons over structured semantic state abstractions derived from a human digital twin, a vehicle digital twin, and a context/road digital twin, exposing driver readiness, automation capability, and contextual urgency in a form that supports traceable, uncertainty-aware, and degradation-aware assistance. [d=LE]Building on the research on driver-state monitoring, adaptive HMI, trust calibration, explainability, conversational assistance, and human assistance systems (HASs), the framework coordinates advisory interaction across vigilance support, contextual explanation, trust-calibrating communication, and directive handover guidance. The TCAI layer combines bounded reasoning, human-factor-derived guardrails, state-consistency management, dynamic explanation-depth control, trust-dynamics modeling, graded watchdog veto handling, mandatory access-control assumptions, and deterministic fallback. Safety-critical vehicle-control and minimum risk condition (MRC) functions remain assigned to the deterministic vehicle-control stack, while the authorized output path of the TCAI layer is validated HMI delivery.Building on the research on driver-state monitoring, adaptive HMI, trust calibration, explainability, and conversational assistance, we propose a conceptual architecture in which the TCAI coordinates multimodal assistance across different interaction conditions, including vigilance support, contextual explanation, trust-calibrating communication, and directive handover guidance. The companion does not actuate the vehicle; its outputs are constrained by runtime governance, policy enforcement, and deterministic fallback mechanisms. [d=LE]The paper concludes with a validation agenda and technical roadmap covering planned transitions, urgent handovers, degraded or adversarial conditions, temporal fusion of driver-state evidence, phase-sensitive HMI policies, trust-calibration trajectories, driver veto and partial-disabling mechanisms, and staged simulator-to-vehicle evaluation. Although motivated by SAE Level 3 automation, the framework may also inform fallback-related Level 4 scenarios in which human and automated agency must be managed under uncertainty.The paper concludes with a research roadmap for validating the proposed architecture under planned transitions, urgent handovers, and degraded or adversarial conditions. Although motivated by SAE Level 3 automation, the approach may also inform fallback-related Level 4 scenarios. Full article
(This article belongs to the Special Issue Human–AI Collaboration: Emerging Technologies and Applications)
35 pages, 4344 KB  
Article
From Opaque Streams to Explainable Systems: Semantic MQTT Integration at the Edge
by Niklas Doerner and Maria Maleshkova
Future Internet 2026, 18(7), 334; https://doi.org/10.3390/fi18070334 (registering DOI) - 24 Jun 2026
Abstract
Industrial systems increasingly rely on MQTT-based message streaming to enable automated, data-driven production processes at the network edge. While semantic models such as the SSN/SOSA ontology enable machine-interpretable descriptions of observations and actuations, an explicit model of message transport is rarely considered. Consequently, [...] Read more.
Industrial systems increasingly rely on MQTT-based message streaming to enable automated, data-driven production processes at the network edge. While semantic models such as the SSN/SOSA ontology enable machine-interpretable descriptions of observations and actuations, an explicit model of message transport is rarely considered. Consequently, MQTT-based communication remains opaque, particularly regarding information processing, hindering the semantic analysis of application-specific topic structures and the behavior of transport protocols. To close this gap, this work introduces the revised MQTT4SSN ontology as a key contribution, extending existing semantic models with protocol-aware representations of MQTT entities, control packets, and transport-level interactions. MQTT4SSN enables end-to-end semantic traceability, from sensor observations and actuator controls to the underlying message transmission within distributed systems. Building on this contribution, the MQTT2RDF integration framework incorporates MQTT4SSN as its core to capture live MQTT traffic and represent both payload meaning and transport-level provenance within an RDF knowledge graph. This work presents a novel approach for representing edge computing and information processing over MQTT, addressing two key challenges. First, the framework supports semantic interpretation of topic hierarchies and provides configurable mappings between MQTT topics, payload structures, and observation or actuation semantics. This approach facilitates the setup of edge computing systems and enables context-aware subscription management and structured data formatting, thereby improving interoperability between heterogeneous deployments. Second, transport-level provenance analytics provide a semantic basis for query-based detection, classification support, and diagnostic analysis of malformed or incomplete MQTT communication. The approach provides explainable, traceable information processing through transport provenance, which is essential for safety-critical industrial environments. The contributions are validated through an industrial use case from a production environment, demonstrating its applicability for system monitoring, troubleshooting, and semantic analytics of MQTT-based infrastructures. Full article
(This article belongs to the Special Issue Intelligent Computing and Information Processing)
22 pages, 1464 KB  
Article
Automated Anxiety Detection System Integrating a Brain–Computer Interface for Neurofeedback Applications
by Mashael Aldayel and Abeer Al-Nafjan
Sensors 2026, 26(13), 4004; https://doi.org/10.3390/s26134004 (registering DOI) - 24 Jun 2026
Abstract
Anxiety disorders pose an increasing challenge to the mental health of individuals, particularly in regions with limited healthcare access. This study investigated the potential of integrating a brain–computer interface for processing electroencephalography (EEG) data with deep learning models to accurately classify anxious and [...] Read more.
