Search Results (12)

As a green and low-carbon road material, warm-mix rubber asphalt (WMRA) has received extensive attention from scholars for its road performance. In the in-depth study of its properties, the fatigue characteristics of WMRA are particularly critical. However, in current studies on asphalt fatigue performance, its self-healing ability is often underestimated or neglected. Furthermore, the simplified viscoelastic continuum damage theory (S-VECD), with its accuracy, speed, and convenience, provides a powerful tool for analyzing asphalt fatigue performance. Therefore, to analyze the fatigue and self-healing performances of WMRA in practical applications, four sample materials were selected in this study: virgin asphalt mastic (VAM), rubber asphalt mastic (RAM), Sasobit rubber asphalt mastic (SRAM), and Evotherm rubber asphalt mastic (ERAM). Subsequently, the samples were subjected to a comprehensive experimental design with frequency sweep tests, linear amplitude sweep tests, and multiple intermittent loading time sweep tests under different aging conditions. The fatigue and self-healing performances of different aging degrees and different types of WMRA were evaluated based on the S-VECD theory. The results show that aging reduces the fatigue and self-healing performances of asphalt mastic to a certain extent, and at a 7% strain, the fatigue life of SRAM after long-term aging is only 30.7% of the life of the unaged sample. The greater the aging degree, the more pronounced the effect. Under different aging levels, the warm-mix agent can significantly improve the fatigue and self-healing performances of rubber asphalt mastic. After undergoing ten fatigue intermittent loading tests, the recovery rate of the complex shear modulus for the long-term aged VAM was 0.65, which is lower than that of SRAM under the same conditions, and the warm mix can further extend the fatigue life of rubber asphalt by improving the self-healing properties of the asphalt. The role of Sasobit in enhancing the fatigue and self-healing performances of rubber asphalt mastic is more significant. This study can provide a theoretical basis for the promotion and application of WMRA pavements and contribute to the sustainable development of road construction. Full article

With the rapid global expansion of road networks, the asphalt industry faces several environmental challenges, such as material shortages, environmental concerns, escalating material costs, demand for eco-friendly materials, and the implementation of “Net Zero” policies. Given these challenges and recognizing the need to explore new solutions, this research evaluated asphalt binder samples incorporating Warm Mix Asphalt (WMA) and Reclaimed Asphalt Pavement (RAP), or WMA-RAP. The assessment focused on analyzing the physical, rheological, and permanent deformation characteristics of WMA-RAP samples containing 20%, 35%, and 50% recycled pavement. The study utilized a chemical surfactant-type WMA additive, Evotherm^® P25. The findings showed that the WMA-RAP combination resulted in increased stiffness ranging from 247% to 380% and a reduced phase angle of 16% to 26% with an increasing RAP content from 20% to 50% at T_ref 20 °C and 10 Hz. Furthermore, the penetration decreased from 20% to 47%, and the softening point increased from 7% to 17%. An improvement of 2 PGHs was observed by adding 35% and 50% RAP. Additionally, WMA samples containing up to 50% RAP presented more elevated permanent deformation resistance, supporting traffic levels of 64V or 70H. WMA-RAP binders allow mixture production at lower temperatures—an amount of 30 °C less—conserving energy and decreasing the need for new aggregate materials by incorporating recycled materials, thus minimizing the environmental impact. Full article

In order to address the issues of high viscosity and excessive fume exhaust associated with high-viscosity modified asphalt (HVMA), the objective of this study was to develop an eco-friendly HVMA by incorporating fume suppressants and viscosity-retarding agents (VRAs). To begin with, desulfurization rubber powder (DRP) was utilized as a modifier, and fume suppressants, including activated carbon, a chemical reaction fume suppressant, and a composite fume suppressant combining activated carbon and chemical reaction fume suppressant were added to the HVMA separately. The fume suppression effect and odor level were observed to determine the optimal fume suppressant composition for this study. Based on these observations, an area integration method was proposed, utilizing rotational viscosity testing and temperature sweeping experiments, evaluating the viscosity-retarding effect and mixing temperature when different amounts of Sasobit VRA, Evotherm3G VRA, and a composite VRA of Sasobit and Evotherm3G were added to the HVMA. This approach aimed to identify the eco-friendly HVMA with the most effective fume suppression and viscosity-retarding abilities. Furthermore, the morphology and rheological properties of the eco-friendly HVMA were examined through fluorescence microscopy, zero shear viscosity test, multiple stress creep recovery analysis, liner amplitude sweep test, and frequency sweep test. The results demonstrated that the HVMA formulation consisting of 15% DRP and 1% composite fume suppressant exhibited a satisfactory fume suppression effect and odor level. Based on this, the HVMA formulation containing 0.6% Evotherm3G and 3% Sasobit VRAs displayed the best viscosity-retarding effect while reducing the mixing temperature. Moreover, when compared to common HVMA, the eco-friendly HVMA exhibited excellent high-temperature resistance, successfully accomplishing the dual objectives of ecological friendliness and superior performance. Full article

