1. Introduction
Laser-type virtual reality head-mounted displays (VR-HMDs) have a wide range of applications, including simulators and games. Although the laser light source used in an HMD is often a simple monochrome type, a full-color laser source makes users comfortable. Thus, it is necessary to create a white laser beam mixed with an RGB laser [
1,
2]. To this end, many researchers have attempted to create an overlap between two colors in the laser [
3].
Despite many studies having been performed on VR-HMD using RGB lasers [
4], no studies have sufficiently examined the removal of crosstalk among the lasers. Namely, unless the importance of cleaning the interference generated in VR images is high, no removal function has been developed. This should be improved. In particular, removal function of polarization interference (i.e., polarization crosstalk) leads to some issues in terms of contrast, noise, and so on. These problems must be solved urgently.
As a representative example of VR imaging research involving polarization crosstalk, a binocular-type polarization 3D-VR-HMD [
5,
6] presents a promising application. As illustrated in the upper-right corner of
Figure 1, when two beams are polarized perpendicularly to each other, the binocular polarization 3D-VR-HMD can generate a fused 3D image by overlapping the VR images using binocular disparity cues.
For instance, if the two beams correspond to G-colored circle-shaped light with a polarization angle of φ = 0° and B-colored triangle-shaped light with φ = 90° (TM), their superposition results produce a 3D image composed of two types of VR elements such as circle and triangle in a beam with a 45° linear polarization. Alternatively, instead of combining linear polarizations (TE/TM), circular polarizations—specifically, right-handed circular (RHC) and left-handed circular (LHC)—can be used with a quarter-wave plate to achieve similar 3D-VR effects. The circular polarization model offers increased robustness against alignment errors [
5]. However, a key issue in both approaches is polarization crosstalk between the two images. If crosstalk is not properly removed, it can lead to negative effects such as reduced contrast and increased noise in the final VR image.
Sub-issues for polarization crosstalk also exist. For example, they are present when using the laser ablation (LA) technique [
7,
8]. Consider two beams, each with different polarization modes, that are simultaneously focused onto a metal surface. In this situation, the electric fields will combine at the surface, possibly resulting in grooves with an oblique orientation. Alternatively, such simultaneous pulses may simply disrupt the surface structure [
8]. If the experimenter intends to fabricate cross-groove structures (e.g., a net structure), this effect will have a detrimental impact.
The connection between the VR-HMD and LA techniques is of interest. In 3D-VR imaging, polarization interference removal techniques may improve image quality issues such as contrast reduction and image distortion. In the LA technique, polarization interference removal may improve sample quality by reducing micro-structural changes and destruction caused by overlapping laser shots.
For these problems (especially regarding polarization 3D-VR-HMD), namely, to avoid synthesis of electric field components, the polarization status of each beam must be fixed. (The complicated problem of color crosstalk [
4] is not extensively discussed in this paper.) Even in past works, unless the polarization control for VR imaging was important for making adjustments during binocular polarization 3D-VR-HMD [
5,
6], its control function has not yet been developed. Thus, the development of a light source device with electric field control functions is desirable.
In this work, an attempt has been made to create a function which removes the interference between the beam’s irradiation to any coupler [
9] sample by independently separating two-color polarization beams via a “time shift” by using a chopper (CH) (see
Figure 1a,b). This temporal separation effectively eliminates intensity spectral overlaps at specific wavelengths and any undesired electric field interactions between the beams (see
Figure 1c). This approach has the potential to improve the performance of 3D-VR-HMDs, leading to better contrast and lock-in functions. In principle, polarization crosstalk originates from the polarization degree α, which represents the quality of the polarization filter, the polarization state, and phase disturbances in the display structure. Crosstalk occurs when users simultaneously perceive both the intended image and a ghost image from the opposite eye, leading to degraded image quality—reduced contrast, image strain, and loss of stereoscopic perception—resulting in discomfort. The perceptibility of ghost images increases with image contrast and binocular disparity. It is known that users may experience discomfort even with 5% polarization crosstalk; therefore, achieving low or zero crosstalk is essential.
For example, by combining linear polarizations at φ = 0° (TE) and φ = 90° (TM), VR polarization encryption can be implemented. Additionally, by adjusting parameters such as amplitude A and phase l, the number of possible combinations increases, thereby enhancing the encryption capability. As a result, the overall security for the communication system would be improved.
4. Results and Discussions
- A.