Anxiety disorders pose an increasing challenge to the mental health of individuals, particularly in regions with limited healthcare access. This study investigated the potential of integrating a brain–computer interface for processing electroencephalography (EEG) data with deep learning models to accurately classify anxious and non-anxious states. In the first phase, a convolutional neural network (CNN) was developed and validated on the public GAMEEMO dataset, achieving a classification accuracy of 95.72%. In the second phase, we conducted a separate experimental validation with seven participants (aged 18–60 years) using a within-subjects design. The protocol comprised a custom Stroop test to elicit acute cognitive stress and anxiety-related arousal, followed by a guided 4–7–8 breathing exercise to induce relaxation. EEG data from this experiment were used to classify anxious versus non-anxious states with the same CNN architecture after domain adaptation. On this self-collected dataset, the CNN achieved an accuracy of 86.58%. These results demonstrate proof-of-concept transferability while highlighting the performance gap between controlled benchmark data and real-world, small-sample recordings. The deep learning model can subsequently be coupled with neurofeedback techniques to manage anxiety levels. Overall, the findings support the potential of the developed automated system for detecting stress-induced anxious states, with possible future integration into neurofeedback-based management systems. Full article
(This article belongs to the Special Issue Biosignal Sensing Analysis (EEG, EMG, ECG, PPG) (3rd Edition))
31 pages, 7133 KB  
Article
Intelligent Traffic Control Strategies for Road Networks: A Taxonomy-Based Perspective on Methods, Applications, and Future Directions
by Lorenzo Brocchini, Chenxi Wang and Antonio Pratelli
Appl. Sci. 2026, 16(13), 6341; https://doi.org/10.3390/app16136341 (registering DOI) - 24 Jun 2026
Abstract
Intelligent Transportation Systems (ITS) play a central role in the development of more efficient, adaptive, and resilient road networks. Traffic control strategies have progressively evolved from traditional approaches toward more intelligent and adaptive frameworks. This paper presents a taxonomy-based perspective on intelligent traffic [...] Read more.
Intelligent Transportation Systems (ITS) play a central role in the development of more efficient, adaptive, and resilient road networks. Traffic control strategies have progressively evolved from traditional approaches toward more intelligent and adaptive frameworks. This paper presents a taxonomy-based perspective on intelligent traffic control strategies for road networks, organizing existing approaches according to three complementary dimensions: control scope, decision-making mechanism, and control architecture. Based on this framework, the paper discusses representative methodologies, including rule-based control, model-based methods, simulation-based optimization, data-driven and artificial intelligence-based methods, and emerging cooperative strategies enabled by connected and automated vehicles (CAVs). The analysis also examines key application domains, such as traffic signal control, ramp metering, CAV-based traffic management, and simulation platforms, highlighting their operational principles, advantages, limitations, and implementation challenges. Particular attention is given to the transition from local and reactive control toward coordinated, predictive, and learning-based traffic management systems. The paper identifies major challenges related to scalability, robustness, interpretability, safety, real-world deployment, and the gap between simulation performance and practical implementation. The proposed taxonomy also supports practical comparison and preliminary selection of context-specific strategies. Future directions point toward integrated and hybrid frameworks combining data-driven adaptability, vehicle–infrastructure cooperation, and digital twin technologies. Full article
(This article belongs to the Special Issue Advances in Land, Rail and Maritime Transport and in City Logistics)
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39 pages, 7637 KB  
Article
Design and Implementation of an Industry 4.0 Oriented Robotic Cell Through the Integration of the ABB IRB 14000 Robot and Optimized PID Control of a Conveyor Belt
by Ricardo Balcazar, José de Jesús Rubio, Mario Alberto Hernandez, Jaime Pacheco, Alejandro Zacarías, Eduardo Orozco, Enrique Garcia, Genaro Ochoa, Ricardo Rodriguez-Figueroa and Roberto Morales-Montaño
Appl. Sci. 2026, 16(13), 6318; https://doi.org/10.3390/app16136318 (registering DOI) - 23 Jun 2026
Abstract
This work addresses the design and implementation of an automated system for the handling and transportation of parts, integrating speed sensors, an optimized PID controller, an HMI interface, and an industrial robotic system. The speed sensors, powered by 5 V DC, enable continuous [...] Read more.
