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Keywords = atmospheric pressure plasma reactor

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12 pages, 2715 KiB  
Article
Room-Temperature Plasma Hydrogenation of Fatty Acid Methyl Esters (FAMEs)
by Benjamin Wang, Trevor Jehl, Hongtao Zhong and Mark Cappelli
Processes 2025, 13(8), 2333; https://doi.org/10.3390/pr13082333 - 23 Jul 2025
Viewed by 277
Abstract
The increasing demand for sustainable energy has spurred the exploration of advanced technologies for biodiesel production. This paper investigates the use of Dielectric Barrier Discharge (DBD)-generated low-temperature plasmas to enhance the conversion of fatty acid methyl esters (FAMEs) into hydrogenated fatty acid methyl [...] Read more.
The increasing demand for sustainable energy has spurred the exploration of advanced technologies for biodiesel production. This paper investigates the use of Dielectric Barrier Discharge (DBD)-generated low-temperature plasmas to enhance the conversion of fatty acid methyl esters (FAMEs) into hydrogenated fatty acid methyl esters (H-FAMEs) and other high-value hydrocarbons. A key mechanistic advance is achieved via in situ distillation: at the reactor temperature, unsaturated C18 and C20 FAMEs remain liquid due to their low melting points, while the corresponding saturated C18:0 and C20:0 FAMEs (with melting points of approximately 37–39 °C and 46–47 °C, respectively) solidify and deposit on a glass substrate. This phase separation continuously exposes fresh unsaturated FAME to the plasma, driving further hydrogenation and thereby delivering high overall conversion efficiency. The non-thermal, energy-efficient nature of DBD plasmas offers a promising alternative to conventional high-pressure, high-temperature methods; here, we evaluate the process efficiency, product selectivity, and scalability of this room-temperature, atmospheric-pressure approach and discuss its potential for sustainable fuel-reforming applications. Full article
(This article belongs to the Special Issue Plasma Science and Plasma-Assisted Applications)
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15 pages, 1528 KiB  
Article
Non-Thermal Plasma-Catalytic Conversion of Biogas to Value-Added Liquid Chemicals via Ni-Fe/Al2O3 Catalyst
by Milad Zehtab Salmasi, Razieh Es’haghian, Ali Omidkar and Hua Song
Appl. Sci. 2025, 15(8), 4248; https://doi.org/10.3390/app15084248 - 11 Apr 2025
Viewed by 518
Abstract
This study investigates the transformation of biogas (methane and carbon dioxide) into high-value liquid products using Ni/Al2O3, Fe/Al2O3, and Ni-Fe/Al2O3 catalysts in a non-thermal plasma (NTP)-assisted process within a dielectric barrier discharge [...] Read more.
This study investigates the transformation of biogas (methane and carbon dioxide) into high-value liquid products using Ni/Al2O3, Fe/Al2O3, and Ni-Fe/Al2O3 catalysts in a non-thermal plasma (NTP)-assisted process within a dielectric barrier discharge (DBD) reactor, operating at room temperature and atmospheric pressure. We compared the effectiveness of these three catalysts, with the Ni-Fe/Al2O3 catalyst showing the highest enhancement in conversion rates, achieving 34.8% for CH4 and 19.7% for CO2. This catalyst also promoted the highest liquid yield observed at 38.6% and facilitated a significant reduction in coke formation to 10.4%, minimizing deactivation and loss of efficiency. These improvements underscore the catalyst’s pivotal role in enhancing the overall process efficiency, leading to the production of key gas products such as hydrogen (H2) and carbon monoxide (CO), alongside valuable liquid oxygenates including methanol, ethanol, formaldehyde, acetic acid, and propanoic acid. The findings from this study highlight the efficacy of combining NTP with the Ni-Fe/Al2O3 catalyst as a promising approach for boosting the production of valuable chemicals from biogas, offering a sustainable pathway for energy and chemical manufacturing. Full article
(This article belongs to the Special Issue Production, Treatment, Utilization and Future Opportunities of Biogas)
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25 pages, 2728 KiB  
Article
Large-Scale Plasma-Activated Water Reactor: The Differential Impact on the Growth of Tomato and Bell Pepper Plants in Nutrient-Rich and Nitrogen-Free Substrates
by Matías G. Ferreyra, Brenda Santamaría, María M. Caffaro, Carla Zilli, Alejandra Hernández, Brenda L. Fina, Karina B. Balestrasse and Leandro Prevosto
Agronomy 2025, 15(4), 829; https://doi.org/10.3390/agronomy15040829 - 27 Mar 2025
Cited by 1 | Viewed by 745
Abstract
In this study, plasma-activated water (PAW) was generated using a large-volume (5 L) plasma reactor with a quasi-stationary, water-cathode glow-type discharge in atmospheric pressure air. Tap water was activated up to 75 min. PAW exhibited high concentrations of long-lived reactive nitrogen species (RNSs), [...] Read more.