Real-time intensity measurement for GB beams
As an activation test for the fabricated open/closed G- and B-colored lasers mutually, real-time measurement of the light intensity was performed. The obtained results are presented below.
Figure 3a shows the setup used for measuring the optical intensity of the G- and B-colored lasers in real time. In this setup, the beams separated beyond point O were detected by the sensor heads on a previously fabricated three-lane optical sensor device [
11]. The obtained signals were further projected onto a PC screen.
Figure 3b shows the results of the real-time measurement of the beam intensities detected by the sensor heads. When the G- and B-colored lasers were opened, the intensity of each laser was kept constant, whereas when they were opened alternately at a duration of 3.85 ms (e.g., either G up/B down or G down/B up), a wave intensity pattern with a crossover between beams was observed, as seen in
Figure 3c. This is because the beam-blocking rate of the CH changed with time when the two beams passed through it, eventually leading to something like “phases of the moon.” The crossover-shaped beam intensity, as illustrated in
Figure 3c, was one of the features obtained by this system, which can be confirmed by the zoomed-in view shown by the black box. This unique phenomenon negatively impacts the current system. Specifically, it means that the current system cannot perfectly remove interaction modulation (i.e., crossover) between beams. To remove the crossover perfectly, a duty cycle of the CH is required to change 1/2 to 1/4 or pincer attack 1/2 (see
Appendix A).
Quantitatively, the use of a half (1/2) CH can reduce polarization crosstalk by approximately 95% compared to a system without a CH, in an ideal scenario. Here, note that the possibility of polarization crosstalk is not included in this work. This estimate is based on the following calculation: Assume the beam diameter is 1 mm and the distance between the two beams is 15 mm. In a 1/2 duty cycle CH, each beam passes through the unblocked half of the rotating CH. The transmission rate through the CH can be approximated as 1 − {1/(30π × 1/2)} = 0.948.
This yields a transmission efficiency of approximately 95%. However, in real-time measurements, the low sampling rate results in longer measurement intervals (on the order of several milliseconds), which causes unsmoothed spectra and unclear crossover points. For the ATmega328P (baud rate 9600 bps), the transmission time is 0.104 ms per bit. With 10-bit transmission (8 data bits + 1 stop + 1 parity), the effective sampling interval is 1.04 ms. Including A/D conversion time (0.1 ms) and microcontroller overhead, the effective rate becomes slightly longer (1.04 + α ms). Within the 3.3335 ms open window of the chopper, 3–4 data points are recorded, resulting in unsmoothed spectra. Increasing the baud rate to 250,000 bps raises sampling density around eightfold, improving smoothness. This optimization is planned for future work. As a result, the observed intensity fluctuation exhibits a standard deviation of about ~10%, leading to polarization crosstalk suppression in the range of 85% to 95%.
For this ~10% fluctuation, with the exception of the sampling rate, two main factors have contributing effects. The first is related to the physical properties of the CH material. The material’s air resistance and the imbalance caused by the center of gravity of the CH wings affect the rotation speed slightly. The CH shutter was covered with dark-colored tape (0.05 mm thickness), which introduces additional air resistance. Moreover, because the tape is applied to only one side of the CH wing, the added weight causes a slight tilt in the rotational axis of the shaft. These factors are assumed to interfere with the ideal rotational speed. Such issues may be mitigated by improving the fabrication process of CH.
The second factor is related to detection errors from the previously fabricated intensity sensor. The photoresist (PR) sensor used in this experiment is highly sensitive to external influences, such as temperature fluctuations. For example, changes in room temperature affect the accuracy of the detected spectra, contributing to reduced removal efficiency.
Motor heating primarily increases coil resistance and reduces magnetic power, decreasing frequency stability when compared to non-heated operations. The chopper motor used here is a brushless DC motor, and because PWM pulses are not employed, frequency drift was not observed.
Jitter in real-time measurements shown in
Figure 3 was determined to be 0.0000625 ms per clock cycle at 16 MHz using the ATmega328P micro-controller. Sampling accuracy is mainly influenced by interrupt delays from peripheral devices, totaling 10–100 clock cycles of activation time, leading to an estimated timing error of approximately 0.00625 ms. Thus, the practical error range is estimated to be at 0.01–0.05 μs (±1.5%).