This work addresses the design and implementation of an automated system for the handling and transportation of parts, integrating speed sensors, an optimized PID controller, an HMI interface, and an industrial robotic system. The speed sensors, powered by 5 V DC, enable continuous measurement of the conveyor belt’s speed and direction of rotation, providing the feedback signal required for the control loop. The core element of the system is the implementation of a PID controller applied to a direct current motor responsible for driving the conveyor belt. This controller regulates the motor speed by analyzing the error between the reference speed and the measured speed, using proportional, integral, and derivative actions to improve system stability, reduce steady-state error, and minimize oscillations. The application of PID control makes it possible to achieve an appropriate dynamic response, ensuring accuracy and reliability in the transportation process. System monitoring and operation are carried out through a human–machine interface (HMI) developed in LOGO Web Editor, which communicates with the PLC (LOGO V8) to visualize and control the status of the conveyor belt, sensors, and control elements in real time. This interface facilitates interaction between the operator and the system, allowing both virtual and physical operation. In addition, RAPID programming is used to control the IRB 14000 industrial robot, enabling the reading of PLC signals and the execution of coordinated trajectories between both arms. The operating sequence includes picking up a part with the left arm, placing it on the conveyor belt, and, after detection by sensors and PLC control, subsequent manipulation by the right arm to a specific point. Finally, both arms return to their original position, ensuring synchronized and collision-free operation. Lastly, this work integrates scientific knowledge related to the modeling, analysis, and control of dynamic systems, particularly in the implementation of closed-loop PID control optimized using genetic algorithms. This control is applied directly to an embedded system through the use of an Arduino board as the processing and control platform. Likewise, technological knowledge associated with industrial automation, PLC programming, HMI development, and industrial robotics is incorporated. The convergence of these scientific and technological approaches results in a comprehensive and compelling project that demonstrates the practical application of theoretical concepts in a functional automated system representative of real industrial environments. Full article
(This article belongs to the Special Issue Advances in Industrial Robotics and Control Systems)
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26 pages, 1048 KB  
Review
Metabolic Responses to Exercise and Nutritional Strategies in Type 1 Diabetes Using Automated Insulin Delivery Systems: A Narrative Review
by Desirée Victoria-Montesinos, Inmaculada Llopis-Alonso, Ana María García-Muñoz and María Teresa Mercader-Ros
Metabolites 2026, 16(7), 437; https://doi.org/10.3390/metabo16070437 (registering DOI) - 23 Jun 2026
Abstract
Background/Objectives: Automated insulin delivery (AID) systems have improved the management of type 1 diabetes (T1D), but exercise and nutrition remain challenging because they rapidly alter glucose flux, substrate oxidation, hepatic glucose output, insulin requirements, and fuel availability. This narrative review aimed to synthesize [...] Read more.
