Search Results (12)

The composition of TBFS is complex. It is categorized into low (W_(TiO2) < 5%), medium (5% < W_(TiO2) < 20%), and high-titanium slag (W_(TiO2) > 20%) based on Ti content. The titanium in the slag is underutilized, causing it to accumulate and contribute to environmental pollution. Current methods for extracting titanium from TBFS include acid leaching, alkali fusion roasting, high-temperature carbonation–low-temperature chlorination, electrochemical molten salt electrolysis, and selective enrichment. However, these methods still face challenges such as environmental impact, high costs, low Ti recovery, and low Ti grade. This paper summarizes the mechanisms and characteristics of the above methods. Future research should focus on integrating pyrometallurgy with beneficiation processes, followed by further purification of titanium-rich phases through hydrometallurgy. Additionally, combining this with novel separation technologies (such as microwave and superconducting magnetic separation) will optimize the dissociation of titanium-bearing phases after enrichment. Full article

The double-stator superconducting brushless machine (DS-SCBM) combines high torque density and excellent static sealing characteristics, as well as advantages in reliability and cost-effectiveness. To ensure the long-term stability of the superconducting magnet and Dewar (SCMD) system, this study evaluates the pressure-bearing capacity and heat leakage from the support frame, selecting appropriate materials and dimensions. Furthermore, a model of the thermal and mechanical fields for the SCMD system is developed using finite element analysis which assesses the impact of various reinforcement structures on the mechanical and thermal properties of the superconducting (SC) magnet. Based on this analysis, the dimensions of the reinforcement structures, Dewars, and vacuum interlayer are optimized. Subsequently, efforts are made to manufacture the designed system and its performance is tested. Full article

Bulk high-temperature superconductors (HTSs) such as REBa₂Cu₃O_7−x (REBCO, RE = Y, Gd) are commonly used in rotationally symmetric superconducting magnetic bearings. However, such bulks have several disadvantages such as brittleness, limited availability and high costs due to the time-consuming and energy-intensive fabrication process. Alternatively, tape stacks of HTS-coated conductors might be used for these devices promising an improved bearing efficiency due to a simplification of manufacturing processes for the required shapes, higher mechanical strength, improved thermal performance, higher availability and therefore potentially reduced costs. Hence, tape stacks with a base area of (12 × 12) mm² and a height of up to 12 mm were prepared and compared to commercial bulks of the same size. The trapped field measurements at 77 K showed slightly higher values for the tape stacks if compared to bulks with the same size. Afterwards, the maximum levitation forces in zero field (ZFC) and field cooling (FC) modes were measured while approaching a permanent magnet, which allows the stiffness in the vertical and lateral directions to be determined. Similar levitation forces were measured in the vertical direction for bulk samples and tape stacks in ZFC and FC modes, whereas the lateral forces were almost zero for stacks with the REBCO films parallel to the magnet. A 90° rotation of the tape stacks with respect to the magnet results in the opposite behavior, i.e., a high lateral but negligible vertical stiffness. This anisotropy originates from the arrangement of decoupled superconducting layers in the tape stacks. Therefore, a combination of stacks with vertical and lateral alignment is required for stable levitation in a bearing. Full article

The intensive development of hydrogen technologies has made very promising applications of one of the cheapest and easily produced bulk MgB₂-based superconductors. These materials are capable of operating effectively at liquid hydrogen temperatures (around 20 K) and are used as elements in various devices, such as magnets, magnetic bearings, fault current limiters, electrical motors, and generators. These applications require mechanically and chemically stable materials with high superconducting characteristics. This review considers the results of superconducting and structural property studies of MgB₂-based bulk materials prepared under different pressure–temperature conditions using different promising methods: hot pressing (30 MPa), spark plasma sintering (16–96 MPa), and high quasi-hydrostatic pressures (2 GPa). Much attention has been paid to the study of the correlation between the manufacturing pressure–temperature conditions and superconducting characteristics. The influence of the amount and distribution of oxygen impurity and an excess of boron on superconducting characteristics is analyzed. The dependence of superconducting characteristics on the various additions and changes in material structure caused by these additions are discussed. It is shown that different production conditions and additions improve the superconducting MgB₂ bulk properties for various ranges of temperature and magnetic fields, and the optimal technology may be selected according to the application requirements. We briefly discuss the possible applications of MgB₂ superconductors in devices, such as fault current limiters and electric machines. Full article

