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Article

Optimized Bioconversion of Xylose Derived from Pre-Treated Crop Residues into Xylitol by Using Candida boidinii

by
Soma Bedő
1,
Anikó Fehér
1,
Panwana Khunnonkwao
2,
Kaemwich Jantama
2 and
Csaba Fehér
1,*
1
Biorefinery Research Group, Department of Applied Biotechnology and Food Science, Budapest University of Technology and Economics, 1111 Budapest, Hungary
2
Metabolic Engineering Research Unit, School of Biotechnology, Institute of Agricultural Technology, Suranaree University of Technology, 111 University Avenue, Suranaree Sub-District, Muang District, Nakhon Ratchasima 30000, Thailand
*
Author to whom correspondence should be addressed.
Agronomy 2021, 11(1), 79; https://doi.org/10.3390/agronomy11010079
Submission received: 27 November 2020 / Revised: 28 December 2020 / Accepted: 29 December 2020 / Published: 1 January 2021
(This article belongs to the Special Issue Pretreatment and Bioconversion of Crop Residues)
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Abstract

:
Crop residues can serve as low-cost feedstocks for microbial production of xylitol, which offers many advantages over the commonly used chemical process. However, enhancing the efficiency of xylitol fermentation is still a barrier to industrial implementation. In this study, the effects of oxygen transfer rate (OTR) (1.1, 2.1, 3.1 mmol O2/(L × h)) and initial xylose concentration (30, 55, 80 g/L) on xylitol production of Candida boidinii NCAIM Y.01308 on xylose medium were investigated and optimised by response surface methodology, and xylitol fermentations were performed on xylose-rich hydrolysates of wheat bran and rice straw. High values of maximum xylitol yields (58–63%) were achieved at low initial xylose concentration (20–30 g/L) and OTR values (1.1–1.5 mmol O2/(L × h)). The highest value for maximum xylitol productivity (0.96 g/(L × h)) was predicted at 71 g/L initial xylose and 2.7 mmol O2/(L × h) OTR. Maximum xylitol yield and productivity obtained on wheat bran hydrolysate were 60% and 0.58 g/(L × h), respectively. On detoxified and supplemented hydrolysate of rice straw, maximum xylitol yield and productivity of 30% and 0.19 g/(L × h) were achieved. This study revealed the terms affecting the xylitol production by C. boidinii and provided validated models to predict the achievable xylitol yields and productivities under different conditions. Efficient pre-treatments for xylose-rich hydrolysates from rice straw and wheat bran were selected. Fermentation using wheat bran hydrolysate and C. boidinii under optimized condition is proved as a promising method for biotechnological xylitol production.

1. Introduction

Biotechnological valorization of lignocellulosic residues derived from the agro-industrial sector is of great importance in many countries with intense agriculture in order to deal with the increasing demand of the society for energy and materials, the mitigation of greenhouse gas emissions and waste production and the development of a bio-based circular economy [1]. For such a sustainable bio-based economy, biorefineries that provide integrated facilities to produce a wide range of bio-products and bioenergy from biomass residues within a zero waste approach are considered as main pillars [2]. Around 4.6 billion tonnes of lignocellulosic biomass are produced annually as agricultural residues worldwide, of which only about 25% are used intensively [3,4]. However, they could serve as cheap, renewable and widely available raw materials for biorefineries [5].
Wheat (Triticum aestivum) and rice (Oryza sativa) are considered the most important crops in the human diet by contributing about 20% and 19% of the average calorie intake at global level, respectively [6]. The current worldwide production of wheat and rice are estimated at around 760 and 500 million tonnes, respectively, by FAO [7,8]. Moreover, increased demands for wheat and rice in the near future are usually predicted [9,10]. Hence, the intense cultivation and processing of these crops generate huge amount of lignocellulosic by-products having the potential to be valorized in biorefinery processes [10,11]. Wheat bran and rice straw are the main lignocellulosic by-products of wheat-milling and rice-harvesting processes, with an estimated global production of 150 and 730 million tonnes per year, respectively [12,13]. They contain a considerable amount of xylan-type hemicellulose fractions besides cellulose and lignin [14,15]. In an appropriate biorefinery process, the main constituents of the lignocellulosic raw material (cellulose, hemicellulose, lignin, protein etc.) can be sharply separated and converted into high-value platform chemicals, bio-products and energy [16]. Due to the relatively high xylan content of wheat bran and rice straw, one of the most promising platform chemicals that can be produced from them in a biorefinery is xylitol [17,18].
Xylitol is a five-carbon polyol that is mainly used in the food industry as an alternative sweetener. It has an equivalent sweetness to sucrose but with lower caloric value and glycemic index. It is an ideal sweetener for diabetics because its metabolism is independent of insulin [19,20]. Moreover, due to its other specific properties, it is extensively used in personal health products such as mouthwash and toothpaste [21]. It is also used in cosmetics and by the pharmaceutical industry as therapeutic or coating agents [22]. Xylitol is currently produced by the chemical reduction of xylose on an industrial scale. However, a high purity of xylose is required for the chemical reduction process to avoid the formation of by-products (e.g., arabitol). Thus an extensive xylose purification step is inevitable prior to the chemical reduction, which contributes to the high production cost of xylitol [23,24]. On the other hand, xylitol can be produced by a microbial process. The microbial reduction takes place under mild conditions (in terms of pressure and temperature), and it does not require highly pure xylose as a carbon substrate, thus allowing the direct utilization of hemicellulosic hydrolysates that contain a mixture of sugars [25]. There are several microorganisms among bacteria, yeasts, and fungi with the capability of producing xylitol, though, the most efficient species belong to yeasts of Candida, such as C. tropicalis, C. guilliermondi, and C. boidinii [26]. However, there are several factors (e.g., pH, temperature, aeration, initial substrate concentration, inoculum level, medium composition etc.) affecting the xylitol fermentation. Oxygen supply and initial substrate concentration are considered as critical variables [27,28]. For the efficient production of xylitol, yeasts usually require a so-called micro-aerobic condition, providing oxygen limitation during the xylitol formation phase of the fermentation. The aeration conditions are usually characterized by the oxygen transfer rate (OTR) or oxygen mass transfer coefficient (kLa) of the fermentation system applied. The optimal OTR for xylitol production strongly depends on the yeast strain and fermentation medium applied, so it has to be determined in every case. Moreover, it can be affected by other fermentation parameters as well. Interestingly, the possible interactions between the fermentation parameters affecting the xylitol production are poorly investigated in the literature on this topic. Many studies reported that high xylose concentration can strongly inhibit xylitol production [29,30]; however, possible explanations were usually only hypothesized. Further investigations on the effects of the initial substrate concentration and its interaction with other fermentation parameters are still required in order to provide a proper explanation of the phenomena. Xylose-rich, hemicellulosic hydrolysates derived from the pre-treatment or fractionation processes of lignocellulosic residues are promising raw materials for biotechnological xylitol production [31].
In this study, the effects of initial xylose concentration and aeration on the xylitol production of Candida boidinii were investigated and the xylitol production was optimised. In addition, xylose-rich hydrolysates derived from acidic pre-treatments of wheat bran and rice straw were characterized and tested in xylitol fermentation by C. boidinii. This study revealed the main factors affecting the xylitol production of C. boidinii and provided validated models to predict xylitol yield and productivity depending on the initial xylose concentration and OTR. Moreover, promising methods to obtain xylose-rich hydrolysates from rice straw and wheat bran were selected and xylitol production under the most favorable conditions was successfully performed.