Background/Objectives: Automated insulin delivery (AID) systems have improved the management of type 1 diabetes (T1D), but exercise and nutrition remain challenging because they rapidly alter glucose flux, substrate oxidation, hepatic glucose output, insulin requirements, and fuel availability. This narrative review aimed to synthesize current evidence on the interaction between AID systems, physical activity, and nutritional strategies from a metabolism-oriented perspective. Methods: A narrative bibliographic approach was used to integrate evidence from clinical trials, observational studies, technical studies, consensus statements, and reviews involving people with T1D across different life stages, including pediatric, adolescent, adult, and pregnancy-related contexts, when available. The review focused on AID systems, exercise physiology, nutritional strategies, meal announcement, bolus adjustment, dual-hormone systems, metabolic biomarkers, and emerging metabolomic approaches. Results: AID systems generally improve time in range and reduce hypoglycemia across several user groups, although most exercise- and nutrition-specific evidence comes from adult and pediatric/adolescent cohorts rather than pregnancy-specific exercise studies. Exercise-related glucose responses remain highly dependent on user input, exercise modality, insulin on board, meal timing, and metabolic state. Planned exercise announcement, prandial bolus reduction before postprandial activity, and individualized carbohydrate intake remain key strategies. Biomarkers such as lactate, ketone bodies, non-esterified fatty acids, and counter-regulatory hormones may help explain interindividual variability and support future personalization. Conclusions: Nutrition and exercise management in AID users should be interpreted as a dynamic metabolic interface among exogenous insulin, endogenous counter-regulation, substrate availability, and algorithmic control. Emerging approaches, including activity sensors, adaptive algorithms, dual-hormone systems, digital twins, and metabolomics-informed personalization, may improve safety and reduce user burden, but several remain exploratory and require further validation in diverse free-living conditions. Full article
(This article belongs to the Special Issue Clinical Nutrition and Metabolic Diseases, 2nd Edition)
17 pages, 5457 KB  
Article
A Hybrid Ensemble System for Time-Series Anomaly Detection in Automated Quality Control of Medical Equipment
by Ziheng Zhang, Defeng Cai, Zhuo Deng, Zhicheng Du, Fuxing Zhang and Lan Ma
Diagnostics 2026, 16(13), 1953; https://doi.org/10.3390/diagnostics16131953 (registering DOI) - 23 Jun 2026
Abstract
Background/Objectives: The accuracy and reliability of automated clinical analyzers are fundamental to patient safety and effective medical decision-making. Traditional quality control (QC) methods, which rely on periodic manual calibration and reactive maintenance, are inherently limited by high latency and labor costs; furthermore, they [...] Read more.
Background/Objectives: The accuracy and reliability of automated clinical analyzers are fundamental to patient safety and effective medical decision-making. Traditional quality control (QC) methods, which rely on periodic manual calibration and reactive maintenance, are inherently limited by high latency and labor costs; furthermore, they fail to provide continuous, real-time monitoring. This paper introduces a novel hybrid ensemble learning framework for the automated quality inspection of medical devices through the analysis of time-series reaction curves. Methods: Our system integrates three heterogeneous anomaly detection paradigms: an Enhanced Dynamic Time Warping (DTW) detector for robust non-linear pattern matching, a Shape Template Matching (STM) detector that mimics expert clinical logic by analyzing morphological features in a normalized shape space, and a specialized Time-series Variational Autoencoder (TimeVAE) for deep representation learning. The outputs of these detectors are fused using a weighted ensemble strategy, which is specifically designed to prioritize the minimization of false negatives—a critical requirement in medical diagnostics. Results: We evaluate our framework on a comprehensive, multi-center real-world dataset comprising seven distinct biochemical assays. Experimental results demonstrate that our proposed method achieves superior performance, attaining a 0% false negative rate on CRE and DBIL assays and outperforming all baseline methods on the other five datasets. An ablation study confirms the model’s robustness even with limited training data, and a comparative analysis against eight state-of-the-art baseline methods further validates the effectiveness of our domain-optimized ensemble approach. Conclusions: The system provides a robust, interpretable, and highly automated solution for transitioning from reactive maintenance to proactive, real-time quality assurance in clinical laboratories. Full article
(This article belongs to the Special Issue Artificial Intelligence for Health and Medicine—2nd Edition)
17 pages, 8857 KB  
Article
An Interpretable Deep Learning System for Fine-Grained Classification and Longitudinal Tracking of Neonatal Auricular Deformities
by Yihui Feng, Xujun Hu, Xiwen Zhang, Xiaobao Ma, Jialin Xie, Jianyong Chen and Yangyang Yuan
Biology 2026, 15(13), 985; https://doi.org/10.3390/biology15130985 (registering DOI) - 23 Jun 2026
Abstract
Early non-invasive correction of neonatal auricular deformities is highly dependent on timely and precise diagnosis. However, clinical practice is often compromised by the subjectivity of visual assessments and the lack of objective tracking metrics, which frequently leads to missed optimal treatment windows. To [...] Read more.
