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Keywords = BBW system

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30 pages, 11506 KB  
Review
Research Progress and Future Prospects of Brake-by-Wire Technology for New Energy Vehicles
by Zhengrong Chen, Ruochen Wang, Renkai Ding, Bin Liu, Wei Liu, Dong Sun and Zhongyang Guo
Energies 2025, 18(11), 2702; https://doi.org/10.3390/en18112702 - 23 May 2025
Cited by 3 | Viewed by 3933
Abstract
The energy crisis and environmental pollution have driven the rapid development of new energy vehicles (NEVs). As a core technology for integrating electrification and intelligence in NEVs, the brake-by-wire (BBW) system has become a research hotspot due to its excellent braking energy recovery [...] Read more.
The energy crisis and environmental pollution have driven the rapid development of new energy vehicles (NEVs). As a core technology for integrating electrification and intelligence in NEVs, the brake-by-wire (BBW) system has become a research hotspot due to its excellent braking energy recovery efficiency and precise active safety control performance. This paper provides a comprehensive review of the research progress in BBW technology for NEVs and provides a forward-looking perspective on its future development. First, the types and structures of the BBW system are introduced, and the development history and representative products are systematically reviewed. Next, this paper focuses on key technologies, such as the design and modeling methods of the BBW system, braking force optimization and distribution strategies, precise actuator control, multi-system coordination, driver operation perception, intelligent decision-making, personalized control, and fault diagnosis and fault-tolerant control. Finally, the main challenges faced in the research of BBW technology for NEVs are analyzed, and future development directions are proposed, providing insights for the optimization designs and industrial application of the BBW system in the future. Full article
(This article belongs to the Section E: Electric Vehicles)
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28 pages, 2607 KB  
Review
Review of Brake-by-Wire Technology for Low-Speed and Autonomous Vehicles
by Qiang Ji, Lizhe Zheng, Yueqi Bi and Hui Pang
World Electr. Veh. J. 2024, 15(12), 581; https://doi.org/10.3390/wevj15120581 - 17 Dec 2024
Cited by 4 | Viewed by 7786
Abstract
With advancements in autonomous driving and intelligent transportation, the need for responsive, stable braking systems in low-speed vehicles (LSVs) has risen, especially in complex conditions where traditional systems fall short. Brake-by-Wire (BBW) systems, known for their efficiency, energy savings, and safety, are becoming [...] Read more.
With advancements in autonomous driving and intelligent transportation, the need for responsive, stable braking systems in low-speed vehicles (LSVs) has risen, especially in complex conditions where traditional systems fall short. Brake-by-Wire (BBW) systems, known for their efficiency, energy savings, and safety, are becoming increasingly popular. This paper provides a systematic review of BBW technology for low-speed vehicles (LSV-BBW), aiming to offer valuable insights for researchers, engineers, and decision-makers in related fields. This comprehensive review covers the application of BBW and its associated technologies in LSVs. First, the current state of research on BBW systems is assessed, both domestically and internationally. Next, the fundamental principles and components of LSV-BBW technology are detailed. Following this, the control strategies of the LSV-BBW system are elaborated, with a clear definition of its performance metrics and identification of the key technologies involved. By analyzing the current trends in LSV-BBW technology development, this paper highlights cutting-edge advancements in the field. Finally, the significance and application prospects of LSV-BBW technology in promoting the intelligent, safe, and efficient development of LSVs are emphasized. Full article
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18 pages, 5550 KB  
Article
Variable Universe Fuzzy–Proportional-Integral-Differential-Based Braking Force Control of Electro-Mechanical Brakes for Mine Underground Electric Trackless Rubber-Tired Vehicles
by Jian Li and Yuqiang Jiang
Sensors 2024, 24(9), 2739; https://doi.org/10.3390/s24092739 - 25 Apr 2024
Cited by 7 | Viewed by 1950
Abstract
Currently, the main solution for braking systems for underground electric trackless rubber-tired vehicles (UETRVs) is traditional hydraulic braking systems, which have the disadvantages of hydraulic pressure crawling, the risk of oil leakage and a high maintenance cost. An electro-mechanical-braking (EMB) system, as a [...] Read more.