2. Materials and Methods

2.1. Microorganism

Candida boidinii NCAIM Y.01308 was purchased from the National Collection of Agricultural and Industrial Microorganisms (Budapest, Hungary). The strain was maintained at 4 °C on malt agar slants: 2 w/w% malt extract and 2 w/w% agar.

2.2. Lignocellulosic Materials

Wheat bran was provided from Gyermelyi Ltd. (Gyermely, Hungary). Ground rice straw (average particle size of 1.42 mm) was provided from Suranaree University of Technology (Nakhon Ratchasima, Thailand). Wheat bran and rice straw had dry matter contents of 91.6% and 91.2%, respectively, and they were stored at room temperature.

2.3. Compositional Analysis

The amounts of structural carbohydrates (glucan, xylan and arabinan) and lignin in rice straw and wheat bran regarding their dry matter content (w/w%) were determined according to the method published by the National Renewable Energy Laboratory [32]. Determination of the protein content of the raw materials was performed by using the Dumas method [33]. The inorganic content was determined gravimetrically after incineration of the raw materials in muffle furnace equipped with a ramping program [34].
The ground rice straw contained 38.8% glucan, 19.4% xylan, 3.8% arabinan, 14.0% lignin, 3.7% protein, and 13.2% inorganic compounds (w/w, on dry basis). Wheat bran contained 26.6% glucan, 16.8% xylan, 9.5% arabinan, 6.4% lignin 17.4% protein, and 5.7% inorganic compounds (w/w, on dry basis).

2.4. Preparation of Xylose-Rich Hydrolysates from Wheat Bran and Rice Straw

Xylose-rich hydrolysates from ground and fine ground rice straw samples were prepared by using phosphoric and sulfuric acids. Ground rice straw (average particle size: 1.42 mm) was treated in a blade grinder for 10 min to obtain the fine ground rice straw (average particle size 0.67 mm). The phosphoric acid treatment of ground and fine ground rice straws was performed according to the method of Jampatesh et al. [35]. Briefly, ground and fine ground rice straw samples were soaked in 2N phosphoric acid for 4 h at room temperature and 220 rpm. The dry matter (DM) content of the reaction mixtures was 10 w/v%. (Thus, the obtained reaction mixtures contained 5.9 w/w% phosphoric acid.) After the soaking, the reaction mixtures were treated in autoclave at 121 °C for 30 min and then filtered through a nylon filter with 50 µm pore size to separate the obtained xylose-rich hydrolysates and the remaining solid fractions. The xylose-rich hydrolysates derived from the phosphoric acid treatments of ground and fine ground rice straws are referred to as GRS/P and FGRS/P, respectively. The sulfuric acid pre-treatments of ground and fine ground rice straws were performed in reaction mixtures containing 1.5 w/w% sulfuric acid and 10 w/w% DM content. The reaction mixtures were treated in autoclave at 121 °C for 30 min. Then the xylose-rich supernatants were separated from the solid fractions by using a nylon filter with 50 µm pore size. The xylose-rich hydrolysates derived from the sulfuric acid treatment of ground and fine ground rice straws are referred to as GRS/S and FGRS/S, respectively. Xylose-rich hydrolysates from wheat bran were prepared following a two-step acidic hydrolysis process detailed in our previous study [17]. Briefly, wheat bran (10 w/w% DM) was treated in the first step in a 90 °C water bath by using 1.16 w/w% sulfuric acid for 50 min or 1.61 w/w% sulfuric acid for 47 min, resulting in solid residues referred to as WBI and WBII, respectively. In the second step, WBI and WBII (7.5% w/w DM) were treated by using 1 w/w% sulfuric acid solution in an autoclave for 30 min at 121 °C in order to obtain xylose-rich hydrolysates referred to as WB1/S and WB2/S, respectively. WB1/S and WB2/S were separated from the solid residues by using a nylon filter with 50 µm pore size. The conditions of the acidic hydrolyses of ground and fine ground rice straws and wheat bran are summarized in Table 1. Xylose-rich hydrolysates of GRS/S and WB1/S were used for xylitol fermentation experiments.

2.5. Treatments and Supplementations of the Xylose-Rich Hydrolysates before Xylitol Fermentation

The pHs of GRS/S and WB1/S were adjusted to 6 by adding Ca(OH)2, and the precipitated gypsum was removed by filtration (filter paper). In certain cases, the rice straw hydrolysate (GRS/S) was supplemented with 2 g/L ammonium-sulphate or peptone. A combined treatment of GRS/S including a clarification by activated carbon and a subsequent supplementation with 2 g/L peptone was also tested. The clarification was performed by using 5 w/w% activated carbon (Norit DX ULTRA 8005.3) for 30 min with continuous stirring. The activated carbon was then separated by filtration through paper filter. After the treatments described above, all of the hydrolysates were sterilized in autoclave at 121 °C for 20 min.

2.6. Inoculum Preparation

A single colony of Candida boidinii NCAIM Y.01308 was transferred from the malt agar slants into glucose agar (1 w/v% glucose, 1 w/v% peptone, 0.3 w/v% yeast extract, and 2 w/v% agar) and propagated for three days at room temperature. Then the cells were transferred into the inoculum medium (pH 6) containing 10 g/L yeast extract, 15 g/L KH2PO4, 1 g/L MgSO4.7H2O, 3 g/L (NH4)2HPO4, and 30 g/L xylose. The cells were propagated in the inoculum medium for 72 h at 220 rpm and 30 °C.

2.7. Xylitol Fermentation

Xylitol fermentation experiments were performed using Candida boidinii NCAIM Y.01540 in shake flasks. Xylitol fermentation on a semi-defined xylose medium was carried out in 100 mL-shake flasks containing 35, 50, or 65 mL medium (pH 6) at 30 °C in a rotary shaker (125 rpm) for 96 h. The semi-defined xylose medium contained 10 g/L yeast extract, 15 g/L KH2PO4, 1 g/L MgSO4.7H2O, 3 g/L (NH4)2HPO4 and 30, 55, or 80 g/L xylose. Before inoculation, the solutions containing the xylose and other components were sterilized in an autoclave (121 °C, 20 min) separately to avoid the Maillard reaction. Initial cell concentrations were 5 g (dry cell mass)/L. The experiments were carried out according to designed experiments (Table 2). The experiments for model validation were carried out in duplicates.
Xylitol fermentations on xylose-rich hydrolysates of wheat bran and rice straw (WB1/S, GRS/S, and GRS/S supplemented with ammonium-sulphate; GRS/S supplemented with peptone, and GRS/S clarified by activated carbon and supplemented with peptone) were performed in 100-mL shake flasks filled with 50 mL hydrolysates at 30 °C in a rotary shaker (125 rpm) for 96 h. The initial cell concentrations were 5 g (dry cell mass)/L.
All the fermentations were monitored by taking and analyzing samples every 24 h. The samples were analyzed by spectrophotometer for optical density and high-performance liquid chromatography (HPLC) for sugars, alcohols and organic acids.

2.8. Analytical Methods

2.8.1. Concentration of Sugars, Alcohols, Organic Acids, Phenols, and Total Protein

Concentrations of glucose, xylose, arabinose, xylitol, ethanol, acetic acid, formic acid, furfural, and hydroxymethylfurfural (HMF) were determined by HPLC using BioRad (Hercules, CA, USA) Aminex HPX-87H (300 × 7.8 mm) column equipped with Micro-Guard Cation H+ Refill Cartridge (30 × 4.6 mm) pre-column at 65 °C, and a refractive index detector. The eluent was 5 mmol/L sulfuric acid at a flow rate of 0.5 mL/min. The injection volume was 40 µL. Due to the overlapping peaks of xylose and galactose, those sugars were determined as one component in the xylose-rich hydrolysates of wheat bran and rice straw. It was referred to as xylose throughout the text because of the low concentration of galactose expected in the hydrolysates [14,36]. The total phenol content was determined by the Folin-Ciocalteu (FC) reagent according to the method described by Guo et al. [37]. The total protein content of the hydrolysates was determined by the Bradford method [38].

