Search Results (17)

Transition element microalloying is important for improving the properties of Al-Zn-Mg-Cu alloys. Nevertheless, along with its high costs, increasing Sc content generates a harmful phase, limiting the strength of the alloy. In this experiment, we reduced the amount of Sc added to a Zr-containing Al-Zn-Mg-Cu alloy by one order of magnitude. The microstructure and mechanical properties of the alloys were studied by means of tensile tests, field emission scanning electron microscopy (FESEM), and transmission electron microscopy (TEM). The findings indicate that the alloys’ mechanical properties were progressively enhanced with the increase in Sc content from 0 to 0.04%. After adding 0.04% Sc, the tensile strength and yield strength of the Al-Zn-Mg-Cu-Zr-Sc alloy increased by 20.9% and 24.3%, reaching 716 MPa and 640 MPa, respectively, and the elongation decreased, but still reached 12.93%. The strengthening mechanisms of the trace addition of Sc are fine grain strengthening and precipitate and disperse strengthening, and Al₃(Sc, Zr) particles hinder the dislocation and grain boundary movement. Drawing on insights from other studies on Sc microalloying in Al-Zn-Mg-Cu alloys, this experiment successfully reduced the amount of Sc added by an order of magnitude, the alloys properties were improved, and the effect of strengthening remained good. Full article

In this paper, the microstructure changes of an Al–6.8Zn–2Mg–2Cu–0.1Zr–0.2Sc alloy for shipbuilding under different T6 states were investigated. The effect of aging temperature on the electrochemical corrosion behavior of the alloy was analyzed by means of SEM, EDS, and TEM, and the corrosion mechanism was revealed. The results show that the bean-shaped Al₃(Sc, Zr) phase is formed in the T6 alloy. The matrix-precipitated phase is mainly the GP zone at 120 °C. At 150 °C, part of the GP zone is transformed into the η′ phase, and at 180 °C, it is mainly η′ phase + η phase. After electrochemical testing in a 3.5 wt.% NaCl solution, it was found that the Cu content in the grain boundary η phase increased with the increase in aging temperature, the potential near the grain boundary increased, and the corrosion resistance increased. At the same time, the grain boundary precipitates were coarsened and distributed intermittently, which hindered the formation of corrosion channels and improved the corrosion resistance of the alloy. The corrosion mechanism of the alloy after aging at 120 °C/150 °C was mainly intergranular corrosion and pitting corrosion, while the corrosion mechanism after aging at 180 °C was mainly pitting corrosion. Full article

The present study was performed on three versions of 7075 alloy to which Sc or Sc + Li was added. The alloys were subjected to various aging treatments. The microhardness results show that the highest value of hardness was achieved when the alloy containing Li + Sc was aged at 120 °C for 24 h whereas the minimum level was exhibited by the base alloy aged at 280 °C. The results were interpreted in terms of the size and distribution of the main hardening phase (η′(MgZn₂)), and the role of the presence of Al and Cu in the used alloy. Precipitation of Al₃(Sc, Zr, Ti) phase particles during solidification of the Sc-containing ingots was also discussed. The coarsening and spheroidi-zation of η-phase particles take place through the Ostwald ripening mechanism while smaller par-ticles in solution dissolve and deposit on larger particles. In Sc-containing alloys, star phase particle consists of different layers. The change in the brightness from layer to layer indicates that the Zr and Sc concentrations are varied within the star phase, since the atomic number of Zr (40) is higher than the atomic number of Sc (21). The addition of Sc, as well, leads to marked decrease in the grain size of the as-cast alloys i.e., 300 µm and 45 µm, respectively. The interaction between Li and Sc would reduce the effectiveness of the grain refining effect of Sc. The results of the refining effect of Sc were confirmed using the EBSD technique. Full article

This article conducts high-temperature creep tests on an Al-6.5Zn-2.3Mg-2.5Cu-0.1Zr-0.2Sc alloy in a solid solution + aging state at 200 °C and 150–180 MPa. Characterization of the microstructure of the specimen after creep test fracture was performed using SEM and TEM. The results indicate that the steady-state creep rate range of the alloy was 10⁻⁹ to 10⁻⁸ s⁻¹, which was positively correlated with applied stress, while the creep life was negatively correlated with applied stress. Through failure analysis, it was found that the main deformation mechanism of the alloy was the dislocation climbing mechanism. The fracture mode of the alloy was ductile fracture. Full article

