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Keywords = UHPC–NC composite slab

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21 pages, 9680 KB  
Article
Flexural Performance of an Innovative Girder-to-Pier Joint for Composite Bridges with Integral Piers: Full-Scale Test
by Wei Xie, Binju Zhang, Litao Yu, Qingtian Su and Fawas O. Matanmi
Materials 2025, 18(5), 1157; https://doi.org/10.3390/ma18051157 - 5 Mar 2025
Cited by 1 | Viewed by 791
Abstract
To reduce the maintenance requirements during the service life of highway bridges and enhance the cracking resistance of concrete slabs in the hogging moment zone of continuous composite girders, this paper proposes an innovative girder-to-pier joint for composite bridges with integral piers. Compared [...] Read more.
To reduce the maintenance requirements during the service life of highway bridges and enhance the cracking resistance of concrete slabs in the hogging moment zone of continuous composite girders, this paper proposes an innovative girder-to-pier joint for composite bridges with integral piers. Compared to the existing ones, this new joint has structural differences. The middle part of the embedded web is hollowed out to facilitate the construction, and the upper and bottom flanges of the steel girder within this joint are widened. Moreover, cast-in-place ultra-high-performance concrete (UHPC) is applied instead of normal concrete (NC) only on the top surface of the pier. A full-scale test was carried out for this new joint to evaluate the load–displacement relationship, load–strain relationship, crack initiation, and crack propagation. Compared with the numerical simulation results of the reference engineering, the test results demonstrated that the proposed joint exhibited excellent flexural performance and cracking resistance. This paper also proposes a calculation method for the elastic flexural capacity of the girder-to-pier joint incorporating the tensile strength of UHPC, and the calculated result was in good agreement with the experimental result. Full article
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31 pages, 12348 KB  
Article
Research on the Bending Load-Bearing Capacity of UHPC-NC Prefabricated Hollow Composite Slabs in Cross-Section
by Ruochen Wang, Tianyu Shi, Yanzhu Zhu and Kun Wang
Buildings 2025, 15(4), 519; https://doi.org/10.3390/buildings15040519 - 8 Feb 2025
Cited by 1 | Viewed by 1140
Abstract
This study aims to investigate the bending load-bearing capacity of precast hollow composite slabs composed of ultra-high-performance concrete (UHPC) and Normal Concrete (NC). Through finite element numerical analysis and verification, this study analyzes various key factors influencing the performance of the composite slab, [...] Read more.
This study aims to investigate the bending load-bearing capacity of precast hollow composite slabs composed of ultra-high-performance concrete (UHPC) and Normal Concrete (NC). Through finite element numerical analysis and verification, this study analyzes various key factors influencing the performance of the composite slab, including the wall thickness of the square steel tube, the diameter of transverse reinforcing bars, the thickness of the precast bottom slab, and the strength grade of the concrete. The results indicate that the use of UHPC significantly enhances the bending performance of the composite slab. As the wall thickness of the square steel tube and the strength of UHPC increase, both the yield load and ultimate load capacity of the composite slab show considerable improvement. By conducting an in-depth analysis, this study identifies different stages of the composite slab during the loading process, including the cracking stage, yielding stage, and ultimate stage, thereby providing important foundations for optimizing structural design. Furthermore, a set of bending load-bearing capacity calculation formulas applicable to UHPC-NC precast hollow composite slabs is proposed, offering practical tools and theoretical support for engineering design and analysis. The innovation of this study lies not only in providing a profound understanding of the application of composite materials in architectural design but also in offering feasible solutions to the energy efficiency and safety challenges faced by the construction industry in the future. This research demonstrates the tremendous potential of ultra-high-performance concrete and its combinations in modern architecture, contributing to the sustainable development of construction technology. Full article
(This article belongs to the Section Building Structures)
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17 pages, 5005 KB  
Article
Study on Flexural Capacity of UHPC-NC Composite Slab with Reinforced Truss in the Normal Section
by Xin Wang, Ruochen Wang, Zhiyu Zhu and Kun Wang
Buildings 2024, 14(12), 3732; https://doi.org/10.3390/buildings14123732 - 23 Nov 2024
Cited by 2 | Viewed by 1407
Abstract
Ultra-high-performance concrete (UHPC) exhibits significantly higher tensile strength compared to normal concrete (NC). In this paper, the application of UHPC to the precast base plate of composite slabs was proposed, leading to the development of a reinforced truss UHPC-NC composite slab. This approach [...] Read more.