2.8.2. Cell Concentration

The cell concentration in fermentation samples was determined by measuring the optical density at a wavelength of 600 nm by spectrophotometer (Ultrospec III, Pharmacia LKB, Uppsala, Sweden). The cell concentration was calculated by using a calibration curve based on the relationship of optical density and cell dry weight [39].

2.8.3. Thin-Layer Chromatography

Thin-layer chromatography (TLC) was performed to qualitatively analyse the xylo-oligomeric composition of liquid samples. The samples (5 µL) and the standard mixture (5 µL) containing xylose and xylo-oligosaccharides (DP2-DP6) (Megazyme, Bray, Ireland) were dotted on a silica gel plate. The analysis was performed using butanol/acetic acid/water (2:1:1) as running solvent and revealed by water/ethanol/sulfuric acid (20:70:3) solution with 1% v/v orcinol over flame [40].

2.8.4. Determination of Oxygen Transfer Rate

Oxygen transfer rate (OTR) in shake-flask fermentation systems was determined by multiplying the maximum level of dissolved oxygen concentration (C*) achievable and the gas–liquid mass transfer coefficients (kLa). The C* was determined by optical oxygen sensor (VisiFerm DO 120, HAMILTON Bonaduz AG, Switzerland) in shake flasks containing semi-defined xylose medium or xylose-rich hydrolysates (WB1/S, GRS/S) at 30 °C. The kLa was determined by a non-fermentative gassing-out method [41]. Dissolved oxygen was removed from the fermentation medium by bubbling it with nitrogen gas. After that, the headspace of the flasks was washed out with air, and the shaking was restarted. Then the dissolved oxygen concentration was continuously increased until reaching a constant value (maximum level of dissolved oxygen concentration (C*)). The expression of -ln(1-(C/C*)) was plotted as a function of time, where C is the actual dissolved oxygen concentration at that given point in time. A linear curve was fitted to the plotted data. The slope of the fitted linear curve was equal to the value of kLa [42]. The OTR in 100-mL shake flasks filled with 35, 50, and 65 mL semi-defined xylose medium were 1.1 (0.1), 2.1 (0.1), and 3.1 (0.1) mmol O2/(L × h), respectively, with the standard deviations indicated in parenthesis. The OTR values of the wheat bran and rice straw hydrolysates were 1.6 (0.2) and 2.1 (0.2) mmol O2/(L × h), respectively. OTR values of 1.1, 2.1, and 3.1 mmol O2/(L × h) in semi-defined medium correspond to kLa values of 5, 10, and 15 (1/h), respectively. OTR values of 1.6 mmol O2/(L × h) in WB1/S and 2.1 mmol O2/(L × h) in GRS/S correspond to kLa values of 8 and 10 (1/h), respectively.

2.9. Calculation of Xylose Yield, Xylitol Yield, Xylitol Volumetric Productivity, Specific Xylitol Yield and Combined Severity Factor

Xylose yield obtained during the hydrolysis of wheat bran and rice straw was expressed as percentage of theoretical. Theoretical xylose yield was calculated from the composition of the raw material used by assuming a complete hydrolysis of its xylan content into xylose.
Xylitol yield achieved in xylitol fermentation experiments was also expressed as percentage of theoretical. Theoretical xylitol yield was calculated from the initial xylose concentration by assuming a complete (stoichiometric) conversion into xylitol. Xylitol volumetric productivity (g/(L × h)) was calculated by dividing the xylitol concentration by the elapsed fermentation time. The specific xylitol yield was calculated as the amount of xylitol produced divided by the amount of xylose consumed and expressed as g/g.
In order to compare different pre-treatment methods, combined severity factor was calculated according to Wyman et al. [43].

2.10. Statistical Evaluations and Optimisation

A full factorial, orthogonal design of experiments (32) with triplicates in the center point was performed in order to investigate the effects of two independent variables (OTR, initial xylose concentration) and their interactions on the maximum xylitol yield, maximum xylitol volumetric productivity and the xylitol yield after 24 h of fermentation. Maximum xylitol yield and maximum xylitol volumetric productivity refers to the highest values achieved during the given experiment. The results were evaluated by StatisticaTM v.13 (TIBCO Software, Palo Alto, USA) software. The settings of the two factors of initial xylose concentration and OTR value were the following: 30, 55, and 80 g/L initial xylose concentration and 1.1, 2.1, and 3.1 mmol O2/(L × h) OTR (Table 2). A quadratic polynomial model was fitted to the measured data. The adequacy of the model was tested with an F-test (p = 0.05). The fitted model is described by Equation (1).
Y   =   β 0 + β 1 X 1 + β 2 X 2   + β 12 X 1 X 2 +   β 11 X 1 2   +   β 22 X 2 2
where Y represents the response variable, β0 is the interception coefficient, b1 and b2 are the linear terms, β11 and β22 are the quadratic terms and X1 and X2 represent the independent variables studied [44]. The model was reduced by non-significant terms, where it was possible. In the model equations, the original numerical values of OTR and initial xylose concentration were used without their units, and initial xylose concentration was referred to as IXC. The Pareto chart was also used to investigate the effects of the terms and interactions of the independent variables. Critical values of the fitted models were determined within the experimental range in order to find the optimum condition of xylitol fermentation.
To investigate the effect of the particle size of rice straw on the acidic hydrolysis, a grinding process was applied prior to acidic treatment, and the results were evaluated by one-way ANOVA analysis at a significance level of 5%. It was performed by StatisticaTM v.13 (TIBCO Software, Palo Alto, USA) software.