Nanocrystalline (NC) structure can lead to the considerable strengthening of metals and alloys. Obtaining appropriate comprehensive mechanical properties is always the goal of metallic materials. Here, a nanostructured Al-Zn-Mg-Cu-Zr-Sc alloy was successfully processed by high-pressure torsion (HPT) followed by natural aging. The microstructures and mechanical properties of the naturally aged HPT alloy were analyzed. The results show that the naturally aged HPT alloy primarily consists of nanoscale grains (~98.8 nm), nano-sized precipitates (20–28 nm in size), and dislocations (1.16 × 10¹⁵ m⁻²), and exhibits a high tensile strength of 851 ± 6 MPa and appropriate elongation of 6.8 ± 0.2%. In addition, the multiple strengthening modes that were activated and contributed to the yield strength of the alloy were evaluated according to grain refinement strengthening, precipitation strengthening, and dislocation strengthening, and it is shown that grain refinement strengthening and precipitation strengthening are the main strengthening mechanisms. The results of this study provide an effective pathway for achieving the optimal strength–ductility match of materials and guiding the subsequent annealing treatment. Full article

Tensile experiments were conducted for Al-7.0Zn-2.5Mg-2.0Cu-0.1Zr-0.2Sc alloy in different aging states (18 h, 24 h, 36 h) with temperature environments including room temperature, −10 °C and −30 °C. Comparative studies were made on the evolution of the precipitate phase in alloys at three kinds of aging times and the evolution of tensile properties in alloys under different ambient temperatures. The findings showed that the precipitates in Al-7.0Zn-2.5Mg-2.0Cu-0.1Zr-0.2Sc alloy were mainly in the GP zone after the solution + aging treatment η’ phase, the secondary Al₃ (Sc, Zr) phase and the θ’ (Al₂Cu) phase. As the aging time was prolonged, the η’ phase gradually grew and the PFZ gradually widened. At the three test temperatures, the tensile strength (TS) and yield strength (YS) of the alloys both showed a trend of first increasing before decreasing with the extension of aging time, while the elongation (A) and section shrinkage (Z) showed a decreasing trend. As the test temperature decreased, the TS and YS of the alloys increased and the A and Z of the alloys decreased. At room temperature, alloys showed a ductile fracture mode, which changed to mixed ductile and brittle fracture with decreasing test temperature. Full article

In this paper, micron-sized TiB₂/AlZnMgCu(Sc,Zr) composites were fabricated by selective laser melting (SLM) using directly mixed powder. Nearly fully dense (over 99.5%) and crack-free SLM-fabricated TiB₂/AlZnMgCu(Sc,Zr) composite samples were obtained and its microstructure and mechanical properties were investigated. It is found that the laser absorption rate of powder is improved by introducing micron-sizedTiB₂ particles, then the energy density required for SLM forming can be reduced, and the densification can finally be improved. Some crystalline TiB₂ formed a coherent relationship with the matrix, while some broken TiB₂ particles did not, however, MgZn₂ and Al₃(Sc,Zr) can perform as intermediate phases to connect these non-coherent surfaces to aluminum matrix. All these factors lead to an increase in strength of the composite. The SLM-fabricated micron-sized TiB₂/AlZnMgCu(Sc,Zr) composite finally shows a very high ultimate tensile strength of ~646 MPa and yield strength of ~623 MPa, which are higher than many other aluminum composites fabricated by SLM, while maintaining a relatively good ductility of ~4.5%. The fracture of TiB₂/AlZnMgCu(Sc,Zr) composite is occurred along the TiB₂ particles and the bottom of the molten pool. This is due to the concentration of stress from the sharp tip of TiB₂ particles and the coarse precipitated phase at the bottom of the molten pool. The results show that TiB₂ plays a positive role in AlZnMgCu alloys fabricated by SLM, but finer TiB₂ particles should be studied. Full article

We demonstrate via comprehensive microstructural investigation the effects of Sc and Be microalloying on the mechanical properties of Al-Zn-Mg-Cu-based alloys, where Sc microalloying enhances the tensile properties of an Al-9.0Zn-3.0Mg-3.0Cu alloy from 645 MPa (ε_f = ~6%) to 672 MPa (ε_f = ~8%). In contrast, simultaneous microalloying with Sc and Be reduces the mechanical strength of a synthesized Al alloy to 654 MPa (ε_f = ~8%). Comprehensive microstructural investigation revealed that Sc microalloying leads to Al grain refinement, the formation of hardening (MgZn₂, Al₃M) phases, and an increase in the solid solution of Al. Additional Be microalloying also enhances the formation of MgZn₂ phase, while Al₃M (M: Zr, Sc) type phases are restrained from forming in Al grains. Furthermore, solid solution in Al grains is reduced by the trace addition of Be microalloying, resulting in an increase in large intermetallic compounds at Al grain boundaries. Full article