Early non-invasive correction of neonatal auricular deformities is highly dependent on timely and precise diagnosis. However, clinical practice is often compromised by the subjectivity of visual assessments and the lack of objective tracking metrics, which frequently leads to missed optimal treatment windows. To address these challenges, we developed an interpretable deep learning-based diagnostic system for the automated screening and fine-grained classification of these deformities. Methodologically, a large-scale, multi-source dataset (n = 4644) was curated to support model training. The system pairs an automated object detector (YOLOv11) for background-reduced region-of-interest isolation with a cascaded classification pipeline optimized via ConvNeXt-Tiny. Crucially, we introduced a supervised contrastive learning module to project high-dimensional morphological features into a continuous severity score, enabling quantitative longitudinal tracking of therapeutic efficacy. To evaluate generalization and robustness, the framework underwent rigorous evaluation across three independent real-world cohorts and one controlled synthetic stress test. The system achieved 88.2% accuracy (Area Under the Curve (AUC): 0.949) in binary screening and 87.4% accuracy (macro-AUC: 0.976) in multi-class subtyping on the internal baseline. To enhance interpretability and build clinical trust, Gradient-weighted Class Activation Mapping (Grad-CAM) was utilized to explore the spatial distribution of the model’s attention, which frequently aligned with key anatomical landmarks. Furthermore, the learned severity scores robustly quantified post-intervention improvements (p = 0.0004), effectively capturing subtle anatomical normalization. While validation for rare subtypes remains underpowered, and the severity score currently functions mainly as a learned morphological similarity index requiring future clinical calibration, this study ultimately provides an objective and standardized web-based tool to facilitate the early intervention and precision management of neonatal auricular anomalies. Full article
(This article belongs to the Special Issue AI Deep Learning Approach to Study Biological Questions (3rd Edition))
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43 pages, 5138 KB  
Article
Air-to-Air Flight: ANFIS-Assisted Multi-Pack LiPo Battery Charging System for Continuous Flying Missions of UAVs
by Essam Ali, Mohamed Abdelrahem, José Rodríguez, Abdelfatah M. Mohamed and Alaaeldin M. Abdelshafy
Technologies 2026, 14(6), 379; https://doi.org/10.3390/technologies14060379 (registering DOI) - 22 Jun 2026
Viewed by 74
Abstract
Continouous unmanned aerial vehicle (UAV) missions are fundamentally limited by Lithium-Polymer (LiPo) battery endurance under intermittent and power-constrained renewable energy conditions. This paper proposes an integrated energy management and charging framework for a photovoltaic (PV)-powered mobile station equipped with a hybrid energy storage [...] Read more.