In this study, plasma-activated water (PAW) was generated using a large-volume (5 L) plasma reactor with a quasi-stationary, water-cathode glow-type discharge in atmospheric pressure air. Tap water was activated up to 75 min. PAW exhibited high concentrations of long-lived reactive nitrogen species (RNSs), reaching 8 mM, which is between 4 and 26 times higher than those reported in previous studies. The reactor reached an RNS synthesis efficiency of 61 nmol/J and an RNS production rate of 526 μmol/min, both among the highest reported. PAW was evaluated on tomato and bell pepper. Seedling emergence was determined in a nutrient-free substrate. To assess plant growth, seedlings were transplanted into pots filled with either nitrogen-free or nutrient-rich substrate. PAW-irrigation significantly promoted seedling emergence and leaf expansion, especially in tomato plants. The plant growth-stimulating effects of PAW were more pronounced in nitrogen-free substrate: fresh weight of tomato and bell pepper increased up to 13.1-fold and 2.6-fold, respectively. In contrast, the effect on the nutrient-rich substrate was negligible. Tomato plants grown in the nitrogen-free substrate and irrigated with 75-min PAW reached a dry weight comparable to those grown in nutrient-rich substrate. PAW irrigation did not induce oxidative stress, as confirmed by malondialdehyde (MDA) levels and antioxidant enzyme activity. Full article
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14 pages, 5994 KiB  
Article
The Effect of Ar and N2 Background Gas Pressure on H Isotope Detection and Separation by LIBS
by Indrek Jõgi, Jasper Ristkok and Peeter Paris
J. Nucl. Eng. 2024, 5(4), 531-544; https://doi.org/10.3390/jne5040033 - 22 Nov 2024
Cited by 1 | Viewed by 1167
Abstract
Laser-Induced Breakdown Spectroscopy (LIBS) is one candidate for analyzing the fuel retention in ITER plasma-facing components during maintenance breaks when the reactor is filled with near atmospheric pressure nitrogen or dry air. It has been shown that using argon flow during LIBS measurements [...] Read more.
Laser-Induced Breakdown Spectroscopy (LIBS) is one candidate for analyzing the fuel retention in ITER plasma-facing components during maintenance breaks when the reactor is filled with near atmospheric pressure nitrogen or dry air. It has been shown that using argon flow during LIBS measurements increases the LIBS signal at atmospheric pressure conditions and helps to distinguish the hydrogen isotopes. However, atmospheric pressure might be suboptimal for such LIBS measurements. The present study investigated the effect of argon or nitrogen gas at different pressures on the hydrogen Hα line emission intensity during the LIBS measurements. Laser pulses with an 8 ns width were used to ablate a small amount of a molybdenum (Mo) target with hydrogen impurity. The development of the formed plasma plume was investigated by time- and space-resolved emission spectra and photographs. Photographs showed that the plasma plume development was similar for both gases, while the total intensity of the plume was higher in argon. Space-resolved emission spectra also had stronger Hα line intensities in argon. Shorter delay times necessitated the use of lower pressures to have sufficiently narrow lines for the distinguishing of the hydrogen isotopes. At the same line widths, the line intensities were higher at lower gas pressures and in argon. Hα and Mo I line emissions were spatially separated, which suggests that the geometry of collection optics should be considered when using LIBS. Full article
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10 pages, 2078 KiB  
Article
Microwave-Assisted Oxidation of N2 into NOx over a La-Ce-Mn-O Perovskite Yielding Plasmas in a Quartz Flow Reactor at Atmospheric Pressure
by Frederic C. Meunier and Akim Kaddouri
Catalysts 2024, 14(9), 635; https://doi.org/10.3390/catal14090635 - 19 Sep 2024
Cited by 1 | Viewed by 1467
Abstract
N2 oxidation to NOx is a challenging reaction, and alternative routes to the industrial Ostwald process are of interest. A perovskite under flowing O2-N2 mixtures at atmospheric pressure in a quartz tube reactor was irradiated by microwaves (MW), [...] Read more.