Al-8Zn-2Mg-1.5Cu-0.15Sc-0.15Zr alloy with high-strength performance as well as good castability has been developed. In this study, effects of electromagnetic stirring melt treatment (ESMT) on microstructure and mechanical properties of the alloy in the squeeze casting process were investigated. The results show that solidification structure and mechanical properties are significantly improved by ESMT; compared with the conventional squeeze casting, the average grain size decreases from 112 μm without ESMT to 53 μm with ESMT. Meanwhile coarse primary Al₃(Sc, Zr) particles unavoidably occurred in cases without ESMT disappear, and segregation degree of the main elements of Zn, Mg, Cu are greatly alleviated; the tensile strength increases from 590 MPa to 610 MPa, and the elongation increases from 9% to 11%. The structure refinement and homogenization should owe to uniform temperature and composition distribution by ESMT under squeeze casting with rapid solidification. Full article

In this study, the influence of Er addition on the microstructure, type transformation of second phases, and corrosion resistance of an Al–Zn–Mg–Cu alloy were explored. The results revealed that the added Er element could significantly refine the alloy grains and change the second-phase composition at the grain boundary of the alloy. In the as-cast state, the Er element significantly enhanced the corrosion resistance of the alloy due to its refining effect on the grains and second phases at the grain boundary. The addition of the alloying element Er to the investigated alloy changed the type of corrosion attack on the alloy’s surface. In the presence of Er, the dominant type of corrosion attack is pitting corrosion, while the alloy without Er is prone to intergranular corrosion attack. After a solution treatment, the Al₈Cu₄Er phase was formed, in which the interaction with the Cu element and the competitive growth relation to the Al₃Er phase were the key factors influencing the corrosion resistance of the alloy. The anodic corrosion mechanism of the Al₈Cu₄Er and Al₃Er phases evidently lowered the alloy corrosion rate, and the depth of the corrosion pit declined from 197 μm to 155 μm; however, further improvement of corrosion resistance was restricted by the morphology and size of the Al₈Cu₄Er phase after its formation and growth; therefore, adjusting the matching design of the Cu and Er elements can allow Er to improve the corrosion resistance of the Al–Zn–Mg–Cu aluminum alloy to the greatest extent. Full article

In this study, the mechanical and microstructural properties of Al-Zn-Mg-Cu-Zr cast alloy with 0.1% Sc under homogeneous, dissolution, and T6 and thermomechanical treatments with the aim of increasing the volume fraction of MgZn₂. Al₃(Sc,Zr) reinforcing precipitates were examined by hardness, microscopic examinations, tensile tests and software analysis. The results showed that, firstly, the hardness results are well proportional to the results of the tensile properties of alloys and, secondly, the strength of the alloy with thermomechanical treatments compared to T6 treatments increased from 492 MPa to 620 MPa and the elongation increased from 8% to 17% and was 100% upgraded. Microstructural and fracture cross section investigations showed that Al₃(Sc,Zr) nanosize dispersoids were evenly distributed among MgZn₂ dispersoids and the alloy fracture was of semi-ductile type and nanosize dispersoids less than 10 nm were observed at the end of the dimples in the fracture section. The volume fraction of nanosize dispersoids in the whole microstructure of thermomechanical treatment samples was also much higher than that of T6 heat treated samples, so that the percentage of Al₃(Sc,Zr) precipitates arrived from less than 1% in T6 operation to 8.28% in the quench-controlled thermomechanical operation (with 50% deformation). The quality index (QI) in thermomechanical treatment samples is 19% higher than T6 samples, so that this index has increased from 641 in T6 operation to 760 in samples under thermomechanical treatment due to precipitate morphology, volume fraction of precipitates, their uniform distribution in the matrix, and nano sized precipitates in samples under thermomechanical treatment. Full article