Currently, the main solution for braking systems for underground electric trackless rubber-tired vehicles (UETRVs) is traditional hydraulic braking systems, which have the disadvantages of hydraulic pressure crawling, the risk of oil leakage and a high maintenance cost. An electro-mechanical-braking (EMB) system, as a type of novel brake-by-wire (BBW) system, can eliminate the above shortcomings and play a significant role in enhancing the intelligence level of the braking system in order to meet the motion control requirements of unmanned UETRVs. Among these requirements, the accurate control of clamping force is a key technology in controlling performance and the practical implementation of EMB systems. In order to achieve an adaptive clamping force control performance of an EMB system, an optimized fuzzy proportional-integral-differential (PID) controller is proposed, where the improved fuzzy algorithm is utilized to adaptively adjust the gain parameters of classic PID. In order to compensate for the deficiency of single-close-loop control and adjusting the brake gap automatically, a cascaded three-closed-loop control architecture with force/position switch technology is established, where a contact point detection method utilizing motor rotor angle displacement is proposed via experiments. The results of the simulation and experiments indicate that the clamping force response of the proposed multi-close-loop Variable Universe Fuzzy–PID (VUF-PID) controller is faster than the multi-closed-loop Fuzzy–PID and cascaded three-close-loop PID controllers. In addition, the chattering of braking force can be suppressed by 17%. This EMB system may rapidly and automatically finish the operation of the overall braking process, including gap elimination, clamping force tracking and gap recovery, which can obviously enhance the precision of the longitudinal motion control of UETRVs. It can thus serve as a BBW actuator of mine autonomous driving electric vehicles, especially in the stage of braking control. Full article
(This article belongs to the Section Sensors and Robotics)
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20 pages, 3265 KB  
Review
A Review of Automobile Brake-by-Wire Control Technology
by Xuehui Hua, Jinbin Zeng, Haoxin Li, Jingkai Huang, Maolin Luo, Xiaoming Feng, Huiyuan Xiong and Weibin Wu
Processes 2023, 11(4), 994; https://doi.org/10.3390/pr11040994 - 24 Mar 2023
Cited by 31 | Viewed by 14903
Abstract
Brake-by-wire (BBW) technology is crucial in driverless cars. The BBW technology, which has a faster reaction time and greater stability, can improve passenger safety in driverless cars. BBW technology refers to the removal of some complicated mechanical and hydraulic components from the traditional [...] Read more.
Brake-by-wire (BBW) technology is crucial in driverless cars. The BBW technology, which has a faster reaction time and greater stability, can improve passenger safety in driverless cars. BBW technology refers to the removal of some complicated mechanical and hydraulic components from the traditional braking system in favor of using wires to transmit braking signals, which improves braking performance. Firstly, this paper summarized BBW’s development history as well as its structure, classification, and operating principles. Subsequently, various control strategies of the BBW system were analyzed, and the development trend and research status of the motor brake-control strategy and wheel-cylinder pressure-control strategy in the braking force-distribution strategy were analyzed respectively, and the brake fault-tolerance technology and regenerative-braking technology were also analyzed and summarized. Finally, this paper summarized the various technologies of BBW, taking the electromechanical brake (EMB) in the braking system as an example to discuss the current challenges and the way forward. Full article
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22 pages, 5643 KB  
Article
Impacts of Semiochemical Traps Designed for Bruchus rufimanus Boheman 1833 (Coleoptera: Chrysomelidae) on Nontarget Beneficial Entomofauna in Field Bean Crops
by Arnaud Segers, Grégoire Noël, Louise Delanglez, Rudy Caparros Megido and Frédéric Francis
Insects 2023, 14(2), 153; https://doi.org/10.3390/insects14020153 - 2 Feb 2023
Cited by 6 | Viewed by 4532
Abstract
Broad bean weevils (BBWs–Coleoptera: Chrysomelidae) are serious pests of field bean seeds that hamper the promotion of this crop in the diversification of European cropping systems. Recent research has identified different semiochemical lures and trap devices for the development of semiochemical-based control strategies [...] Read more.
Broad bean weevils (BBWs–Coleoptera: Chrysomelidae) are serious pests of field bean seeds that hamper the promotion of this crop in the diversification of European cropping systems. Recent research has identified different semiochemical lures and trap devices for the development of semiochemical-based control strategies of BBWs. In this study, two field trials were carried out in order to provide necessary information supporting the implementation of sustainable field use of semiochemical traps against BBWs. More particularly, three principal objectives were followed including (i) the identification of the most efficient traps for BBWs capture and the influence of trapping modality on BBWs sex-ratio, (ii) the assessment of eventual collateral effects on crop benefits including aphidophagous and pollinator insects such as Apidae, Syrphidae and Coccinellidae, (iii) the assessment of the crop developmental stage influence on the capture by semiochemical traps. Three different semiochemical lures were tested in combination with two trapping devices across two field trials in early and late flowering field bean crops. The crop phenology and climate parameters were integrated into the analyses to interpret the spatiotemporal evolution of the captured insect populations. A total of 1380 BBWs and 1424 beneficials were captured. White pan traps combined with floral kairomones were the most efficient traps for the capture of BBWs. We demonstrated that the crop phenology (c.f., the flowering stage) exerted strong competition on the attractiveness of semiochemical traps. Community analysis revealed that only one species of BBWs was captured in field bean crops (i.e., Bruchus rufimanus), and no trend was highlighted concerning the sex ratios according to the trapping devices. The beneficial insect community included 67 different species belonging to bees, hoverflies and ladybeetles. Semiochemical traps manifested a strong impact on beneficial insect communities that included some species under extinction threats and need to be further adapted to minimize such collateral effects. Based on these results, recommendations are provided for the implementation of the most sustainable BBWs control method that minimizes the impact on the recruitment of beneficial insects, which is an important ecosystem service for faba bean crops. Full article
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15 pages, 2575 KB  
Article
Brake Pressure Estimation of the Integrated Braking System Considering Vehicle Dynamics
by Haichao Liu, Lingtao Wei, Hongqi Liu, Jinjun Wu and Liang Li
Actuators 2022, 11(11), 329; https://doi.org/10.3390/act11110329 - 10 Nov 2022
Cited by 3 | Viewed by 4705
Abstract
The integrated braking control system (IBC) has become one of the most popular brake-by-wire (BBW) solutions due to its compactness and versatility. Accurate monitoring of wheel cylinder pressure in real time is the basis for brake pressure control, and pressure estimation is a [...] Read more.