Continouous unmanned aerial vehicle (UAV) missions are fundamentally limited by Lithium-Polymer (LiPo) battery endurance under intermittent and power-constrained renewable energy conditions. This paper proposes an integrated energy management and charging framework for a photovoltaic (PV)-powered mobile station equipped with a hybrid energy storage system (HESS) and an automated battery replacement (ABR) mechanism. A lexicographic priority-based allocator sequentially serves ABR actuation, multi-slot LiPo charging, and Brushless DC (BLDC) propulsion, while the HESS compensates for PV intermittency. At the charging level, a constraint-aware constant current–constant voltage (CC–CV) strategy is enhanced by an adaptive neuro-fuzzy inference system (ANFIS) trained on optimization-derived labels using battery temperature and its rate of change, thus enabling anticipatory thermal current derating with smooth, discontinuity-free control action. Anti-windup proportional–integral (PI) regulation and bumpless mode transfer ensure stable CC-to-CV transitions. An event-triggered emergency mode accelerates battery readiness via a max-first selection policy. Comparative simulations against a PSO/DE-optimized PID benchmark over a full diurnal PV cycle demonstrate that the ANFIS controller reduces the CC-mode current tracking root-mean-square error (RMSE) by up to 96.9%, delivers higher charge throughput, and lowers battery degradation proxies, including SOC-weighted thermal dose and equivalent full cycles (EFC). The proposed framework reliably sustains continuous charge–swap–recharge logistics under fluctuating renewable generation. Full article
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51 pages, 5501 KB  
Review
State of the Art in AI-Based Visual Inspection for Industrial Quality Control: Methods, Benchmarks, Challenges, and Autonomous Systems
by Amal Jayawardena, Jung-Hoon Sul, Diluka Moratuwage, Jaliya L. Wijayaraja and Lasitha Piyathilaka
Electronics 2026, 15(12), 2727; https://doi.org/10.3390/electronics15122727 (registering DOI) - 20 Jun 2026
Viewed by 284
Abstract
Industrial quality control is a critical component of modern manufacturing, as defects can lead to significant economic losses and safety risks. Traditional inspection methods, largely reliant on human operators or rule-based systems, often suffer from inconsistency, limited scalability, and reduced accuracy in complex [...] Read more.
Industrial quality control is a critical component of modern manufacturing, as defects can lead to significant economic losses and safety risks. Traditional inspection methods, largely reliant on human operators or rule-based systems, often suffer from inconsistency, limited scalability, and reduced accuracy in complex environments. Recent advances in artificial intelligence (AI), particularly in deep learning and computer vision, have enabled automated defect detection and classification with unprecedented performance. This paper provides a comprehensive review of AI-based image processing techniques for industrial quality control, covering classification, detection, and segmentation approaches. Key applications across manufacturing sectors are discussed, alongside current challenges such as data scarcity, real-time implementation, and model generalisation. Furthermore, this paper explores emerging trends toward autonomous inspection systems, integrating real-time analytics, edge computing, and intelligent decision making. The insights presented aim to guide future research toward robust, scalable, and fully automated quality control solutions in smart manufacturing environments. Full article
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15 pages, 4825 KB  
Article
Integrating Visual Perception and Control Strategies in Custom Omnidirectional Mobile Robots
by Radu-Laurențiu Roșca, Andrei-Iulian Iancu, Adrian Burlacu and Cătălin Dosoftei
Sensors 2026, 26(12), 3918; https://doi.org/10.3390/s26123918 (registering DOI) - 20 Jun 2026
Viewed by 128
Abstract
Autonomous mobile robots are used in optimizing warehouse logistics, yet achieving precise positioning during docking maneuvers and autonomous planning remains a technical challenge. This study presents a custom vision-based control system designed for an autonomous omnidirectional wheeled robot. The proposed methodology acquires visual [...] Read more.
Autonomous mobile robots are used in optimizing warehouse logistics, yet achieving precise positioning during docking maneuvers and autonomous planning remains a technical challenge. This study presents a custom vision-based control system designed for an autonomous omnidirectional wheeled robot. The proposed methodology acquires visual feedback using a stereo camera integrated within the Robot Operating System framework. Two visual feedback control laws are formulated and rigorously evaluated: a Classic Position-Based Visual Servoing algorithm, which minimizes pose error using a quaternion-based approach, and a second solution that utilizes Dual Lie Algebra to compute the 3D visual sensor’s velocities, ensuring convergence towards the desired point-feature configuration. Experimental validation reveals that while both methods achieve docking, the dual pose-free approach enables more robust, effortless movement of the robot platform than Classic Position-Based Visual Servoing. Consequently, these findings indicate that integrating depth-based feature recovery with advanced algebraic strategies offers a stable control strategy for automated industrial scenarios. Full article
(This article belongs to the Special Issue Intelligent Sensing for Robotic Control and Visual Perception)
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28 pages, 2256 KB  
Article
Towards Fault-Tolerant AGV Task Scheduling in Flexible Manufacturing Systems Using a Tree-Based Max-Plus Predictive Approach
by Dominik Zaborniak, Paweł Kasza, Marcin Pazera and Marcin Witczak
Sensors 2026, 26(12), 3898; https://doi.org/10.3390/s26123898 (registering DOI) - 19 Jun 2026
Viewed by 200
Abstract
Efficient task assignment for mobile robots is a crucial challenge in modern intralogistics. This paper presents an integrated cyber-physical framework combining predictive tree search on switching max-plus linear systems with a physical IoT-based dispatch interface. The scheduling problem is modelled as a discrete [...] Read more.