AlZnMgCu, the high-strength aluminum alloy, is unsuitable for laser melting applications due to its high hot cracking sensitivity and large solidification temperature range. Adapting this alloy for laser melting processing is a high-demand research issue for extending its use. Thus, this paper investigates the effect of adding 4%Si, 4%Si-Sc+Zr, 4%Si-Ti+B, and homogenization annealing on the laser melting process (LMP) of AlZnMgCu alloy. Homogenization annealing at 500 °C for 6.5 h was selected to dissolve most of the low melting temperature phases into the grain matrix and perform stable alloys for the LMP. The pulsed laser melting process (PLM) was performed on the as-casted and the homogenized samples. The microstructures of the as-casted, the homogenized alloys, and after the LMP were evaluated. In addition, the hardness of the base metal (BM) and laser melted zone (LMZ) were measured. The results revealed that the microstructure was enhanced and refined in the as-cast state by adding the modifiers due to the increasing nucleation potency of solidification sites and the formation of primary Al₃(Ti, Zr, Sc) phases. The average grain size was decreased by 15.6 times when adding 4%Si + 0.4%Zr + 0.29%Sc, while it decreased by 10.2 times when adding 4%Si + 1%Ti + 0.2%B. The LMZ of the as-casted samples exhibited a non-uniform distribution of the grains and the elements after the LMP. This was attributed to the evaporation of Zn, Mg during the high laser power process besides the non-uniform distribution of elements and phases in samples during casting. After the laser treating of the homogenized samples with 4%Si-Sc + Zr, uniform columnar grains were formed in the direction of the laser. The presence of Ti and B changed the crystallization nature, resulting in the LMZ with very fine and equiaxed grains due to forming many nucleation centers during solidification. The hardness values have positively increased due to Si addition and adding a combination of Ti + B and Sc + Zr. The maximum hardness was 153.9 ± 5 HV achieved in the LMZ of the homogenized samples of 4%Si + 1%Ti + 0.2%B. Full article

The recrystallization and intergranular corrosion behaviors impacted by the additions of Sc and Zr in Al-Zn-Mg-Cu alloys are investigated. The stronger effect of coherent Al₃(Sc_1−xZr_x) phases on pinning dislocation resulted in a lower degree of recrystallization in Al-Zn-Mg-Cu-Sc-Zr alloy, while the subgrain boundaries can escape from the pinning of Al₃Zr phases and merge with each other, bringing about a higher degree of recrystallization in Al-Zn-Mg-Cu-Zr alloy. A low degree of recrystallization promotes the precipitation of grain boundary precipitates (GBPs) with a discontinuous distribution, contributing to the high corrosion resistance of Al-Zn-Mg-Cu-Sc-Zr alloy in the central layer. The primary Al₃(Sc_1−xZr_x) phase promotes recrystallization due to particle-stimulated nucleation (PSN), and acts as the cathode to stimulate an accelerated electrochemical process between the primary Al₃(Sc_1−xZr_x) particles and GBPs, resulting in a sharp decrease of the corrosion resistance in the surface layer of Al-Zn-Mg-Cu-Sc-Zr alloy. Full article

The hot deformation behaviour of an Al4.5Zn4.5Mg1Cu0.12Zr based alloy with 0.05, 0.1 and 0.15% Sc was investigated at temperatures between 300–450 °C and a strain rate of 0.1–15 s⁻¹. The materials constants of a flow stress model based on the Zener-Hollomon parameter were determined (AARE was 5.8%). Three-dimensional processing maps were established by combining power dissipation efficiency and flow stability diagrams. Based on processing maps analysis and microstructures investigations, the optimal deformation parameters were determined as a temperature range of 350–400 °C and strain rates of 0.1–1 s⁻¹ for the alloys with 0.05% and 0.1% Sc, and 0.1 s⁻¹ for the alloy with 0.15% Sc. Full article

A detailed characterization of phase transformations in the heat-treated commercial 7075 aluminum alloys without/with low Sc–Zr addition was carried out. Mechanical and electrical properties, thermal and corrosion behavior were compared to the microstructure development. The eutectic phase consists of four parts: MgZn₂ phase, Al₂CuMg phase (S-phase), Al₂Zn₃Mg₃ phase (T-phase), and primary λ-Al(Mn,Fe,Si) phase. Strengthening during non-isothermal (isochronal) annealing is caused by a combination of formation of the GP zones, η’-phase, T-phase and co-presence of the primary and secondary Al₃(Sc,Zr)-phase particles. Positive influence on corrosion properties is owing to the addition of Sc–Zr. Positron annihilation showed an evolution of solute Zn,Mg-(co-)clusters into (precursors of) the GP zones in the course of natural ageing. The concentration of the (co-)clusters is slightly negatively affected by the low Sc–Zr addition. A combination of both precipitation sequences of the Al–Zn–Mg–Cu-based system was observed. The apparent activation energy values for dissolution/formation of the clusters/GP zones and for formation of the metastable η’-phase, stable T-phase and stable η-phase were calculated. Full article