Conventional bitumen pavement is no longer suitable for handling increasing loads and weather variations, which cause road deterioration, Thus, the modification of bitumen has been suggested to counter this issue. This study provides a detailed assessment of various additives for modifying natural rubber-modified bitumen used in road construction. This work will focus on the use of additives with cup lump natural rubber (CLNR), which has recently started to gain attention among researchers, especially in rubber-producing countries such as Malaysia, Thailand and Indonesia. Furthermore, this paper aims to briefly review how the addition of additives or modifiers helps elevate the performance of bitumen by highlighting the significant properties of modified bitumen after the addition of modifiers. Moreover, the amount and method of application of each additive are discussed further to obtain the optimum value for future implementation. On the basis of past studies, this paper will review the utilisation of several types of additives, including polyphosphoric acid, Evotherm, mangosteen powder, trimethyl-quinoline and sulphur, and the application of xylene and toluene to ensure the homogeneity of the rubberised bitumen. Numerous studies were conducted to verify the performance of various types and compositions of additives, particularly in terms of physical and rheological properties. In general, additives enhance the properties of conventional bitumen. Future research should investigate CLNR because studies on its utilisation are limited. Full article

The rheological properties of warm-mix recycled asphalt binders are critical to enhancing design quality and interpreting the performance mechanisms of the corresponding mixtures. This study investigated the rheological behavior of warm-mix recycled asphalt binders with high percentages of RAP binder. The effects of two warm-mix additives [wax-based Sasobit (S) and surfactant-based Evotherm-M1 (E)], a rejuvenating aging [ZGSB (Z)], four RAP binder contents (0%, 30%, 50% and 70%), and three aging states (unaged, short-term aged and long-term aged) were evaluated in detail using the dynamic shear rheometer (DSR), bending beam rheometer (BBR) and Brookfield rotational viscometer tests as well as conventional performance tests over the whole range of temperatures. The results showed that the rejuvenating agent Z effectively alleviated the aging effect of the RAP binder; however, it could hardly eliminate entirely this negative impact, especially at higher RAP binder contents. The addition of S remarkably lowered the apparent viscosity of the warm-mix recycled binders by up to 35.0%, whereas E had little influence on the binder viscosity due to its surfactant nature. Besides, S performed much better in improving rutting resistance (with the increase of up to 411.3% in |G*|/sinδ) than E, while E exhibited superior fatigue performance (with the reduction of up to 42.3% in |G*|·sinδ) to that of S. In terms of the thermal cracking resistance, E had very slight influence and S even yielded an adverse impact (with the increase of up to 70.2% in S_a and the decrease of up to 34.1% in m-value). Further, S broadened the ranges of pavement service temperatures by about 12 °C, whereas E almost did not change the PG grades of the binders. Finally, regarding the characteristics of viscoelastic master curves, S considerably improved the dynamic modulus and lowered the phase angle of the binders over a wide range of frequencies and temperatures but led to the failure of the time-temperature superposition principle due to its thermorheologically complex nature. Nevertheless, in this regard, the effect of E was found very mild. Full article