These influences can be addressed by optimizing the experimental environment and conditions. Concretely, optimizing methods are: 1. resetting the micro-controller parameter, 2. improving the CH wing, 3. using a PD detector, and 4. escaping motor heating.
- B.
Fabrication for cross-polarized pseudo-C beam spot
The beam spots and polarizations for the GB beams were also analyzed.
Figure 2a showed the setup for polarization crosstalk removal. The TE-polarized G laser or TM-polarized B laser alternately appeared by passing through the CH, resulting in a pseudo-C-colored laser with cross-polarization.
Figure 4 shows photographs of the G beam spot with TE-polarization (left), the B beam spot with TM-polarization (center-left), C beam spot with any polarization (center-right), and the pseudo-C beam spot with cross-polarization (right) observed on a WB. The color of the pseudo-C beam was confirmed visually by using a camera with a long exposure time. The pseudo-C beam spot was also able to be confirmed by the user’s naked eye, even when a camera was not used. As a result, the color of the obtained pseudo-C beam color is the same as that of the C beam. On the other hand, the possibility of the color mixture induced by “afterimage effect” must be considered. In general, the afterimage is maintained for 40 ms after the target image entered the retina of the user’s eye. In this work, the CH frequency f was adjusted to 150 Hz (time duration ~6.67 ms), so that the effect would be maintained. The afterimage effect would be required to be discussed contentiously. For f = 150 Hz and 200 Hz, color perception by the human eye remained stable, indicating that afterimage colors are consistent for f > 150 Hz. This suggests that the system functions effectively for applications such as VR goggles, where human perception operates at 90–120 Hz.
The polarization modes of the output beams were checked by rotating a polarizer placed in front of a WB. For example, only G color is seen when the polarizer is set to TE. In contrast, only B color is seen when the polarizer is set to TM. Because the G and B beams were confirmed to have TE- and TM-pol., respectively, the pseudo-C beam was assumed to be cross-polarized under the situation without the polarizer. This pseudo-C beam with cross-polarization indicates quite different behavior from field-synthesized C beam with 45° linear polarization formed on the assumed material’s surface. However, this beam mode can be fused as pure C beam mode on the user’s eye. This result shows one of the technical infrastructures for polarization tuning [
12,
13] (see
Appendix B).
- C.
Analysis for cross-polarized pseudo-C beam spot
Figure 5a shows the 2D and 3D power profiles for the obtained cross-polarized pseudo-C beam spot. According to the profile, the intensity of the beam spot with diameter D = 500 μm obeyed a Gaussian distribution for x and y directions. The measured 2D and 3D beam intensity profiles fit a Gaussian distribution with R
2 = 0.9851 (least-squares fitting). The small deviation indicates slight intensity non-uniformity, potentially leading to minor color smudge effects caused by residual crosstalk. The G and B beams separated by color splitting channel function also took Gaussian profiles as seen in
Figure 5b,c. This fact shows that the creation of C color is not affected by negative influences such as residual or stray light. The chromaticity value (x, y) [
2] was on a GB line as shown in
Figure 5c. In conclusion, the cross-polarized pseudo-C beam can be used as an ordinal mixed-color beam.
- D.
Beam irradiation test for Gr coupler-based optical display using functional pseudo-C beam with individual polarizations
Using the fabricated functional pseudo-C beam, an attempt has been made to perform the irradiation test on the optical display attached to the Gr coupler (as the first approach assumed dual Gr coupler). Although the types of Gr are not limited, slanted [
5,
14], or blazed [
15,
16,
17], Gr with relatively high diffraction efficiency is suited for this study. Simulations were performed using VirtualLab (ver. 23.1) software, which analyze both electromagnetic waves and ray traces.
As a Gr coupler, a SiO
2-embedded TiO
2 nano-Gr sample (size; 3 × 3 × 0.5 mm
t) fabricated previously, as shown in
Figure 6a,b, was used [
15]. As an optical display, a SiO
2-based trapezoidal substrate (size; 300 × 15 × 20 mm
t), fabricated to satisfy the total internal reflection (TIR) condition, was used as shown in
Figure 6c,d and shows the theoretical design.