N2 oxidation to NOx is a challenging reaction, and alternative routes to the industrial Ostwald process are of interest. A perovskite under flowing O2-N2 mixtures at atmospheric pressure in a quartz tube reactor was irradiated by microwaves (MW), leading to the formation of hot spots and plasmas within the catalyst bed. NOx concentrations up to 2.5 vol.% in one pass were obtained at 600 W. Using a lower MW power of 100 W led to a pulsed mode yielding lower NOx concentrations and no noticeable damage to the quartz reactor. The formation of plasma was strongly dependent on the perovskite bed packing. The perovskite acted primarily as a susceptor and likely also as a catalyst, although the proportion of heterogeneous and homogenous reactions could not be determined in the present study. The simple reactor layout allowing operation at atmospheric pressure is promising for the development of practical MW-assisted N2 fixation technologies. Full article
(This article belongs to the Section Catalysis for Sustainable Energy)
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30 pages, 8375 KiB  
Article
Fluid Modeling of a Non-Thermal Plasma with Dielectric Barrier Discharge and Argon as a Diluent Gas
by Cristina Mas-Peiro, Fèlix Llovell and Josep O. Pou
Processes 2024, 12(7), 1405; https://doi.org/10.3390/pr12071405 - 5 Jul 2024
Cited by 1 | Viewed by 2266
Abstract
Non-thermal plasma (NTP) conversion applications have become an emerging technology of increasing global interest due to their particular ability to perform at atmospheric pressure and ambient temperature. This study focuses on a specific case of a dielectric barrier discharge NTP reactor for carbon [...] Read more.
Non-thermal plasma (NTP) conversion applications have become an emerging technology of increasing global interest due to their particular ability to perform at atmospheric pressure and ambient temperature. This study focuses on a specific case of a dielectric barrier discharge NTP reactor for carbon dioxide conversion with the usage of argon as diluent gas. The plasma computations in COMSOL® Multiphysics are compared to experimental results and coupled with previous thermodynamic characterization of argon species and fluid dynamic calculations. The model is defined as a time-dependent study with a 2D-Geometry of pure argon, with both fluid flow and plasma phenomena. Firstly, the model showcases an accurate understanding of the plasma physics involved, in the form of electron density, excited argon, argon ions, and mean electron energy. It also allows a direct comparison of the velocity, vorticity, pressure, and dynamic viscosity results with fluid flow computations. Secondly, the impact of several variables is studied, notably the inlet volumetric rate, dielectric barrier thickness and material, and reactor length. Limitations in the plasma characterization can occur by not including packed material or all relevant species in experimental CO2 conversion and their respective reactions, which should be aimed at in future contributions. Full article
(This article belongs to the Special Issue Atmospheric Pressure Plasma Technologies and Applications)
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23 pages, 5623 KiB  
Review
Non-Linear Phenomena in Voltage and Frequency Converters Supplying Non-Thermal Plasma Reactors
by Grzegorz Karol Komarzyniec, Henryka Danuta Stryczewska and Oleksandr Boiko
Energies 2024, 17(12), 2846; https://doi.org/10.3390/en17122846 - 9 Jun 2024
Viewed by 1602
Abstract
Atmospheric pressure cold plasmas have recently been the subject of intense research and applications for solving problems in the fields of energy, environmental engineering, and biomedicine. Non-thermal atmospheric pressure plasma sources, with dielectric barrier discharges, plasma jets, and arc discharges, are non-linear power [...] Read more.