This paper analyzes the viability of different solutions to passively augment the axial stiffness of a horizontal axis radial levitation passive magnetic bearing (PMB) with a previously studied topology. The zero-field cooling (ZFC) of high-temperature superconductor (HTS) bulks promotes higher magnetic impulsion and levitation forces and lower electromagnetic losses than those with field-cooling (FC) but, on the other hand, the guiding stability is much lower than those with FC. Because of stability reasons, FC was adopted in most superconducting maglev systems. The trend of this research group has been to develop a horizontal axis HTS ZFC radial levitation PMB presenting notable levitation forces with reduced electromagnetic losses, defined by a topology that creates guiding stability. Previous work has shown that optimizing the bearing geometry to maximize magnetic guidance forces might not be enough to guarantee the axial stiffness required for many applications. First, the extent to which guidance forces are augmented by increasing the number of HTS bulks in the stator is evaluated. Then, the axial stiffness augmentation by passively adding two limiting permanent magnet (PM) rings is evaluated. The results show that the axial stiffness is highly augmented by adding limiting PM rings with no significant additional investment. This change enables the use of the studied ZFC superconducting PMB in high-precision axial stability applications, such as precision gyroscopes, horizontal axis propellers, and turbines. Full article

A maglev train is a new type of high-speed railway transportation. A high-temperature superconducting (HTS) maglev system is one of the typical representatives in the field of maglev trains. In order to research the levitation characteristics of an HTS maglev train, the force characteristics and operation performance of the train were researched. However, at present, there is still no research that simulates the real load situation of a running maglev train while analyzing the suspension frame. Regarding this issue, in this paper, the suspension frame is simulated and analyzed to simulate the real load situation of a maglev train. The results show that the suspension frame of an HTS maglev train can bear corresponding loads under different working conditions, and its strength and stiffness meet the requirements of use, safety, and reliability. Random irregularity in the permanent magnet track of an HTS maglev train route is inevitable, which will make the suspension frame produce a vibration response under different running speeds of the train. Vibration of the suspension frame of the train is inevitable. For the electromagnetic levitation (EMS) train, researchers considered monitoring the train status. However, at present, there is no suspension frame condition monitoring device for an HTS maglev train. In addition, the levitation height of the suspension frame affects the suspension performance and traction performance of the vehicle, and the vibration of the suspension frame during running affects the dynamic performance and safety of the suspension frame and the vehicle. Regarding the issue above, through a suspension frame monitoring system, the lateral and vertical vibration acceleration and levitation height of the suspension frame are monitored at different train speeds. The maximum value of vibration acceleration and the fluctuation range of levitation height are within the safe range. It is verified that the simulation analysis of the suspension frame of an HTS maglev train is correct, the suspension frame is safe, and the train can run safely. Full article

In this paper, a new superconducting flywheel energy storage system is proposed, whose concept is different from other systems. The superconducting flywheel energy storage system is composed of a radial-type superconducting magnetic bearing (SMB), an induction motor, and some positioning actuators. The SMB is composed of a superconducting stator and a flywheel rotor. The flywheel rotor is suspended by the superconducting stator, whose one end is fixed to a stable and heavy base. Free-run experiments in the case of the unfixed stator are performed. The natural rotation decay curve, displacement at the upper position of the rotor and displacement at a lower position of the rotor are measured. Moreover, free-run experiments in the case of the fixed stator are performed, and the same dynamic characteristics of the unfixed stator are measured. Especially, impulse responses for the rotor in the case of an unfixed stator are very different from those in the case of a fixed stator. The experimental results discuss some important characteristics of the superconducting flywheel energy storage system, whose rotor is suspended by the superconducting stator. Full article

In this study, we developed a superconducting magnetic bearing using a permanent repulsive magnet. A repulsive magnetic levitation system with a permanent magnet can generate a strong levitation force in the absence of a power supply. However, it is unstable, except in the direction of repulsion. In contrast, superconducting magnetic bearings can generate a restoring force in all directions by utilizing the magnetic flux pinning property of the superconductors. Therefore, we constructed a superconducting magnetic bearing (SMB), which is stable along all axes without control, and has a strong axial levitation force, by combining a repulsive-type magnetic levitation system and a superconducting magnetic levitation system. We also reduced the amount of HTS used for the SMB and proposed an efficient method of using HTS. Furthermore, a driving test of the flywheel incorporating the SMB was conducted to verify the characteristics of the SMB. The experiment confirmed that the flywheel could overcome the resonance and drive the flywheel. In the drive experiment, the flywheel was driven up to 10,000 rpm. Full article