The integrated braking control system (IBC) has become one of the most popular brake-by-wire (BBW) solutions due to its compactness and versatility. Accurate monitoring of wheel cylinder pressure in real time is the basis for brake pressure control, and pressure estimation is a low-cost and reliable method. However, the IBC is an electromechanical hydraulic coupling system that has significant nonlinear behaviors; moreover, vehicle dynamics also have a critical impact on the accuracy of pressure estimation. To solve this problem, this paper proposes a novel adaptive extended Kalman filter (EKF) approach that combines a hydraulic model and a single-wheel model. This novel strategy has better estimation than the hydraulic model when the pressure is accurately estimated by the single-wheel model, while when the single-wheel model is not accurate, the EKF degrades to the hydraulic model. Finally, vehicle experimental data under high- and low-mu braking are collected. The pressure estimation error of the EKF is within 0.4 MPa in the low-mu road and 2 MPa in the high-mu road. It is proven that the proposed pressure estimation strategy is highly effective. Full article
(This article belongs to the Section Actuators for Surface Vehicles)
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17 pages, 25549 KB  
Review
Review of Brake-by-Wire System and Control Technology
by Dexiang Li, Cao Tan, Wenqing Ge, Jin Cui, Chaofan Gu and Xuwen Chi
Actuators 2022, 11(3), 80; https://doi.org/10.3390/act11030080 - 4 Mar 2022
Cited by 36 | Viewed by 12953
Abstract
In accordance with the developing trend of “safety, comfort and low-carbon” technology, the market for intelligent X-by-wire chassis is huge. A new requirement of the X-by-wire system, including the response, accuracy, energy consumption and fault-tolerance, is put forward. Based on the analysis of [...] Read more.
In accordance with the developing trend of “safety, comfort and low-carbon” technology, the market for intelligent X-by-wire chassis is huge. A new requirement of the X-by-wire system, including the response, accuracy, energy consumption and fault-tolerance, is put forward. Based on the analysis of the structure and design flow of the brake-by-wire (BBW) system, this paper analyzes the research status and development trend of the control methods of braking force, coordination control strategies and fault-tolerant control of the BBW system. The application possibilities of direct-driving technology in the BBW system are analyzed. At present, the key points of research focus on considering the influence of the multi-field coupling effect in the design, observing and compensating various nonlinear factors, and having a higher requirement for fault-tolerant control. Finally, an intelligent direct-driving BBW system is proposed as a research direction, which takes high efficiency and energy saving as a foothold and aims at breakthroughs in dynamic response, control accuracy and fault-tolerant abilities. Full article
(This article belongs to the Special Issue Intelligent Control of Actuator Systems)
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18 pages, 7874 KB  
Article
Lumped-Parameters Thermal Network of PM Synchronous Machines for Automotive Brake-by-Wire Systems
by Federica Graffeo, Silvio Vaschetto, Alessio Miotto, Fabio Carbone, Alberto Tenconi and Andrea Cavagnino
Energies 2021, 14(18), 5652; https://doi.org/10.3390/en14185652 - 8 Sep 2021
Cited by 14 | Viewed by 3512
Abstract
Thermal analysis represents a key factor in electrical machine design due to the impact of temperature increase on insulation lifetime. In this context, there has been a wide investigation on thermal modeling, particularly for machines used in harsh working conditions. In this perspective, [...] Read more.