Atmospheric pressure cold plasmas have recently been the subject of intense research and applications for solving problems in the fields of energy, environmental engineering, and biomedicine. Non-thermal atmospheric pressure plasma sources, with dielectric barrier discharges, plasma jets, and arc discharges, are non-linear power loads. They require special power systems, which are usually designed separately for each type of plasma reactor, depending on the requirements of the plasma-chemical process, the power of the receiver, the type of process gas, the current, voltage and frequency requirements, and the efficiency of the power source. This paper presents non-linear phenomena accompanying plasma generation in the power supply plasma reactor system, such as harmonic generation, resonance, and ferroresonance of currents and voltages, and the switching of overvoltages and pulse generation. When properly applied, this can support the operation of the above-mentioned reactors by providing improved discharge ignition depending on the working gas, thus increasing the efficiency of the plasma process and improving the cooperation of the plasma-generation system with the power supply. Full article
(This article belongs to the Special Issue Energy, Electrical and Power Engineering 2024)
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16 pages, 1425 KiB  
Article
Adhesion Properties and Stability of Polar Polymers Treated by Air Atmospheric Pressure Plasma
by Roxana Ciobanu, Ilarion Mihăilă, Cătălin Borcia and Gabriela Borcia
Polymers 2024, 16(11), 1552; https://doi.org/10.3390/polym16111552 - 30 May 2024
Cited by 4 | Viewed by 1110
Abstract
This study continues the discussion on the surface modification of polymers using an atmospheric pressure plasma (APP) reactor in air. These results complement prior research focusing on nonpolar polymers. Polymers, such as polyethylene terephthalate, polyetheretherketone, and polymethyl methacrylate, containing structurally bonded oxygen are [...] Read more.
This study continues the discussion on the surface modification of polymers using an atmospheric pressure plasma (APP) reactor in air. These results complement prior research focusing on nonpolar polymers. Polymers, such as polyethylene terephthalate, polyetheretherketone, and polymethyl methacrylate, containing structurally bonded oxygen are studied, representing a range of properties such as oxygen content, crystalline/amorphous structure, polarity, functionality, and aliphatic/aromatic structure. APP induces superior wetting properties on the hydrophilic polymer surfaces with rapid and uniform modification within 0.5 s of exposure. The amorphous structures undergo additional modification for longer exposure. Moreover, the aliphatic chain structures require longer plasma exposure to reach surface modification equilibrium. The polar polymers reach a limit level of modification corresponding to a minimum water contact angle of about 50°. The surface polarity increases on average by a factor of approximately two. The equilibrium values of the adhesion work attained after post-processing recovery fall within a limited range of about 100–120 mJ/m2. The enhancement of surface functionality through the creation of oxidized groups primarily depends on the initial oxygen content and reaches a limit of about 40 at.% oxygen. The surface properties of the treated polar surfaces exhibit good stability, comparable to that of the previously tested nonpolar polymers. Full article
(This article belongs to the Special Issue Plasma Processing of Polymers, 2nd Edition)
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17 pages, 4706 KiB  
Article
Improvement of Electrical Conductivity of In Situ Iodine-Doped Polypyrrole Film Using Atmospheric Pressure Plasma Reactor with Capillary Electrodes
by Eun Young Jung, Salman Khalil, Hyojun Jang, Habeeb Olaitan Suleiman, Jae Young Kim, Bhum Jae Shin, Heung-Sik Tae and Choon-Sang Park
Nanomaterials 2024, 14(5), 468; https://doi.org/10.3390/nano14050468 - 4 Mar 2024
Cited by 3 | Viewed by 2038
Abstract
To improve the electrical conductivity of polypyrrole (PPy) nanostructure film through in situ iodine (I2) doping, this study proposes an atmospheric pressure plasma reactor (APPR) where heated I2 dopant vapor is fed through capillary electrodes that serve as electrodes for [...] Read more.
To improve the electrical conductivity of polypyrrole (PPy) nanostructure film through in situ iodine (I2) doping, this study proposes an atmospheric pressure plasma reactor (APPR) where heated I2 dopant vapor is fed through capillary electrodes that serve as electrodes for discharge ignition. A large amount of the heated I2 vapor introduced into the reactor separately from a monomer gas can be effectively activated by an intense plasma via capillary electrodes. In particular, intensive plasma is obtained by properly adjusting the bluff body position in the APPR. Based on the ICCD and OES results, the I2 vapor injected through the capillary nozzle electrode is observed to form I2 charge species. The formed I2 species could directly participate in growing in situ I2-doped PPy films. Thus, in situ I2-doped PPy nanostructure films grown using the proposed APPR exhibit higher thicknesses of 15.3 μm and good electrical conductivities, compared to the corresponding non-doped films. Full article
(This article belongs to the Special Issue Synthesis of Nanostructures in Gas-Discharge Plasma)
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17 pages, 4759 KiB  
Article
Effects of Dielectric Barrier on Water Activation and Phosphorus Compound Digestion in Gas–Liquid Discharges
by Ye Rin Lee, Do Yeob Kim, Jae Young Kim, Da Hye Lee, Gyu Tae Bae, Hyojun Jang, Joo Young Park, Sunghoon Jung, Eun Young Jung, Choon-Sang Park, Hyung-Kun Lee and Heung-Sik Tae
Nanomaterials 2024, 14(1), 40; https://doi.org/10.3390/nano14010040 - 22 Dec 2023
Cited by 1 | Viewed by 1632
Abstract
To generate a stable and effective air–liquid discharge in an open atmosphere, we investigated the effect of the dielectric barrier on the discharge between the pin electrode and liquid surface in an atmospheric-pressure plasma reactor. The atmospheric-pressure plasma reactor used in this study [...] Read more.