Recently, bitumen pavements have been widely used for road paving. Various scholars have used modified bitumen in road paving to improve pavement performance, thus increasing the service life. In this study, Sasobit, XT-W3, and Evotherm were selected as warm-mix modified bitumen and various investigations including conventional performance, Brookfield rotational viscosity, dynamic shear rheology, Marshall stability, high-temperature rutting, water stability, low-temperature beam bending, fatigue, and compaction performance tests of modified bitumen mixtures were conducted to evaluate the pavement performance of modified bitumen and its mixtures. The effect of different warm-mix modifiers on high-temperature performance, temperature sensitivity, low-temperature performance, and water stability were compared and analyzed. The results indicated that incorporating Sasobit, XT-W3, and Evotherm modifiers enhanced the compressive properties, high-temperature rutting resistance, water stability, and fatigue resistance of the bitumen mixtures, whereas the Evotherm modifier reduced the deformation resistance of the bitumen mixtures. XT-W3 and Evotherm modifiers can effectively improve low-temperature cracking resistance, but Sasobit modifiers have a negative impact. Full article

Today, an important part of paved surfaces in the world uses asphalt mixtures. This practice increases the use of aggregates and fossil fuels, the availability of which is limited. Most of the studies referring to asphalt mixtures reported and compared the mechanical performances without detailing the environmental impacts of the different technologies proposed. The objective of this study was to present and compare through a life cycle assessment using a “cradle-to-gate” approach of different types of asphalt mixtures designed for the same performance, hot mix asphalt (HMA) as a control sample, and warm mix asphalt (WMA) using natural zeolite, Evotherm^® and reclaimed asphalt material (RAP) in different proportions. The analysis was performed using SimaPro 9 software, using the ReCiPe method version 1.11. For the comparison of the environmental impacts, 1 ton of asphalt mixture was used as a functional unit. The most relevant results show that the use of natural zeolite or Evotherm^® helps to reduce environmental impacts. In the global warming impact category, the decrease between the standard HMA and a mix with RAP and natural zeolite was 8%, while in the fossil fuel depletion, the decrease was 13%. Full article

Crumb rubber (CR) is one of the materials most widely used in the road infrastructure industry due to its mechanical and environmental benefits as an asphalt binder modifier. Nonetheless, CR decreases the workability of mixes by increasing the viscosity of the binder, leading to an increase in the production temperatures of asphalt mixes. However, warm mix technologies can reduce the temperature demand associated with these processes. The preceding explains the growing interest in producing rubberised asphalt binders incorporating warm mix asphalt (WMA) additives. In this research, the mechanical and rheological properties of a 60/70 penetration grade asphalt binder modified with CR (at a dosage of 15, 18 and 21% by the wet process) and WMA chemical additives (Evotherm M1 and Iterlow T) were investigated. Laboratory tests included penetration, softening point, rotational viscosity, frequency sweep through dynamic shear rheometer (DSR), and multiple stress creep recovery (MSCR) tests. The results indicate that CR increases the stiffness of the asphalt binder, which is reflected in a lower penetration grade and improved softening point. It also improves its rutting resistance but decreases fatigue performance. Furthermore, it has been shown that under the conditions studied, the higher the CR content, the more elevated the degree of stiffness and performance of the asphalt binder. On the other hand, WMA technology decreases asphalt stiffness and performance at high temperatures. Full article

Surfactants are frequently used to improve the engineering performances of foamed bitumen. Additionally, the foaming process can also perform a significant influence on the foam characteristics and rheological properties of foamed bitumen. However, rare research investigates the synergistic effect of both surfactant and foaming process on the engineering properties of foamed bitumen. To fill the gap, this research investigated the synergistic effect of surfactant and foaming process on the foaming characteristics and rheological properties of foamed bitumen. Based on the experimental results, the synergistic effect shows a significant effect on improving the half-life of foamed bitumen, which reached up to 69 s when 6% foaming Evotherm-DAT content was used. In addition, the foaming temperature also has a significant effect on the foaming characteristics. This study shows that the best foaming conditions can be achieved when the foaming temperature and Evotherm-DAT content are 170 °C and 8%, respectively. Based on the study of synergistic effect, the engineering performances of surfactant foamed bitumen were further characterized in this research, for instance, the enhancement in high-temperature performance and fatigue resistance, and the improvement in workability. Generally, the results of this study have greatly promoted the application of surfactant foam bitumen in the engineering practice. Full article