Thermal analysis represents a key factor in electrical machine design due to the impact of temperature increase on insulation lifetime. In this context, there has been a wide investigation on thermal modeling, particularly for machines used in harsh working conditions. In this perspective, brake-by-wire (BBW) systems represent one of the most challenging applications for electrical machines used for automotive smart actuators. Indeed, electro-actuated braking systems are required to repeatedly operate the electric machine in high overload conditions in order to limit the actuator response time, as well as to enhance gravimetric and volumetric specific performance indexes. Moreover, BBW systems often impose unconventional supply conditions to the electric machine, consisting of dc currents in three-phase windings to keep the rotor fixed during the braking intervals. However, a dc supply leads to uneven temperature distributions in the machine, and simplified thermal models may not accurately represent the temperature variations for the different machine parts. Considering such unconventional supply conditions, this paper initially investigates the applicability of a conventional lumped-parameters thermal network (LPTN) based on symmetry assumptions for the heat paths and suitable for surface-mounted PM synchronous machines used in BBW systems. An extensive test campaign consisting of pulses and load cycle tests representative of the real machine operations was conducted on a prototype equipped with several temperature sensors. The comparison between measurements and predicted average temperatures, together with insights on the unbalanced heat distribution under the dc supply obtained by means of finite element analyses (FEA), paved the way for the proposal of a phase-split LPTN with optimized parameters. The paper also includes a critical analysis of the optimized parameters, proposing a simplified, phase-split lumped-parameters thermal model suitable to predict the temperature variations in the different machine parts for PM synchronous electric machines used in BBW systems. Full article
(This article belongs to the Special Issue Thermal Management in Electrical Machines)
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17 pages, 4732 KB  
Article
Integrated Braking Control for Electric Vehicles with In-Wheel Propulsion and Fully Decoupled Brake-by-Wire System
by Marius Heydrich, Vincenzo Ricciardi, Valentin Ivanov, Matteo Mazzoni, Alessandro Rossi, Jože Buh and Klaus Augsburg
Vehicles 2021, 3(2), 145-161; https://doi.org/10.3390/vehicles3020009 - 25 Mar 2021
Cited by 36 | Viewed by 11049
Abstract
This paper introduces a case study on the potential of new mechatronic chassis systems for battery electric vehicles, in this case a brake-by-wire (BBW) system and in-wheel propulsion on the rear axle combined with an integrated chassis control providing common safety features like [...] Read more.
This paper introduces a case study on the potential of new mechatronic chassis systems for battery electric vehicles, in this case a brake-by-wire (BBW) system and in-wheel propulsion on the rear axle combined with an integrated chassis control providing common safety features like anti-lock braking system (ABS), and enhanced functionalities, like torque blending. The presented controller was intended to also show the potential of continuous control strategies with regard to active safety, vehicle stability and driving comfort. Therefore, an integral sliding mode (ISM) and proportional integral (PI) control were used for wheel slip control (WSC) and benchmarked against each other and against classical used rule-based approach. The controller was realized in MatLab/Simulink and tested under real-time conditions in IPG CarMaker simulation environment for experimentally validated models of the target vehicle and its systems. The controller also contains robust observers for estimation of non-measurable vehicle states and parameters e.g., vehicle mass or road grade, which can have a significant influence on control performance and vehicle safety. Full article
(This article belongs to the Special Issue Dynamics and Control of Automated Vehicles)
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24 pages, 2841 KB  
Review
Review on the Development, Control Method and Application Prospect of Brake-by-Wire Actuator
by Xiaoxiang Gong, Weiguo Ge, Juan Yan, Yiwei Zhang and Xiangyu Gongye
Actuators 2020, 9(1), 15; https://doi.org/10.3390/act9010015 - 5 Mar 2020
Cited by 84 | Viewed by 14740
Abstract
This paper reviews and summarizes the development, key technologies, and application of brake-by-wire (BBW) actuators. BBW is the technology orientation of future vehicle brake system. The main feature of BBW is to replace some of the mechanical and hydraulic components of traditional brake [...] Read more.
This paper reviews and summarizes the development, key technologies, and application of brake-by-wire (BBW) actuators. BBW is the technology orientation of future vehicle brake system. The main feature of BBW is to replace some of the mechanical and hydraulic components of traditional brake system with electronic control components, and use cables and wires to transmit energy and signals. BBW actuators have outstanding advantages, such as fast response, accurate control, and compact structure. They are easy to integrate with active safety functions and they are easily matched with the regenerative braking systems of electric vehicle. First, this paper summarizes the classification, characteristics, performance, and architecture of BBW actuators. Subsequently, the braking process regulation of vehicle is considered to be the main target, which is summarized from two aspects of actuator regulation and braking force distribution. The state estimation algorithm and control algorithm applied to these actuators are summarized and analyzed, and the development trend, challenges, and schemes of the braking force distribution are proposed. The development and research trend of braking force match strategies between the regenerative brake system and BBW system are also analyzed and summarized. The further electrification and intelligence of vehicle demand BBW’s braking force control method and distribution method must have higher control accuracy, stronger robustness, and wider adaptability, and the effects on braking comfort and handling stability must be further discussed. Full article
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