To generate a stable and effective air–liquid discharge in an open atmosphere, we investigated the effect of the dielectric barrier on the discharge between the pin electrode and liquid surface in an atmospheric-pressure plasma reactor. The atmospheric-pressure plasma reactor used in this study was based on a pin–plate discharge structure, and a metal wire was used as a pin-type power electrode. A plate-type ground electrode was placed above and below the vessel to compare the pin–liquid discharge and pin–liquid barrier discharge (PLBD). The results indicated that the PLBD configuration utilizing the bottom of the vessel as a dielectric barrier outperformed the pin–liquid setup in terms of the discharge stability and that the concentration of reactive species was different in the two plasma modes. PLBD can be used as a digestion technique for determining the phosphorus concentration in natural water sources. The method for decomposing phosphorus compounds by employing PLBD exhibited excellent decomposition performance, similar to the performance of thermochemical digestion—an established conventional method for phosphorus detection in water. The PLBD structure can replace the conventional chemical-agent-based digestion method for determining the total dissolved phosphorus concentration using the ascorbic acid reduction method. Full article
(This article belongs to the Special Issue Synthesis of Nanostructures in Gas-Discharge Plasma)
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18 pages, 5201 KiB  
Article
Pulsed Dielectric Barrier Discharges for Gas-Phase Composition Control: A Simulation Model
by Ruggero Barni, Prince Alex and Claudia Riccardi
Plasma 2023, 6(4), 735-752; https://doi.org/10.3390/plasma6040050 - 12 Dec 2023
Cited by 4 | Viewed by 2785
Abstract
We present results obtained from the numerical simulation of the gas-phase chemical kinetics in atmospheric pressure air non-equilibrium plasmas. In particular, we addressed the effect of the pulsed operation mode of a planar dielectric barrier discharge. As conjectured, the large difference in the [...] Read more.
We present results obtained from the numerical simulation of the gas-phase chemical kinetics in atmospheric pressure air non-equilibrium plasmas. In particular, we addressed the effect of the pulsed operation mode of a planar dielectric barrier discharge. As conjectured, the large difference in the time scales involved in the fast dissociation of molecules in plasmas and their subsequent reactions to produce stable chemical species makes the presence of a continuously repeated plasma production stage unnecessary and a waste of electrical power and efficiency. The results on NOx remediation, ozone production, water vapor and ammonia dissociation are discussed. A few comparisons with experimental findings in a dielectric barrier discharge reactor already used for applications are also briefly addressed. Our results clearly indicate a pattern for the optimization of the discharge using a carefully designed repetition rate and duty cycle. Full article
(This article belongs to the Special Issue Dielectric Barrier Discharges 2023)
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19 pages, 6625 KiB  
Article
On the Effect of Non-Thermal Atmospheric Pressure Plasma Treatment on the Properties of PET Film
by Irena Maliszewska, Małgorzata Gazińska, Maciej Łojkowski, Emilia Choińska, Daria Nowinski, Tomasz Czapka and Wojciech Święszkowski
Polymers 2023, 15(21), 4289; https://doi.org/10.3390/polym15214289 - 31 Oct 2023
Cited by 9 | Viewed by 3295
Abstract
The aim of the work was to investigate the effect of non-thermal plasma treatment of an ultra-thin polyethylene terephthalate (PET) film on changes in its physicochemical properties and biodegradability. Plasma treatment using a dielectric barrier discharge plasma reactor was carried out in air [...] Read more.