3. Results

3.1. Investigating the Effects of OTR and Initial Xylose Concentration on Xylitol Production by Candida boidinii

In order to investigate the effects of initial xylose concentration and OTR on xylitol production, statistical analysis of the results of the designed experiments was performed (Table 2).
Three dependent parameters of the fermentation were evaluated: the maximum xylitol yield, the maximum xylitol volumetric productivity and the xylitol yield after 24 h (Table 2). Maximum xylitol yields were between 34–58, and the fitted model showed that the maximum xylitol yield was affected by the linear and quadratic terms of initial xylose concentration and by the linear term of OTR (Equation (2)). The maximum xylitol yields were reached at different times depending on the initial xylose concentration (Table 2). In general, they were obtained after 24, 72, and 96 h in the cases of 30, 55, and 80 g/L initial xylose concentrations, respectively, independent of the OTR applied. There was only one exception (1.1 mmol O2/(L × h) of OTR and 30 g/L initial xylose concentration) where the maximum xylitol yield was reached in 48 h. The highest maximum xylitol yield (58%) was obtained in the case of 30 g/L initial xylose concentration with 2.1 mmol O2/(L × h) OTR after 24 h. The fitted surface (Figure 1A) clearly shows that high xylitol yields (58–63%) can be achieved at low initial xylose concentrations (20–30 g/L) and OTR values (1.1–1.5 mmol O2/(L × h)). When 30 and 55 g/L initial xylose concentrations were applied, only small amounts of xylose were remaining at the points of the maximum xylitol yields (Table 2). Maximum xylitol volumetric productivities were obtained after 24 h in all of the cases, and the values varied between 0.49 and 0.93 g/(L × h) (Table 2). The statistical analysis showed that all of the terms (linear and quadratic terms of initial xylose concentration, linear and quadratic terms of OTR, and the interaction between the linear terms of initial xylose concentration and OTR) had a significant effect on the maximum xylitol volumetric productivity (Equation (3)). The fitted model predicted a highest value (0.96 g/L × h) for maximum xylitol volumetric productivity in the case of 71.1 g/L initial xylose concentration and 2.7 mmol O2/(L × h) OTR (Figure 1B). Xylitol yields after 24 h of fermentation were also included in the evaluation in order to investigate the effects of the two independent factors at the time points of the maximum xylitol productivities. The maximum xylitol yield and the xylitol yield after 24 h were equal when the maximum xylitol yield was reached at 24 h. However, this occurred in only two cases (initial xylose concentration 30 g/L and OTR 3.1 or 2.1 mmol O2/(L × h)). All of the terms of the independent factors had significant effect on xylitol yield after 24 h, except the term of the interaction between the linear terms of initial xylose concentration and OTR (Equation (4)). The fitted surface (Figure 1C) clearly shows that the optimal OTR range in terms of the xylitol yield after 24 h is between 2.0–2.5 mmol O2/(L × h). Hence, it is different than the optimal OTR range for the maximum xylitol yield (1.0–1.5 mmol O2/(L × h)). The fitted surface area (Figure 1C) also shows that the lower initial xylose concentration resulted in higher xylitol yield after 24 h which was similar to that experienced in the case of maximum xylitol yields. At the end of the fermentations, xylose was completely consumed in most of the cases, except in the cases of 80 g/L initial xylose concentration, where 30.3, 19.8, and 9.7 g/L xylose remained at OTR 1.1, 2.1 and 3.1 mmol O2/(L × h), respectively (Figure S1). A small amount of xylose (5.3 g/L) also remained in the case of 60 g/L initial xylose concentration at 1.1 mmol O2/(L × h) OTR (Figure S1). The cell concentrations increased by 0.5–1.9 g/L throughout the fermentations, and they showed an increasing tendency by increasing the OTR (Figure S1). At the end of the fermentations, different ethanol concentrations were observed depending on the initial xylose concentration and OTR values applied (Table 2). The ethanol production was increased by increasing the initial xylose concentration and OTR. The highest ethanol concentration was 7.8 g/L at 80 g/L initial xylose concentration and 3.1 mmol O2/(L × h) OTR (Table 2).
Maximum   xylitol   yield = 65.80 + 6.37 × OTR − 2.44 × OTR 2 − 0.37 × IXC  
Maximum   xylitol   volumetric   productivity =   − 0.48 + 0.59 × OTR − 0.14 × OTR 2 + 0.02 × IXC − 0.0002 × IXC 2 + 0.002 × OTR × IXC  
Xylitol   yield   after   24   h   =   34.04 + 40.84 × OTR − 8.65 × OTR 2 − 1.02 × IXC + 0.005 × IXC 2
In order to check the reproducibility of the fermentations and validate the fitted models, experiments were performed under two different conditions. In the first case, fermentations were performed under the conditions where the highest maximum xylitol yield was obtained during the designed experiments (30 g/L initial xylose concentration, 2.1 mmol O2/(L × h) OTR). In the second case, a previously unmeasured point was selected, namely, 71 g/L initial xylose concentration and 2.1 mmol O2/(L × h) OTR. This was near to the point where the highest maximum xylitol volumetric productivity was predicted by the model (71.1 g/L initial xylose concentration, 2.7 mmol O2/(L × h)). Fermentation profiles of the validation experiments are shown in Figure 2. In the first case, 55% maximum xylitol yield and 0.75 g/(L × h) maximum xylitol productivity were achieved. The xylitol concentration reached its maximum value at 24 h, and then, it slightly decreased until the end of the fermentation (Figure 2A). A small amount of ethanol was produced in the first 48 h (4.3 g/L); however, that was completely consumed by the cells until the end of the fermentation (Figure 2). The maximum productivity was also obtained after 24 h. A small amount of xylose (4.7 g/L) remained in the broth at this point, but it was completely depleted after 48 h (Figure 2A). The achieved xylitol yields and volumetric productivity are in accord with the ones predicted by the fitted model and previously obtained during the designed experiments (Table 2 and Table 3), indicating the good reproducibility of the fermentations. All the results fitted into the predicted intervals of the models (Table 3). In the second case, 46% maximum xylitol yield, 32% 24-h xylitol yield, and 1.01 g/(L × h) maximum xylitol productivity were achieved. These values are similar to that predicted by the fitted models, and all of them are in the prediction intervals (Table 3). The fermentation profile observed was quite different to that of the first case (Figure 2B). The xylitol concentration continuously increased, meanwhile the xylose concentration decreased until the end of the fermentation. In addition, a significant amount of ethanol was produced by the end of the fermentation (13.8 g/L). In both cases, a small increase in the cell concentration (0.8–1 g/L) was also observed. Based on the results of the verification experiment, it can be concluded that the fitted models are adequate and suitable for good predictions within the experimental range.

3.2. Xylose-Rich Hydrolysates from Rice Straw and Wheat Bran

In order to produce xylose-rich hydrolysates, acidic pre-treatments of wheat bran and rice straw were investigated. In the case of wheat bran, two-step sulfuric acid hydrolyses, suggested in our previous study [17], were performed, resulting in two types of xylose-rich hydrolysates (Table 1). In the case of rice straw, a phosphoric acid hydrolysis, proposed by Jampatesh et al. [35] as an optimal pre-treatment for succinate production and with high hemicellulose saccharification yield, was used. The effects of the particle size on the efficiency of phosphoric acid pre-treatment were evaluated by using ground (average particle size of 1.42 mm) and fine ground (average particle size of 0.67 mm) rice straw samples (Table 1). In addition, sulfuric acid pre-treatments of ground and fine ground rice straws under mild conditions were also examined (Table 1). In order to predict the applicability of those hydrolysates in xylitol fermentation experiments, the sugar compositions, amount of inhibitory compounds and protein content were evaluated. The sugar composition of the wheat bran hydrolysates were quite similar to that obtained previously [17] (Table 4); however, a higher amount of acetic acid (0.7–1 g/L (Table 4) compared to 0.3 g/L [17]) was observed in this study. Interestingly, only phenolic substances were observed as inhibitory compounds beside acetic acid. Furfural, HMF and formic acid were not detected in the hydrolysates (Table 4). In addition, wheat bran hydrolysates contained relatively high amount of solubilized proteins (7 g/L), which is advantageous in terms of their fermentability. WB1/S contained a slightly higher amount of xylose (22.6 g/L) compared to WB2/S (21.1 g/L) (Table 4); hence, WB1/S was selected for xylitol fermentation experiments. In the case of rice straw, sulfuric acid and phosphoric acid treatments by using ground and fine ground raw material were investigated, resulting in four different types of xylose-rich hydrolysate (Table 1). In the case of using phosphoric acid, glucose concentration of the hydrolysates was not quantified, because of the overlapping peaks of phosphoric acid and glucose in our HPLC analyses. The phosphoric acid treatment of ground and fine ground rice straws yielded relatively low xylose concentrations of 11.1 g/L and 11.0 g/L, respectively. These concentrations correspond to the xylose yields of 69% and 68%, respectively. The total concentration of furfural, formic acid, HMF and acetic acid was around 3 g/L in both cases, which is similar to that obtained by Jampatesh et al. [35] under the same conditions. Besides those inhibitors, GRS/P and FGRS/P also contained considerable amounts of phenolic substances, resulting in total inhibitor concentrations of 4.5 g/L and 4.2 g/L, respectively (Table 4). Comparing the xylose and different inhibitor concentrations of GRS/P and FGRS/P at 0.05 significance level, significant differences were not observed. Thus, it could be concluded that particle size of rice straw does not have a significant effect on the performance of the phosphoric acid hydrolysis within the investigated range. Sulfuric acid treatment of ground and fine ground rice straws resulted in 20.6 g/L and 19.9 g/L xylose, respectively. These values correspond to the xylose yields of 94% and 91%, respectively, which are considerably higher than the xylose yields achieved during the phosphoric acid treatment. That could be partly because of an incomplete degradation of the solubilized xylan part in the case of the phosphoric acid treatment. Thin-layer chromatography analysis showed sharper spots for the xylo-oligosaccharides (DP 2–6) when phosphoric acid treatment was performed, suggesting an incomplete hydrolysis of xylan (Figure S2). When the severity factors of the two treatments were compared, a value of 1.3 was obtained for both treatments, suggesting that sulfuric acid is more efficient in decomposing hemicellulose completely. The total inhibitor concentrations of GRS/P and FGRS/P were 4.5 g/L and 4.2 g/L, respectively (Table 4). Significant differences were not observed when the xylose and different inhibitor concentrations of GRS/S and FGRS/S were compared at 0.05 significance level. Thus, particle size had no significant effect on the quality of the sulfuric acid hydrolysates within the investigated range. The protein content of both the sulfuric acid- and phosphoric acid-catalyzed hydrolysates was very low (below 1 g/L) (Table 4). The hydrolysates from wheat bran seemed to be a better medium for xylitol production due to their higher xylose but lower inhibitor content, compared to the hydrolysates from rice straw. However, in terms of the concentration of other sugars, rice straw hydrolysates were more advantageous. They contained much less arabinose beside the xylose, which can enhance the purity of the fermented broth. GRS/P contained quite low xylose concentration, which would probably result in decreased xylitol production, thus only GRS/S was tested in xylitol fermentation beside WB1/S.