The asphalt industry’s incentive to reduce greenhouse gas emissions has increased since the 1990s due to growing concerns on environmental issues such as global warming and carbon footprint. This has stimulated the introduction of Warm Mix Asphalt (WMA) and its technologies which serve the purpose of reducing greenhouse gas emissions by reducing the mixing and compaction temperatures of asphalt mix. WMA gained popularity due to the environmental benefit it offers without compromising the properties, performance and quality of the asphalt mix. WMA is produced at significantly lower temperatures (slightly above 100 °C) and thus results in less energy consumption, fewer emissions, reduced ageing, lower mixing and compaction temperatures, cool weather paving and better workability of the mix. The latter of these benefits is attributed to the incorporation of additives into WMA. These additives can also confer even better performance of WMA in comparison to conventional Hot Mix Asphalt (HMA) methods. Even though there are recommended dosages of several WMA additives, there is no general standardized mixture design procedure and this makes it challenging to characterize the mechanism(s) of action of these additives in the warm mix. The effects of the addition of additives into WMA are known to a reasonable extent but not so much is known about the underlying interactions and phenomena which bring about the mechanism(s) by which these additives confer beneficial features into the warm mix. Additives in a certain way are being used to bridge the gap and minimize or even nullify the effect of the mixing temperature deficit involved in WMA processes while improving the general properties of the mix. This review presents WMA technologies such as wax, chemical additives and foaming processes and the mechanisms by which they function to confer desired characteristics and improve the durability of the mix. Hybrid techniques are also briefly mentioned in this paper in addition to a detailed description of the specific modes of action of popular WMA technologies such as Sasobit, Evotherm and Advera. This paper highlights the environmental and technical advantages of WMA over the conventional HMA methods and also comprehensively analyzes the mechanism(s) of action of additives in conferring desirable characteristics on WMA, which ultimately improves its durability. Full article

To explore the effect of ultraviolet (UV) aging on the adhesion properties of warm mix asphalt (WMA), WMA binders were prepared by adding Evotherm M1 and Sasobit into base asphalt. The base asphalt and two WMA binders were aged using a self-made UV aging box after a rolling thin-film oven test (RTFOT). As a comparison, pressure aging vessel (PAV) tests were performed for asphalt binders after RTFOT. The contact angles between the WMA binder and distilled water, glycerol, and formamide, before and after UV aging, were measured using the sessile drop method. On the basis of the surface free energy (SFE) theory, the SFE and its components, cohesion work, adhesion work, peeling work, and compatibility rate, before and after the UV aging of WMA, were obtained. The results show that the contact angle between WMA and water gradually increases with the degree of UV aging, which indicates that the aging increases the hydrophobicity of asphalt. After the RTFOT aging, UV aging at different times, and PAV aging, the SFE and its component, as well as cohesion work for all asphalt binders were reduced. The attenuation was severe after UV aging, followed by PAV aging and RTFOT aging. With the extension of UV aging time, the adhesion work, hot mix asphalt, and limestone aggregate compatibility rate gradually reduced, the peeling work increased, and the overall adhesion performance became poor. Under the aging effect of RTFOT and PAV, the Evotherm M1 WMA had the strongest anti-peeling ability, better compatibility, and the best adhesion. When the UV aging time of Sasobit WMA reached 100 h, the adhesion performance increased. Full article

In order to solve the serious environmental problems caused by the rapid increase in the number of waste tires and unproper storage of waste tires, modifying the asphalt mix for roadway pavement by adding rubber crumb from recycled waste tires is one of the highly effective approach to solve the problem and can achieve the sustainable use of rubber resources. The application of warm-mix crumb rubber-modified asphalt (CRMA) overcomes some issues of the hot-mix CRMA, such as high temperature and high energy consumption. However, there is a lack of estimation methodology for the energy conservation and emission reduction during the production process of warm-mix CRMA. This study develops the estimation models for the evaluation of energy conservation and emissions reduction during different production stages of waste rubber powder, asphalt, CRMA, hot-mix CRMA, and warm-mix CRMA. A list for gas emissions during the mixing and paving process of CRMA mixtures was established through the simulated mixing measurement and paving site measurement. The results show that for each metric ton of CRMA mixture produced, warm mixing can reduce energy consumption by 18~36% and decrease gas emissions during different stages by 15~87% compared to hot mixing. The Evotherm warm-mix CRMA mixture with DAT as warm mix agent (Ev-DAT warm-mix CRMA mixture) is more energy-efficient by saving approximately 108.56 MJ of energy and reducing gas emissions during mixing and paving by at least 32% and 73%, respectively. This model can improves the technical standard of warm-mix CRMA and the energy conservation assessment. Full article