The aim of the work was to investigate the effect of non-thermal plasma treatment of an ultra-thin polyethylene terephthalate (PET) film on changes in its physicochemical properties and biodegradability. Plasma treatment using a dielectric barrier discharge plasma reactor was carried out in air at room temperature and atmospheric pressure twice for 5 and 15 min, respectively. It has been shown that pre-treatment of the PET surface with non-thermal atmospheric plasma leads to changes in the physicochemical properties of this polymer. After plasma modification, the films showed a more developed surface compared to the control samples, which may be related to the surface etching and oxidation processes. After a 5-min plasma exposure, PET films were characterized by the highest wettability, i.e., the contact angle decreased by more than twice compared to the untreated samples. The differential scanning calorimetry analysis revealed the influence of plasma pretreatment on crystallinity content and the melt crystallization behavior of PET after soil degradation. The main novelty of the work is the fact that the combined action of two factors (i.e., physical and biological) led to a reduction in the content of the crystalline phase in the tested polymeric material. Full article
(This article belongs to the Collection Polymers and Polymer Composites: Structure-Property Relationship)
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15 pages, 4025 KiB  
Article
Treatment of Mixture Pollutants with Combined Plasma Photocatalysis in Continuous Tubular Reactors with Atmospheric-Pressure Environment: Understanding Synergetic Effect Sources
by Lotfi Khezami and Aymen Amin Assadi
Materials 2023, 16(21), 6857; https://doi.org/10.3390/ma16216857 - 25 Oct 2023
Cited by 7 | Viewed by 1410
Abstract
This study investigates the pilot-scale combination of nonthermal plasma and photocatalysis for removing Toluene and dimethyl sulfur (DMDS), examining the influence of plasma energy and initial pollutant concentration on the performance and by-product formation in both pure compounds and mixtures. The results indicate [...] Read more.
This study investigates the pilot-scale combination of nonthermal plasma and photocatalysis for removing Toluene and dimethyl sulfur (DMDS), examining the influence of plasma energy and initial pollutant concentration on the performance and by-product formation in both pure compounds and mixtures. The results indicate a consistent 15% synergy effect, improving Toluene conversion rates compared to single systems. Ozone reduction and enhanced CO2 selectivity were observed when combining plasma and photocatalysis. This process effectively treats pollutant mixtures, even those containing sulfur compounds. Furthermore, tests confirm nonthermal plasma’s in-situ regeneration of the photocatalytic surface, providing a constant synergy effect. Full article
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16 pages, 8715 KiB  
Article
The Cell Adhesion and Proliferation Enhancement Impact of Low-Temperature Atmospheric Pressure Plasma-Polymerized Heptylamine on the Surface of Ti6Al4V Alloy
by Di Le, Jie Pan and Haixia Xing
Materials 2023, 16(19), 6450; https://doi.org/10.3390/ma16196450 - 28 Sep 2023
Cited by 1 | Viewed by 1662
Abstract
To chemically functionalize the Ti6Al4V alloy surface, a custom-made low-temperature atmospheric pressure plasma reactor device was used to polymerize heptylamine on it. The effect of different deposition times, an important process parameter, was also investigated. For each deposition time group, the surface morphology [...] Read more.
To chemically functionalize the Ti6Al4V alloy surface, a custom-made low-temperature atmospheric pressure plasma reactor device was used to polymerize heptylamine on it. The effect of different deposition times, an important process parameter, was also investigated. For each deposition time group, the surface morphology was observed via scanning electron microscopy (SEM). The surface chemical content was analyzed via X-ray photoelectron spectroscopy, and surface hydrophilicity was measured via water contact angle. The adhesion of bone marrow stromal cells (BMSCs) on the modified Ti6Al4V alloy surfaces was also observed via SEM. A quantitative evaluation of cell proliferation was performed via the Cell Counting Kit-8 assay. The results revealed that amino groups were introduced on the Ti6Al4V alloy surface via plasma-polymerized heptylamine (PPHA). The percentages of NH2/C for various deposition times (0 s, 30 s, 45 s, 60 s, 90 s, and 120 s) were 3.39%, 5.14%, 6.71%, 6.72%, 7.31%, and 7.65%. A 30 s, 45 s, and 60 s deposition time could significantly increase surface hydrophilicity with a mean water contact angle of 62.1 ± 1.6°, 65.7 ± 1.1°, and 88.2 ± 1.4°, respectively. Meanwhile, a 60 s, 90 s, and 120 s deposition time promoted BMSCs cell adhesion and proliferation. However, this promotion effect differed non-significantly among the three groups. In conclusion, the introduction of amino groups on the Ti6Al4V alloy surface exhibited surface modification and enhancement of cell adhesion and proliferation, which was partially associated with deposition time. Full article
(This article belongs to the Section Metals and Alloys)
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109 pages, 17939 KiB  
Review
Hydrogen, Ammonia and Symbiotic/Smart Fertilizer Production Using Renewable Feedstock and CO2 Utilization through Catalytic Processes and Nonthermal Plasma with Novel Catalysts and In Situ Reactive Separation: A Roadmap for Sustainable and Innovation-Based Technology
by Galip Akay
Catalysts 2023, 13(9), 1287; https://doi.org/10.3390/catal13091287 - 8 Sep 2023
Cited by 14 | Viewed by 6556
Abstract
This multi-disciplinary paper aims to provide a roadmap for the development of an integrated, process-intensified technology for the production of H2, NH3 and NH3-based symbiotic/smart fertilizers (referred to as target products) from renewable feedstock with CO2 sequestration [...] Read more.