Ultra-high-performance concrete (UHPC) exhibits significantly higher tensile strength compared to normal concrete (NC). In this paper, the application of UHPC to the precast base plate of composite slabs was proposed, leading to the development of a reinforced truss UHPC-NC composite slab. This approach effectively enhanced the crack resistance of the slab. A finite element model (FEM) for the reinforced truss UHPC-NC composite slab was developed based on the ABAQUS (2016) platform, using appropriate material constitutive relationships for UHPC, NC, and steel reinforcement. The validity of the model was verified through comparison with relevant test results. Subsequently, the effects of parameters such as the cross-sectional area of the upper and lower truss chords, the reinforcement ratio of the precast base plate, the strength grade of the UHPC base plate, and the thickness of the UHPC base plate on the flexural capacity of the UHPC-NC composite slab were investigated. Finally, the equations for calculating the flexural capacity of the UHPC-NC composite slab were proposed. It was found that increasing the cross-sectional area of the lower truss chord improved the flexural capacity and stiffness of such slabs to some extent, though ductility was slightly reduced. On the other hand, increasing the upper chord cross-sectional area had limited impact on the flexural performance. Increasing the reinforcement ratio of the longitudinal reinforcement in the precast base plate significantly enhanced the load-bearing capacity and stiffness but similarly reduced ductility. As the UHPC grade of the precast base plate increased, the cracking load, yield load, and ultimate load of the slab also increased. However, when the UHPC grade exceeded C120, the improvement in flexural capacity became less significant. With an increase in thickness of the precast UHPC base plate, cracking, yield, and ultimate loads also rose, but ductility decreased. When the thickness of UHPC exceeded 60 mm, the increase in flexural capacity became modest. The proposed equations for calculating the flexural capacity of the reinforced truss UHPC-NC composite slab in the normal section agreed well with simulation results, providing theoretical and numerical support for the design and analysis of UHPC-NC composite slabs. Full article
(This article belongs to the Section Building Structures)
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21 pages, 8059 KB  
Article
Study on the Flexural Performance of Ultrahigh-Performance Concrete–Normal Concrete Composite Slabs
by Zizhou Sun, Xianjing Li and Chao Liu
Materials 2024, 17(18), 4675; https://doi.org/10.3390/ma17184675 - 23 Sep 2024
Cited by 3 | Viewed by 1357
Abstract
In recent years, there have been an increasing number of examples of using ultrahigh-performance concrete (UHPC) as a pavement layer to form an ultrahigh-performance concrete–normal concrete (UHPC–NC) composite structure to improve the bearing capacity of bridges. In order to study the flexural performance [...] Read more.
In recent years, there have been an increasing number of examples of using ultrahigh-performance concrete (UHPC) as a pavement layer to form an ultrahigh-performance concrete–normal concrete (UHPC–NC) composite structure to improve the bearing capacity of bridges. In order to study the flexural performance of this kind of structure, this research studied the flexural performance of UHPC–NC composite slabs, with UHPC in the compression zone, using experiments, numerical simulation, and theoretical analysis. The results showed the following. Firstly, after the UHPC–NC interface had been chiseled, there was no obvious slip between the two materials during the test, and the composite plate was always subjected to synergistic stress. Secondly, the composite slabs in the compression zone of the UHPC were all subjected to bending failure, and the cooperative working performance of each part under the bending load was good, indicating that the composite slab had a unique failure mode and a high bearing capacity. Thirdly, increasing the thickness of the UHPC significantly improved the flexural capacity of the composite plate, and the maximum increase was about 15%. Increasing the reinforcement ratio of the tensile steel rebars also had an increasing effect, with a maximum increase of about 181%. Finally, the proposed formula for calculating the flexural capacity of composite slabs with UHPC in the compression zone could accurately predict the bearing capacity of said slabs. The calculated results were in good agreement with the experimental values, and the error was small. Full article
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18 pages, 8881 KB  
Article
Analysis of Structural Parameters of Steel–NC–UHPC Composite Beams
by Dawei Zhang, Xiaogang Ma, Huijie Shen, Songsong Guo and Chao Liu
Materials 2023, 16(16), 5586; https://doi.org/10.3390/ma16165586 - 11 Aug 2023
Cited by 5 | Viewed by 1782
Abstract
The cracking of the negative moment area of steel–normal concrete (NC) composite bridges is common owning to the low tensile strength of concrete. In order to solve the problem, Ultra High Performance Concrete (UHPC) is used to enhance the tensile performance of the [...] Read more.