3.3. Xylitol Fermentation on Xylose-Rich Hydrolysates of Rice Straw and Wheat Bran

In Section 3.1, the effects of OTR and initial xylose concentration on the xylitol production of Candida boidinii were investigated. The applicability and adequacy of the models for maximum xylitol yield (Equation (2)), maximum xylitol volumetric productivity (Equation (3)), and xylitol yield after 24 h (Equation (4)), developed by using semi-defined medium, were also tested in the case of using xylose-rich hydrolysates derived from rice straw (GRS/S) and wheat bran (WB1/S). Xylitol fermentation experiments on the xylose-rich hydrolysates were performed under the aeration condition that provided 2.1 mmol O2/(L × h) OTR value in the case of semi-defined medium. However, these conditions resulted in 1.6 mmol O2/(L × h) OTR when WB1/S was used, probably due to the different chemical composition. Xylitol fermentation on WB1/S showed similar profile than that of the fermentation obtained by using semi-defined medium (30 g/L initial xylose, 2.1 mmol O2/(L × h) OTR) (Figure 2A and Figure 3A); however, both the initial xylose concentration (22.1 g/L) and the OTR (1.6 mmol O2/(L × h)) were a bit lower in the case of WB1/S. Maximum xylitol concentration (14.2 g/L) was obtained at 24 h, resulting in the maximum xylitol yield of 60% (spec. xylitol yield: 0.72 g/g) (Figure 3A). The maximum xylitol productivity was also reached after 24 h, and it was 0.58 g/(L × h). Predictions for the maximum xylitol yield, xylitol yield after 24 h, and maximum xylitol volumetric productivity were calculated by the previously fitted models (Equations (2)–(4)) using 22.1 g/L initial xylose concentration and 1.6 mmol O2/(L × h) OTR value as input parameters. The maximum xylitol yield was achieved also in 24 h, thus it was equal to the xylitol yield after 24 h. Due to the fact that different models were fitted to the maximum and 24-h xylitol yields, the models provided slightly different predictions for those response variables but with overlapping predicted intervals. The models predicted 61% maximum xylitol yield with a prediction interval of 58–65%, and 57% xylitol yield after 24 h with a prediction interval of 52–61%. Thus, the experimentally measured xylitol yield (60%) fitted in with the predictions of both models. Maximum xylitol productivity was estimated to be 0.49 g/(L × h) by the model with a prediction interval of 0.35–0.63 g/(L × h), showing a good agreement with the experimentally obtained value (0.58 g/(L × h)). Therefore, the models developed by using semi-defined medium were found appropriate to provide adequate predictions for xylitol fermentations on WB1/S, indicating that wheat bran hydrolysate is a suitable raw material to produce xylitol by using Candida boidinii NCAIM Y.01308. Ethanol production was observed in both cases of using a semi-defined medium or WB1/S. The ethanol concentration reached its maximum in 48 h, and then, ethanol was totally consumed by the end of the fermentation (Figure 2A and Figure 3A). The growth of the cells was also similar in both cases. The cell concentrations increased by about 1 g/L during the fermentations. The profiles of xylose decrease were also similar, except that a small amount of xylose seemed to remain in wheat bran hydrolysate (Figure 3A). It could be explained by the presence of small amount of galactose in the wheat bran hydrolysate [36], which could be detected as xylose due to the overlapping peaks in the HPLC analysis used in this study. Residual galactose during xylitol fermentation on corn fiber hydrolysate by Candida boidinii was observed in our previous study [39]. Xylitol fermentations were also performed on GRS/S under the same aeration condition, resulting in similar OTR value (2.1 mmol O2/(L × h)) to that measured in the semi-defined medium. The profile of the xylitol fermentation on GRS/S (Figure 3B) was different from that observed on the semi-defined medium or WB1/S. Although the initial xylose concentration was similar to that in WB1/S, the achieved maximum xylitol yield was significantly lower (20%, spec. xylitol yield: 0.26 g/g), and it was reached latter (72 h). The remaining xylose concentration (3.4 g/L) at this point was similar to that observed in the cases of a semi-defined medium and WB1/S (Figure 2A and Figure 3A,B). However, it could contain small amount of galactose as well, which was not analyzed in this study. The xylitol yield after 24 h (19%) was similar to the maximum xylitol yield (20%), but at 24 h, the remaining xylose concentration was much higher (8 g/L). This is almost half of the initial xylose concentration and nearly twice of the xylose concentration measured in semi-defined medium and WB1/S after 24 h of fermentation (Figure 2A and Figure 3A,B). The maximum xylitol volumetric productivity obtained in 24 h was also very low (0.14 g/(L × h)) compared to the previous fermentations. In the case of GRS/S, a higher amount of ethanol was produced (8.4 g/L after 72 h) compared to the previous cases. Moreover, ethanol production exceeded xylitol production (Figure 3B).
Since GRS/S hydrolysate had a low protein content (Table 4), supplementations with 2 g/L of inorganic (ammonium sulphate) or organic (peptone) nitrogen sources were investigated with the aim of enhancing xylitol production. In the case of supplementation with ammonium-sulphate, the maximum xylitol yield was 15% (spec. xylitol yield: 0.22 g/g at this point), and it was achieved after 48 h (data not shown). The xylitol yield after 24 h and the maximum xylitol productivity were 10% and 0.08 g/(L × h), respectively (data not shown). All of these results are lower than that achieved without supplementation. In contrast, the addition of peptone resulted in a small increase in maximum xylitol yield (25%, (spec. xylitol yield: 0.30 g/g at this point)), xylitol yield after 24 h (15%) and maximum xylitol volumetric productivity (0.15 g/(L × h)) (Figure 3C) as well. Hence, xylitol fermentation was slightly enhanced by adding peptone; however, ethanol concentration was also considerably increased. The ethanol concentration was 10 g/L at 48 h beside only 5 g/L of xylitol (Figure 3C).
To improve xylitol fermentation on GRS/S, activated carbon treatment was tested in addition to the supplementation with peptone. After the activated carbon treatment, detectable amount of phenols and HMF were not present in GRS/S. On the other hand, the amount of organic acids (0.9 g/L formic acid and 2.4 g/L acetic acid) were not reduced significantly compared to the GRS/S without detoxification (1.1 g/L formic acid and 2.4 g/L acetic acid). Moreover, the activated carbon treatment caused significant xylose loss, resulting in 15.4 g/L initial xylose concentration. After the detoxification step, GRS/S was also supplemented by 2 g/L peptone. Due to the activated carbon treatment, the maximum xylitol yield increased to 30% (spec. xylitol yield: 0.33 g/g), and it was reached after 48 h. The xylitol yield after 24 h and the maximum xylitol productivity were 29% and 0.19 g/(L × h), respectively. All of these results are lower compared to those achieved on WB1/S or a semi-defined medium under similar aeration conditions. The ethanol production was reduced due to the detoxification step, resulting in only 4.7 g/L ethanol concentration at the point of the maximum xylitol yield. This was a half of the ethanol produced in the hydrolysate without detoxification. The maximum specific xylitol yields were reached after 24 h in all fermentations on lignocellulosic hydrolysates. The specific xylitol yields were 0.35 g/g, 0.24 g/g, 0.35 g/g, and 0.38 g/g in the cases of GRS/S, GRS/S supplemented with ammonium-sulphate, GRS/S supplemented with peptone, GRS/S clarified by activated carbon and supplemented with peptone, respectively. The cell concentrations increased by 1–1.8 g/L during the fermentations, except in the cases of GRS/S supplemented with peptone and detoxified GRS/S with peptone supplementation, where the cell mass did not change. Small amount of glucose (3.5–5 g/L) was also present in the rice straw hydrolysates, which was totally consumed after 24 h (Figure 3B–D).

