Search Results (9)

In this study, the Fe/Cu-based two-electrode corrosion monitoring technique was employed to monitor the long-term atmospheric corrosion of carbon steel at five different outdoor sites within the China National Environmental Corrosion Platform. Based on the fitted monitoring data, the variation trend of corrosion-critical humidity as a function of exposure time at different monitoring locations was obtained. The cross-sectional rust layer of corrosion coupons from different experimental periods at each location was characterized using scanning electron microscopy and Raman spectroscopy to identify variations in the thickness and phase composition of the carbon steel rust layer. The influence of rust layer thickness and phase structure on the critical humidity of carbon steel in atmospheric environments was investigated. Finally, the corrosion resistance of weathering steel in Tianjin, China, was validated using corrosion monitoring techniques, and the corrosion mechanism of weathering steel was elucidated by analyzing the influence of the acquired rust layer phase structure on the critical humidity of carbon steel in atmospheric environments. Full article

This study delves into the formation, transformation, and impact on coating performance of MgZn₂ and Mg₂Zn₁₁ phases in low-aluminum Zn-Al-Mg alloy coatings, combining thermodynamic simulation calculations with experimental verification methods. A thermodynamic database for the Zn-Al-Mg ternary system was established using the CALPHAD method, and this alloy’s non-equilibrium solidification process was simulated using the Scheil model to predict phase compositions under varying cooling rates and coating thicknesses. The simulation results suggest that the Mg₂Zn₁₁ phase might predominate in coatings under simulated production-line conditions. However, experimental results characterized using XRD phase analysis show that the MgZn₂ phase is the main phase existing in actual coatings, highlighting the complexity of the non-equilibrium solidification process and the decisive effect of experimental conditions on the final phase composition. Further experiments confirmed that cooling rate and coating thickness significantly influence phase composition, with faster cooling and thinner coatings favoring the formation of the metastable phase MgZn₂. Full article

The structural design of steel–titanium composite plates significantly affects their corrosion resistance. To investigate the impact of defects of different shapes and sizes on the corrosion behavior of steel–titanium composite plates, this study designed six types of defects and conducted a series of characterization tests. The results showed that due to the galvanic interaction between carbon steel and titanium alloy, small defects initially accelerate corrosion, resulting in 50% to 200% more corrosion weight loss compared to large defects. However, in the later stages of immersion, the corrosion rate of small defects decreased by up to 35%, which was attributed to the accumulation of protective corrosion products. Additionally, there is an inverse relationship between the corrosion rate and the thickness ratio of the composite plate. The reduction in the area of Q345B also results in additional corrosion loss of up to 32%. Full article

In contrast with studies such as those on the effect of a single elemental variable on Zn-Al-Mg coatings, Mg/Al is considered a variable parameter for evaluating the microstructure of Zn-Al-Mg coatings in this work, and the combined effect of the two elements is also taken into account. The Mg/Al ratios in the continuous hot-dip plating of low-alumina Zn-Al-Mg coatings were 0.63, 0.75, 1.00, 1.25, and 1.63. respectively, and the microstructures of the different coatings were observed using scanning electron microscopy (SEM). The surface elemental distributions of the coatings were analyzed with energy dispersive spectrometry (EDS) and X-ray diffraction (XRD) analysis to understand the phase distributions of the coatings, which mainly consisted of a zinc monomeric phase, a binary eutectic phase (Zn/MgZn₂), and a ternary eutectic phase (Zn/Al/MgZn₂). Statistical calculations of the phase distributions in colored SEM images were performed using ImageJ-win64 software, comparative analysis of the solidification simulation results was carried out with thermodynamic simulation software (PANDAT-2023), and evaluation of the corrosion resistance of the platings was performed using macroscopic cyclic immersion corrosion experiments. The results show that with the increase in the Mg/Al ratio, the binary eutectic phase in the coatings gradually increased, the variation trend of the ternary eutectic phase was not obvious, and the corrosion resistance of the coatings gradually improved. Full article

This paper provides a review of models commonly used over the years in the study of microscopic models of material corrosion mechanisms, data mining methods and the corrosion-resistant performance control of structural steels. The virtual process of material corrosion is combined with experimental data to reflect the microscopic mechanism of material corrosion from a nano-scale to macro-scale, respectively. Data mining methods focus on predicting and modeling the corrosion rate and corrosion life of materials. Data-driven control of the corrosion resistance of structural steels is achieved through micro-alloying and organization structure control technology. Corrosion modeling has been used to assess the effects of alloying elements, grain size and organization purity on corrosion resistance, and to determine the contents of alloying elements. Full article