Friction and heat generated in conventional bearings impose a limit on maximum design speed in electrical machines. Superconducting bearings offer the potential for low loss, simplified, and passively stable bearings that can overcome the speed limit and operate at high loads. Although such bearings are contactless and seem to be loss free, AC loss mainly caused by magnetic field inhomogeneity gradually slows down the rotating body. This loss, whose mechanism has not been fully explored, is measured through spin-down tests where the rotational speed of the spinning rotor is measured as a function of time. However, there are some challenges in performing a reliable spin-down test. In this paper, we discuss these challenges as well as the engineering of an experimental test rig that enables us to spin-up, release, and recapture the levitated permanent magnet. We also discuss the specifications of the driving mechanism including the self-aligning coupling, which accommodates permanent magnets of different sizes. Initial test results at 6600 rpm are discussed and further technical improvements to the test rig suggested. This rig will be used as a key tool to explore the AC loss mechanism and inform the design of bearings for high-speed superconducting machines. Full article

The synthesis of FePt nanocrystals is typically performed in an organic solvent at rather high temperatures, demanding the addition of the in situ stabilizers oleic acid and oleylamine to produce monomodal particles with well-defined morphologies. Replacing frequently-used solvents with organic media bearing functional moieties, the use of the stabilizers can be completely circumvented. In addition, various morphologies and sizes of the nanocrystals can be achieved by the choice of organic solvent. The kinetics of particle growth and the change in the magnetic behavior of the superparamagnetic FePt nanocrystals during the synthesis with a set of different solvents, as well as the resulting morphologies and stoichiometries of the nanoparticles were determined by powder X-ray diffraction (PXRD), small-angle X-ray scattering (SAXS), transmission electron microscopy (TEM), inductively coupled plasma optical emission spectroscopy (ICP-OES)/mass spectrometry (ICP-MS), and superconducting quantum interference device (SQUID) measurements. Furthermore, annealing of the as-prepared FePt nanoparticles led to the ordered L1₀ phase and, thus, to hard magnetic materials with varying saturation magnetizations and magnetic coercivities. Full article

Harmonic drives are profusely used in aerospace mainly because of their compactness and large reduction ratio. However, their use in cryogenic environments is still a challenge. Lubrication and fatigue are non-trivial issues under these conditions. The objective of the Magnetic-Superconductor Cryogenic Non-contact Harmonic Drive (MAGDRIVE) project, funded by the EU Space FP7, is to design, build, and test a new concept of MAGDRIVE. Non-contact interactions among magnets, soft magnetic materials, and superconductors are efficiently used to provide a high reduction ratio gear that smoothly and naturally operates at cryogenic environments. The limiting elements of conventional harmonic drives (teeth, flexspline, and ball bearings) are substituted by contactless mechanical components (magnetic gear and superconducting magnetic bearings). The absence of contact between moving parts prevents wear, lubricants are no longer required, and the operational lifetime is greatly increased. This is the first mechanical reducer in mechanical engineering history without any contact between moving parts. In this paper, the test results of a −1:20 inverse reduction ratio MAGDRIVE prototype are reported. In these tests, successful operation at 40 K and 10⁻³ Pa was demonstrated for more than 1.5 million input cycles. A maximum torque of 3 N·m and an efficiency of 80% were demonstrated. The maximum tested input speed was 3000 rpm, six times the previous existing record for harmonic drives at cryogenic temperatures. Full article

Contactless mechanical components are mechanical sets for conversion of torque/speed, whose gears and moving parts do not touch each other, but rather they provide movement with magnets and magnetic materials that exert force from a certain distance. Magneto-mechanical transmission devices have several advantages over conventional mechanisms: no friction between rotatory elements (no power losses or heat generation by friction so increase of efficiency), no lubrication is needed (oil-free mechanisms and no lubrication auxiliary systems), reduced maintenance (no lubricant so no need of oil replacements), wider operational temperature ranges (no lubricant evaporation or freezing), overload protection (if overload occurs magnet simply slides but no teeth brake), through-wall connection (decoupling of thermal and electrical paths and environmental isolation), larger operative speeds (more efficient operative conditions), ultralow noise and vibrations (no contact no noise generation). All these advantages permit us to foresee in the long term several common industrial applications in which including contactless technology would mean a significant breakthrough for their performance. In this work, we present three configurations of contactless mechanical passive components: magnetic gears, magnetic torque limiters and superconducting magnetic bearings. We summarize the main characteristic and range of applications for each type; we show experimental results of the most recent developments showing their performance. Full article