4. Discussion

The effects of initial xylose concentration and aeration (OTR) on maximum xylitol yield, maximum xylitol volumetric productivity, and xylitol yield after 24 h were investigated first in this study, by using Candida boidinii NCAIM Y.01308 in a semi-defined xylose medium. Vandeska et al. [45] investigated the effect of the initial xylose concentration on the achievable xylitol yield during fermentation on a model xylose medium by C. boidinii NRRL Y17213. They varied the initial xylose concentration between 20 and 200 g/L under the same aeration conditions (50 mL medium in 125 mL-flask, 150 rpm shaking), and concluded that the xylitol yield of 14 days fermentation continuously increased from 6% to the maximum value of 52% by increasing the initial xylose concentration from 20 g/L to 150 g/L. Interestingly, initial xylose concentration of 200 g/L significantly inhibited the xylitol fermentation. Vongsuvanlert and Tani [46] reported that a xylose concentration of 150 g/L resulted in lower xylitol production than that of 100 g/L, when C. boidinii no. 2201 was used on xylose basal medium. They performed the fermentations in 500 mL-flasks filled with 100 mL medium at 100 rpm shaking. Those studies showed that under given conditions of aeration, increasing xylose concentration increased the xylitol production until a certain value above which it had a negative effect. Osmotic stress on the cells is often hypothesized as a possible reason for the negative effect of high xylose concentration [46,47]. However, in our study, a decreasing tendency in the xylitol yield was observed by increasing the xylose concentration under the investigated range of xylose concentration and aeration. Oxygen availability during xylitol fermentation is a key factor due to its influence on the intracellular redox balance. The key enzymes for assimilation of D-xylose in yeasts are the xylose reductase (XR), which catalyses the reduction of D-xylose to xylitol requiring NAD(P)H as cofactor, and the NAD-dependent xylitol dehydrogenase (XDH) catalysing the xylitol conversion to xylulose [48]. Xylitol accumulation under microaerobic conditions is the result of a deficient NAD regeneration by the respiratory chain which leads to diminished XDH activity [45,48]. In addition, formation of certain by-products during the xylitol fermentation can also contribute to maintaining the intracellular cofactor balance [49]. Winkelhausen et al. [50] investigated the effect of different kLa values on the xylitol production of C. boidinni NRRL Y17213 in a xylose model medium using shake flasks (50 g/L initial xylose concentration) and fermenter (130 g/L initial xylose concentration). The kLa values were varied between 0 and 46 1/h in shake flasks, and it was concluded that increasing kLa resulted in decreasing xylitol and increasing cell mass production. Interestingly, the highest specific xylitol yield (0.3 g/g) was achieved under anaerobic conditions (0 1/h kLa). As a comparison, Winkelhasuen et al. [50] achieved a specific xylitol yield of 0.16 g/g at 50 g/L initial xylose concentration and 16 1/h kLa after 96 h, which is lower than that of obtained in our study (0.43 g/g) at an initial xylose concentration of 55 g/L and kLa of 15 1/h (3.1 mmol O2/(L × h) OTR) after 72 h. The lower initial cell concentration (1.3 g/L) applied by Winkelhasuen et al. [50] compared to that of used in our study (5 g/L) could be one of the reasons for that. However, it is clear that xylitol producing capability can significantly differ with the subspecies of Candida boidinii also. Subspecies isolated from different environmental conditions might have XR and XDH enzymes with different characteristics, and different metabolic pathways for co-factors regeneration might have been activated in them, resulting in variable capability in xylitol fermentation under certain fermentation conditions. During the fermentations in a bioreactor using 130 g/L initial xylose and 5 g/L initial cell concentrations, Winkelhasuen et al. [50] achieved the highest specific xylitol yield (around 0.45 g/g) and xylitol volumetric productivity (around 0.26 g/(L × h)) at kLa of 47 1/h. It seemed that the increase in xylose and aeration together caused an increase in xylitol yield and productivity, however the increased initial cell mass could also have a positive effect on that. In our study, it was concluded that both initial xylose concentration and OTR had significant effects on the maximum xylitol yield and xylitol yield achieved after one day. However the interaction between xylose concentration and OTR had no significant effect within the investigated experimental range. It is worth it to note that the extent of their effects and their significant terms were different when the achievable maximum xylitol yield and the xylitol yield after a certain fermentation time (e.g., one day) was examined. In contrast, when the maximum xylitol volumetric productivity was evaluated, a clear interaction between OTR and initial xylose concentration was observed.
Xylitol fermentation on lignocellulosic hydrolysates by using Candida boidinii was previously tested by other studies. Santana et al. [51] investigated Candida boidinii XM02G (4 g/L initial cell mass) on cocoa pod husk hemicellulose hydrolysate detoxified by activated carbon, and a specific xylitol yield of 0.52 g/g was achieved after 372 h of fermentation. Fehér et al. [39] published a xylitol yield of 53% of theoretical and a xylitol volumetric productivity of 0.14 g/(L × h) reached after 72 h of fermentation by using C. boidinii NCAIM Y.01308 (5 g/L initial cell mass) on corn fibre hydrolysate detoxified by activated carbon. Lopez-Linares et al. [52] investigated the xylitol production of C. boidinii NCAIM Y.01308. (5 g/L initial mass) on exhausted olive pomace hydrolysate detoxified by ion-exchange resin and achieved 0.43 g/g specific xylitol yield and 0.07 g/(L × h) volumetric productivity after 96 h. In this study, the xylitol yield, the specific xylitol yield, and the volumetric productivity were 60%, 0.72 g/g, and 0.58 g/(L × h), respectively, on WB1/S after 24 h. Those results exceeded the ones mentioned before. It is also important to note that in the case of WB1/S, no detoxification step was required prior to the fermentation. In our previous study, xylitol fermentation was performed by using Ogataea zsoltii NCAIM Y.01540 on xylose-rich wheat bran hydrolysate [17]. Comparing the maximum xylitol yields and volumetric productivities achieved under the same conditions by using O. zsoltii NCAIM Y.01540 (56% and 0.24 g/(L × h)) and C. boidinii NCAIM Y.01308 (60% and 0.58 g/(L × h)), xylitol production of C. boidinii NCAIM Y.01308 was found to be more advantageous. Based on these results, this study confirms that the xylose-rich hydrolysate of wheat bran is a suitable medium for xylitol fermentation without detoxification.
Mayerhoff et al. [53] investigated different yeast strains to ferment xylitol on sulfuric acid treated rice straw hydrolysate. In their work, the initial xylose concentration was 53.9 g/L and 50 mL medium was used in 125 mL-flasks at 200 rpm shaking. High specific xylitol yields (>0.6 g/g) were achieved after 75 h by several Candida strains such as C. guilliermondii FTI-20037, C. mogii NRRL Y-17032, C. parapsilosis IZ-1710, and C. veronae IZ-945. However, it was only 0.17 g/g by using C. boidinii NRRL Y-17213. Compared to that, a higher specific xylitol yield was achieved by C. boidinii NCAIM Y.01308 in our study (0.26 g/g after 72 h). Nitrogen source in the fermentation media is also an important factor influencing the xylitol production. Since rice straw hydrolysates contained very low amount of proteins, supplementation by ammonium-sulphate and peptone was tested in this study. Generally, organic nitrogen sources (e.g., yeast extract and urea) result in higher xylitol yield compared to the inorganic ones [54]. In accord with that, higher maximum xylitol yield was achieved on peptone-supplemented GRS/S (25%) compared to GRS/S (20%). Silvia and Roberto [55] also investigated the effect of the nutrient supplementation (2 g/L (NH4)2SO4, 0.1 g/L CaCl2*2H2O and 10 g/L rice bran extract) of rice straw hydrolysate in order to improve the xylitol production of C. guilliermondii FTI 20037. They found that the nitrogen supplementation had no effect on the specific xylitol yield (0.36–0.37 g/g) achieved. In this study, a similar result was obtained, supplementation of GRS/S with peptone did not improve the specific xylitol yield (0.35 g/g after 24 h); however it increased the maximum xylitol yield from 20% to 25% of theoretical. Zeid et al. [56] investigated the effects of activated carbon treatment on xylitol production by C. tropicalis and C. guilliermondii using rice straw hydrolysate. After the activated carbon treatment, specific xylitol yields were increased from 0.25 g/g and 0.47 g/g to 0.61 g/g and 0.69 g/g in the cases of C. tropicalis and C. guilliermondii, respectively. Similarly, as a result of the activated carbon treatment of GRS/S, the maximum xylitol yield was increased from 25% to 30% in this study. Lopez Linares et al. [52] published a specific xylitol yield of 0.36 g/g achieved on exhausted olive pomace hydrolysate treated by activated carbon after 72 h of fermentation by C. boidinii NCAIM Y.01308 (5 g/L initial cell mass, 50 mL medium in 100 mL-flask, 150 rpm shaking). That is slightly lower than that obtained in our study (0.38 g/g) using peptone-supplemented GRS/S treated by activated carbon and the same yeast strain. One of the reasons for the low xylitol yields obtained in our study on rice straw hydrolysates is probably the presence of considerable amount of glucose (glucose/xylose ratio of 0.29 in GRS/S). A glucose/xylose ratio that is higher than 0.1 could negatively affect xylitol fermentation [52]. Moreover, the activated carbon treatment was not effective in removing the organic acids from GRS/S, which could also contribute to the insufficient bioconversion of xylose into xylitol. Bio-purification processes selectively removing organic acids and glucose from lignocellulosic hydrolysates [57,58] or appropriate genetic modifications of the xylose-fermenting microorganisms [59,60] are promising ways to overcome these kinds of obstacles.