In this work, the composition of the zinc–aluminum–magnesium alloy coating was designed to have a fixed aluminum–magnesium ratio of 1:1, while the content of aluminum and magnesium elements increases gradually within the range of 1–2 wt.%. The micro-morphology of the coating with different compositions was observed by a scanning electron microscope (SEM). Combined with the surface distribution results of energy dispersive spectrometer (EDS) analysis elements and the phase analysis results of diffraction of X-rays (XRD), the phase distribution of the coating is understood. The statistical calculation of the phase distribution was carried out after staining the SEM image by ImageJ, This is consistent with the solidification simulation results of the thermodynamic simulation software (PADAT). The influence of magnesium and aluminum elements on the microscopic morphology and phase distribution of the zinc–aluminum–magnesium (ZnAlMg) coating was studied, and the mechanism of action was analyzed. The results show that the volume ratio of binary eutectic phase (Zn/MgZn₂) and ternary eutectic phase (Zn/Al/MgZn₂) in the coating tends to increase as the contents of the two elements elevate. The quantity of MgZn₂ is the critical factor for the corrosion resistance of the coating; the more MgZn₂, the better the corrosion resistance. Full article

Ductile iron is a high-strength cast iron material. The spherical graphite obtained by inoculation treatment effectively improves the mechanical properties of cast iron, resulting in higher strength than carbon steel. However, severe corrosion may occur under specific circumstances, especially in thermal water pipelines. In this paper, the corrosion mechanisms at the main defective points of ductile iron were investigated using microscopic morphological characterization after accelerated tests combined with numerical simulations. The influence law of each environmental factor on the corrosion kinetics of ductile iron in a complex water quality environment was studied using dynamic potential polarization tests. The results showed that the main causative factors leading to the increased corrosion of ductile iron were the presence of tail-like gaps on its surface, and the crescent-shaped shrinkage and loosening organization around the graphite spheres. After mechanical treatment was applied to eliminate the obvious defects, the number of corrosion pits was reduced by 41.6%, and the depth of the pits was slowed down by 40% after five days. By comparison, after ten days, the number of pits was reduced by 51%, and the depth of the pits was slowed down by 50%. The dynamic potential polarization test results show that the dissolved oxygen concentration has the greatest influence on the corrosion of ductile iron in the simulated water environment; meanwhile, the water hardness can slow down the corrosion of ductile iron. The relative influence of each environmental factor is as follows: dissolved oxygen concentration > temperature > immersion time > water hardness > pH > Cl⁻. Full article

The corrosion resistance of the HRB400 steel rebar alloyed with Cr and rare earths (RE) was systematically studied from two aspects, including the properties of the passive film and the protectiveness of the rust layer. The results presented that Cr increased the corrosion resistance of the steel rebar through stabilizing the passive film and was not involved in the formation of corrosion pits, while the pitting corrosion was initiated by the dissolution of (RE)₂O₂S inclusion, resulting in the local acidification at the bottom of the corrosion pits, which decreased the stability of the passive film. As for the long-term corrosion process, both Cr and RE decreased the corrosion rate of the steel rebar, which was related to the promotion effect on the formation of α-FeOOH in the rust layer from Cr and RE. Full article

The initiation and evolution of the localized corrosion in carbon steel were investigated in a simulated marine environment of Xisha Island in the South China Sea. In the initial stage, localized corrosion occurred in the form of corrosion spot. The localized corrosion morphology and electrochemical information during corrosion process were tracked by field emission scanning electron microscopy energy dispersive spectrometry (FE-SEM-EDS), scanning vibrating electrode technique (SVET) and scanning Kelvin probe force microscopy (SKPFM). Localized corrosion was induced by the microcrevices around Al₂O₃ inclusions. The occluded cells and oxygen concentration cell formed in the pits could accelerate the localized corrosion. Pearlite accelerated the dissolution of the inside and surrounding ferrite via the galvanic effect between Fe₃C and ferrite. Overall, the localized corrosion was initiated and evaluated under a synergistic effect of crevice corrosion, occluded cells, oxygen concentration cell and the galvanic couple between FeC₃ and ferrite. Full article