The cracking of the negative moment area of steel–normal concrete (NC) composite bridges is common owning to the low tensile strength of concrete. In order to solve the problem, Ultra High Performance Concrete (UHPC) is used to enhance the tensile performance of the negative moment area. This paper conducted interface experiments to study the bonding behaviour of the UHPC–NC interface. The design parametric analysis of steel–NC–UHPC composite bridges was carried out based on the interface experimental results. Firstly, slant shear tests and flexural shear tests were carried out to study the rationality of the interface handling methods. Then, the finite element model was used to analyze the state of every component in the composite beams based on experimental results, such as the stress of UHPC, concrete and steel plate. Finally, the calculation results of finite analysis were compared and summarized. It is concluded that (1) the chiseling interface can meet the utilization requirements of physical bridges. The average shear stress and flexural tensile strength of the chiseling interface are 10.29 MPa and 1.93 MPa, respectively. In the failure state, a slight interface damage occurs for specimens with a chiseling interface. (2) The influence on overall performance is different for changes in different design parameters. The thickness of concrete has a significant influence on the stress distribution of composite slabs. (3) Reliable interface simulation is conducted in the finite element models based on interface test results. The stress variation patterns are reflected in the change of design parameters. Full article
(This article belongs to the Special Issue Ultra High Performance Concrete (UHPC): Current and Future Research)
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28 pages, 6298 KB  
Article
Experimental Investigation of Hybrid Beams Utilizing Ultra-High Performance Concrete (UHPC) as Tension Reinforcement
by Ibrahim Y. Hakeem, Muhammad Kalimur Rahman and Fadi Althoey
Materials 2022, 15(16), 5619; https://doi.org/10.3390/ma15165619 - 16 Aug 2022
Cited by 20 | Viewed by 3172
Abstract
Ultra-high performance concrete (UHPC) is a new generation concrete with extremely high tensile and compressive strength, high durability, and ductility. UHPC offers tremendous opportunities for use in new thin and slender structural concrete elements and repair of existing concrete structures and has an [...] Read more.
Ultra-high performance concrete (UHPC) is a new generation concrete with extremely high tensile and compressive strength, high durability, and ductility. UHPC offers tremendous opportunities for use in new thin and slender structural concrete elements and repair of existing concrete structures and has an excellent potential to replace conventional steel reinforcement in normal concrete (NC) members. This paper investigated the potential application of a hybrid NC-UHPC beam using a thin UHPC layer on the tension face to cater to tensile stresses, eliminating the need for passive steel reinforcement. Four-point flexural load tests were performed on 24 composite beams with a thin UHPC layer overlaid with NC. The parameters considered include the thickness of the UHPC layer, depth, and span of the beam. A linear behavior categorizes the flexural behavior of the hybrid NC-UHPC beam up to the ultimate load, after which the hybrid beam shows a non-brittle failure, and softening ensues associated with cracking, increased deflection, and loss of load resisting capacity. The unfinished top surface of the UHPC layer and the overlying NC developed a full composite action without any slip. It was found that a two-day self-curing of the UHPC layer was found to be essential for the development of a strong bond between the layers. The random dispersion and orientation of steel fibers in the UHPC can lead to a decreased tensile response for larger hybrid NC-UHPC beams. The experimental results validate the potential of hybrid NC-UHPC beams as an attractive, structurally feasible, and alternative sound form of construction in terms of their high flexural strength and corrosion-free service life. The proposed unreinforced hybrid system could be used in the construction of precast beams and slabs for residential as well as industrial buildings. Further research, including full-scale load testing of the hybrid beam, is needed prior to practical applications. Full article
(This article belongs to the Section Construction and Building Materials)
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