5. Conclusions

Xylitol fermentation by C. boidinii NCAIM Y.01308 was optimised by investigating the effects of oxygen transfer rate and initial xylose concentration applied. The fitted models of maximum xylitol yield, maximum xylitol volumetric productivity, and xylitol yield after 24 h were verified and they were successfully used to predict xylitol production on wheat bran hydrolysate. Wheat bran hydrolysate was found to be an outstanding substrate for C. boidinii NCAIM Y.01308 to produce xylitol. Meanwhile, xylitol fermentation on rice straw hydrolysates by C. boidinii NCAIM Y.01308 requires further investigations to be improved.

Supplementary Materials

The following are available online at https://www.mdpi.com/2073-4395/11/1/79/s1. Figure S1: Fermentation profiles obtained during the designed experiments of xylitol production on semi-defined medium by Candida boidinii NCAIM Y.01308. Figure S2: Thin-layer chromatography analysis of rice straw hydrolysates. STD: standard (X1: xylose, X2: xylobiose, X3: xylotriose, X4: xylotetraose, X5: xylopentaose, and X6: xylohexaose).

Author Contributions

S.B. conducted experiments, analyzed the data and wrote the manuscript. A.F. conducted experiments. C.F. and K.J. conceived and designed the research, were responsible for funding acquisition and corrected the manuscript. P.K. revised the manuscript. All authors have read and agreed to the published version of the manuscript.

Funding

The authors gratefully acknowledge the projects of TNN_16-123305 of the National Research, Development and Innovation Fund of Hungary, the project of VEKOP-2.3.2-16-2017-00013 supported by the European Union, the State of Hungary and the European Regional Development Fund for their financial support. This article is based on work from COST Action (CA18229, Yeast4Bio), supported by COST (European Cooperation in Science and Technology, www.cost.eu). The research was financed by the Higher Education Institutional Excellence Programme (NKFIH-1150-6/2019) of the Ministry of Innovation and Technology of Hungary, within the framework of the Biotechnology thematic programme of the University of Debrecen.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

The data presented in this study are available on request from the corresponding author. The data are not publicly available due to privacy restrictions.

Acknowledgments

The authors are grateful to Gyermelyi Ltd. (Gyermely, Hungary), Suranaree University of Technology (Thailand), and National Collection of Agricultural and Industrial Microorganisms (Budapest, Hungary) for kindly providing research material; to Kinga Kóder for technical support and to Julie Johnson for linguistics editing.

Conflicts of Interest

The authors declare no conflict of interests.