This multi-disciplinary paper aims to provide a roadmap for the development of an integrated, process-intensified technology for the production of H2, NH3 and NH3-based symbiotic/smart fertilizers (referred to as target products) from renewable feedstock with CO2 sequestration and utilization while addressing environmental issues relating to the emerging Food, Energy and Water shortages as a result of global warming. The paper also discloses several novel processes, reactors and catalysts. In addition to the process intensification character of the processes used and reactors designed in this study, they also deliver novel or superior products so as to lower both capital and processing costs. The critical elements of the proposed technology in the sustainable production of the target products are examined under three-sections: (1) Materials: They include natural or synthetic porous water absorbents for NH3 sequestration and symbiotic and smart fertilizers (S-fertilizers), synthesis of plasma interactive supported catalysts including supported piezoelectric catalysts, supported high-entropy catalysts, plasma generating-chemical looping and natural catalysts and catalysts based on quantum effects in plasma. Their performance in NH3 synthesis and CO2 conversion to CO as well as the direct conversion of syngas to NH3 and NH3—fertilizers are evaluated, and their mechanisms investigated. The plasma-generating chemical-looping catalysts (Catalysts, 2020, 10, 152; and 2016, 6, 80) were further modified to obtain a highly active piezoelectric catalyst with high levels of chemical and morphological heterogeneity. In particular, the mechanism of structure formation in the catalysts BaTi1−rMrO3−x−y{#}xNz and M3O4−x−y{#}xNz/Si = X was studied. Here, z = 2y/3, {#} represents an oxygen vacancy and M is a transition metal catalyst. (2) Intensified processes: They include, multi-oxidant (air, oxygen, CO2 and water) fueled catalytic biomass/waste gasification for the generation of hydrogen-enriched syngas (H2, CO, CO2, CH4, N2); plasma enhanced syngas cleaning with ca. 99% tar removal; direct syngas-to-NH3 based fertilizer conversion using catalytic plasma with CO2 sequestration and microwave energized packed bed flow reactors with in situ reactive separation; CO2 conversion to CO with BaTiO3−x{#}x or biochar to achieve in situ O2 sequestration leading to higher CO2 conversion, biochar upgrading for agricultural applications; NH3 sequestration with CO2 and urea synthesis. (3) Reactors: Several patented process-intensified novel reactors were described and utilized. They are all based on the Multi-Reaction Zone Reactor (M-RZR) concept and include, a multi-oxidant gasifier, syngas cleaning reactor, NH3 and fertilizer production reactors with in situ NH3 sequestration with mineral acids or CO2. The approach adopted for the design of the critical reactors is to use the critical materials (including natural catalysts and soil additives) in order to enhance intensified H2 and NH3 production. Ultimately, they become an essential part of the S-fertilizer system, providing efficient fertilizer use and enhanced crop yield, especially under water and nutrient stress. These critical processes and reactors are based on a process intensification philosophy where critical materials are utilized in the acceleration of the reactions including NH3 production and carbon dioxide reduction. When compared with the current NH3 production technology (Haber–Bosch process), the proposed technology achieves higher ammonia conversion at much lower temperatures and atmospheric pressure while eliminating the costly NH3 separation process through in situ reactive separation, which results in the production of S-fertilizers or H2 or urea precursor (ammonium carbamate). As such, the cost of NH3-based S-fertilizers can become competitive with small-scale distributed production platforms compared with the Haber–Bosch fertilizers. Full article
(This article belongs to the Special Issue Application of Catalysts in CO2 Capture, Production and Utilization)
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