Efficient task assignment for mobile robots is a crucial challenge in modern intralogistics. This paper presents an integrated cyber-physical framework combining predictive tree search on switching max-plus linear systems with a physical IoT-based dispatch interface. The scheduling problem is modelled as a discrete event system, where standard max-plus algebra captures robot synchronization, and a switching mechanism represents alternative resource assignments. To address real-world operational disturbances, the predictive model is enhanced with a fault-tolerant control (FTC) mechanism that dynamically estimates and adapts to non-stationary transport delays. The resulting decision space, which grows exponentially with the prediction horizon, is explored via a predictive tree search algorithm utilizing a quadratic cost function to penalize excessive and uneven transport times. The physical dispatch layer is realized using KIS.BOX IoT devices acting as operator-controlled stations, communicating with the central controller via a WebSocket/STOMP event stream and a lightweight REST API. Simulation results obtained in a Blender 3D environment demonstrate that the proposed FTC predictive strategy significantly reduces the variance of task completion times under fault conditions compared to a baseline First-In-First-Out approach. Furthermore, the IoT integration successfully simulates and validates the feasibility of human-in-the-loop task injection within a realistic, stochastic scenario. Full article
(This article belongs to the Special Issue Feature Papers in Fault Diagnosis & Sensors 2026)
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Article
Stable and High-Throughput Single-Cell Sorting of Food Bacteria Using Spatiotemporal Video-Enhanced Raman Tweezers
by Yi Sun, Zhipeng Li, Hua Xia, Kaier Yang, Feng Gao, Yingxiao Peng, Xiangyun Ma and Qifeng Li
Foods 2026, 15(12), 2208; https://doi.org/10.3390/foods15122208 - 18 Jun 2026
Viewed by 143
Abstract
Rapid detection of foodborne pathogenic and spoilage microorganisms is critical for ensuring food safety and quality in liquid matrices. While Raman tweezers spectroscopy (RTS) enables label-free single-cell analysis, its application in high-throughput inline inspection faces a fundamental bottleneck: high flow rates required for [...] Read more.
Rapid detection of foodborne pathogenic and spoilage microorganisms is critical for ensuring food safety and quality in liquid matrices. While Raman tweezers spectroscopy (RTS) enables label-free single-cell analysis, its application in high-throughput inline inspection faces a fundamental bottleneck: high flow rates required for efficiency induce severe motion blur and low signal-to-noise ratios (SNR), which blind automated control systems and destabilize optical trapping. To overcome this, we present a Spatiotemporal Video-Enhanced Raman Tweezers (SVERT) system integrating a deceleration-optimized microfluidic chip with a deep learning-based visual feedback loop. We propose a Local–Global Unified Denoising Network (LGU-Net) tailored to recover high-fidelity bacterial structures from low-SNR video streams, achieving a deterministic processing latency of ~0.49 ms. Experimental results demonstrate that SVERT improves the optical trapping success rate from 21.27% ± 2% to 91.47% ± 1.8% compared to raw video input, enabling a four-fold increase in spectral acquisition efficiency. Leveraging the acquired high-quality dataset, we achieved a classification accuracy of 96.74% across four bacterial species of relevance to food safety and quality. Crucially, we validated the system’s practical robustness by successfully isolating and tracking trace E. coli in an unpurified commercial beverage. This capability to effectively mitigate natural background interference demonstrates the system’s promising potential to be expanded for broader applications in liquid food safety screening. Full article
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