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Agronomy 11 00079 g001 550
Figure 1. The fitted surface areas and Pareto charts of the evaluation of designed xylitol fermentation experiments using Candia boidinii NCAIM Y.01308. (A): maximum xylitol yield, (B): maximum xylitol volumetric productivity, (C): xylitol yield after 24 h. (OTR: oxygen transfer rate; IXC: initial xylose concentration).
Figure 1. The fitted surface areas and Pareto charts of the evaluation of designed xylitol fermentation experiments using Candia boidinii NCAIM Y.01308. (A): maximum xylitol yield, (B): maximum xylitol volumetric productivity, (C): xylitol yield after 24 h. (OTR: oxygen transfer rate; IXC: initial xylose concentration).
Agronomy 11 00079 g001
Agronomy 11 00079 g002 550
Figure 2. Profiles of fermentations performed at 2.1 mmol O2/(L × h) OTR on semi-defined medium containing an initial xylose concentration of 30 g/L (A) and 71 g/L (B) using Candida boidinii Y.01308. Standard deviations are calculated from duplicates.
Figure 2. Profiles of fermentations performed at 2.1 mmol O2/(L × h) OTR on semi-defined medium containing an initial xylose concentration of 30 g/L (A) and 71 g/L (B) using Candida boidinii Y.01308. Standard deviations are calculated from duplicates.
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Agronomy 11 00079 g003 550
Figure 3. Profiles of the xylitol fermentations on WB1/S (A) GRS/S (B) GRS/S supplemented with 2 g/L peptone (C) and GRS/S treated by activated carbon and supplemented with 2 g/L peptone (D) using Candida boidinii NCAIM Y.01308. Standard deviations are calculated from duplicates.
Figure 3. Profiles of the xylitol fermentations on WB1/S (A) GRS/S (B) GRS/S supplemented with 2 g/L peptone (C) and GRS/S treated by activated carbon and supplemented with 2 g/L peptone (D) using Candida boidinii NCAIM Y.01308. Standard deviations are calculated from duplicates.
Agronomy 11 00079 g003
Table
Table 1. Different pre-treatment methods of rice straw and wheat bran for xylose-rich hydrolysates.
Table 1. Different pre-treatment methods of rice straw and wheat bran for xylose-rich hydrolysates.
Type of AcidRaw MaterialTreatmentsXylose-Rich
Hydrolysate
First StepSecond Step
H3PO4ground
rice straw		soaking (10% DM,
2N acid, 4 h, 25 °C)		in autoclave (soaked slurry, 121 °C, 30 min)GRS/P
fine ground
rice straw		soaking (10% DM,
2N acid, 4 h, 25 °C)		in autoclave (soaked slurry, 121 °C, 30 min)FGRS/P
H2SO4ground
rice straw		in autoclave (10% DM, 1.5% acid, 121 °C, 30 min)-GRS/S
fine ground
rice straw		in autoclave (10% DM, 1.5% acid, 121 °C, 30 min)-FGRS/S
wheat branin water bath (10% DM, 90 °C, 1.16% acid, 50 min)in autoclave (first solid residue, 7.5% DM, 1% acid sol., 121 °C, 30 min)WB1/S
wheat branin water bath (10% DM, 90 °C, 1.61% acid, 47 min)in autoclave (first solid residue, 7.5% DM, 1% acid sol., 121 °C, 30 min)WB2/S
Table
Table 2. Results of xylitol fermentation during the designed experiments (32) by using Candida boidinii NCAIM Y.01308. (OTR: oxygen transfer rate, IXC: initial xylose concentration).
Table 2. Results of xylitol fermentation during the designed experiments (32) by using Candida boidinii NCAIM Y.01308. (OTR: oxygen transfer rate, IXC: initial xylose concentration).
OTRIXC
(Nominal Values)		Max. Xylitol YieldTime of Max. Xylitol YieldMax. Xylitol Productivity24-h Xylitol YieldXylose at Max. Xylitol YieldSpec. Xylitol Yield at Max. Xylitol Yield Max. Ethanol
mmol O2/(L × h)g/L%hg/(L × h)%g/Lg/gg/L
3.13049240.6149 *30.554
2.13058240.6658 *4.50.712.7
1.13058480.49411.40.612
3.15542720.88350.20.432
2.15550720.88390.50.516.1
2.15548720.91400.40.495.9
2.15549720.92400.60.56
1.15552720.59265.30.585.7
3.18034960.93279.70.393.1
2.18036960.872619.80.495.9
1.18039960.61830.30.642.8
* Equal to the maximum xylitol yield.
Table
Table 3. Maximum xylitol yield, maximum xylitol volumetric productivity, and xylitol yield after 24 h of model predictions and experiments. (OTR: oxygen transfer rate, IXC: initial xylose concentration.)
Table 3. Maximum xylitol yield, maximum xylitol volumetric productivity, and xylitol yield after 24 h of model predictions and experiments. (OTR: oxygen transfer rate, IXC: initial xylose concentration.)
Conditions30 g/L IXC, 2.1 mmol O2/(L × h) OTR,
Semi-Defined Medium		71 g/L IXC, 2.1 mmol O2/(L × h) OTR,
Semi-Defined Medium
ParametersMax.. Xylitol YieldMax. Xylitol Productivity24-h Xylitol YieldMax. Xylitol YieldMax. Xylitol Productivity24-h Xylitol Yield
%g/(L × h)%%g/(L × h)%
Predicted570.6855420.9232
95% prediction interval54–610.57–0.7951–5939–460.81–1.0229–36
Experimentally obtained55 (0.18)0.75 (0.00)55 (0.18)46 (1.67)1.01 (0.01)32 (1.43)
Standard deviations are calculated from duplicates and presented in parentheses.
Table
Table 4. Composition of different lignocellulosic hydrolysates.
Table 4. Composition of different lignocellulosic hydrolysates.
Composition (g/L)
WB1/SWB2/SGRS/SFGRS/SGRS/PFGRS/P
Glucose0.8 (0.1)1.0 (0.0)5.5 (0.1)5.3 (0.3)n.m.n.m.
Xylose22.6 (1.3)21.1 (0.4)20.6 (0.7)19.9 (0.5)11.1 (0.5)11.0 (0.2)
Arabinose12.4 (0.6)9.1 (1.3)3.9 (0.2)3.7 (0.2)3.3 (0.1)3.2 (0.1)
Protein7.3 (0.3)7.0 (0.4)0.3 (0.0)n.m.0.7 (0.0)n.m.
Acetic acid1.0 (0.1)0.8 (0.0)2.4 (0.2)2.4 (0.1)1.6 (0.1)1.3 (0.0)
Formic acidn.d.n.d.1.1 (0.2)1.1 (0.0)1.0 (0.1)1.0 (0.0)
HMFn.d.n.d.0.5 (0.1)0.5 (0.0)0.6 (0.0)0.5 (0.0)
Furfuraln.d.n.d.n.d.n.d.n.d.n.d.
Phenols 1.4 (0.1)1.4 (0.1)1.4 (0.3)1.7 (0.1)1.3 (0.1)1.4 (0.0)
Total inhibitors2.52.45.45.74.54.2
n.m.: not measured; n.d.: not detected; Standard deviations are calculated from triplicates and presented in parentheses.
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Bedő, S.; Fehér, A.; Khunnonkwao, P.; Jantama, K.; Fehér, C. Optimized Bioconversion of Xylose Derived from Pre-Treated Crop Residues into Xylitol by Using Candida boidinii. Agronomy 2021, 11, 79. https://doi.org/10.3390/agronomy11010079

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Bedő S, Fehér A, Khunnonkwao P, Jantama K, Fehér C. Optimized Bioconversion of Xylose Derived from Pre-Treated Crop Residues into Xylitol by Using Candida boidinii. Agronomy. 2021; 11(1):79. https://doi.org/10.3390/agronomy11010079

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Bedő, Soma, Anikó Fehér, Panwana Khunnonkwao, Kaemwich Jantama, and Csaba Fehér. 2021. "Optimized Bioconversion of Xylose Derived from Pre-Treated Crop Residues into Xylitol by Using Candida boidinii" Agronomy 11, no. 1: 79. https://doi.org/10.3390/agronomy11010079

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