Diffraction angles (Θ
d) were calculated using the Bragg equation: 2d sin Θ = mλ (where m = 1, 2, 3,…) as referred to in paper [
18]. Based on these calculations, the diffraction angle for the −1st order was found to be Θ
d ~27.5° for both B and G beams. Diffraction efficiencies |
ET|
2 (=η) were obtained through a rigorous diffraction approximation as expressed in Equation (1):
where Λ is the Gr period, ε is the dielectric constant, λ is the laser wavelength, j is (−1)
1/2, x and z are spatial coordinates, d is the Gr depth, and T
i represents higher-order diffraction terms. Using Equation (1), the calculated transmission efficiencies |
ET|
2 for the −1st diffraction order were 17.4% (B) at Θ
i = ~8.2° and 17.3% (G) at Θ
i = ~15.0°.
Figure 6e shows the experimental setup. In the experiment, TE-polarized G and B beams with diameter D = 1 mm were hit to the Gr sample with angle difference.
Figure 6f shows the simulated relation between the incident angle Θ
in and −1st order diffraction angle Θ
d, −1st for B and G beams. When the Θ
d, −1st are equal for both beams, the difference between their incident angles remains at approximately 6.8° within the range of 0° to 50° [
19].
Next,
Figure 6g shows the simulation result for the relation between Θ
d, −1st and diffraction efficiency η. Due to the trapezoidal shape of the display, the G and B beams undergo total internal reflection (TIR) within the display when Θ
d, −1st > 21.5°. To achieve optimal color contrast in the pseudo-C beam, the diffraction efficiencies η for the G and B beams should be matched. To do so, an attempt has been made to find a matching point between B and G in the TIR region. According to the simulation data, the η corresponded to be 17.3% if the Θ was set at 27.5°. Typically, the full wide at half maximum (FWHM) for the diffraction peak is narrow. However, note that here, imperfections in the fabricated sample may broaden the diffraction peak [
14,
20].
Figure 6h,i shows the diffraction radar patterns at the specific incident angles for B and G beams. To achieve a Θ
d, −1st = 27.5° (ΔΘ
d, −1st = 0.036°) and η = 17.3% (Δη = 0.131%), the incident angles Θ
in for B and G beams were set to Θ
in,B = 15° and Θ
in,G = 8.2°, respectively. With this, the condition for beam incidence was determined.
Figure 7 shows the optical paths and calculated effects when the B and G beams are set at Θ
in,B = 15° and Θ
in,G = 8.2°.
Figure 7a is the simulation data of the TIR waveguide in the display for G and B diffractions with −1st order. The simulation results show good agreement between G and B beam behavior. The inset in
Figure 7a shows the behavior of both −1st and 0th order diffracted beams.
Figure 7b shows the photo of the TIR waveguide in the display, which reproduces the data seen in
Figure 7a. In the expanding image, beams separated by −1st and 0th orders were confirmed. Although it is hard to see, the +1st order diffraction ray also exists. It comes from the fact that the B and G beams are separated at Gr into three rays
It is important to investigate efficiency η change by rotating polarization φ.
Figure 7c shows the η as a function of φ. The data showed that η could be controlled in the range of ±5 % by tuning φ. During TM mode incidence, the diffraction efficiency η is relatively high. This may be due to guided mode resonance (GMR) and/or surface roughness. Since the CH system is activated, the color of the beam after passing through the Gr coupler must be verified again.
Figure 7d presents the chromatic values for the brightness line shown in
Figure 7b. From the data, the chromatic value for the brightness line is plotted at (0.25, 0.40), which corresponds to point (C) on the GB line. In conclusion, individual control of beam polarization and pseudo-mixture of beam colors have been successfully established.
The crosstalk removal applied to the generated TE/TM-polarization combination produces a single VR image based on a 45° linear polarization mode, as mentioned in the introduction, leading to the formation of a polarization-based encryption system. As a more advanced approach, an ultra-secure encryption system can be developed by utilizing a combination of the following two vortex polarization modes: azimuthal and radial polarizations (AP and RP) [
21]. The twin polarization beam, described in the equation for the electric field E, which includes both weight and polarization angle φ, supports three distinct photon polarization modes: in-plane, out-of-plane, and 3D-plane. As noted in Reference [
21], the irradiation using twin beams in AP/RP modes must be carefully considered. By individually adjusting the power of each beam, the number of distinguishable polarization states can be increased from three to five. Consequently, after implementing the crosstalk removal system, it becomes possible to generate five distinct high-quality VR images without interference. When used together, these modes enable a highly advanced form of encryption, potentially approaching ultimate security.
If a time-shift system for a two-color beam as GB is established, it can be extended to a three-color beam as RGB. Although synchronizing RGB beams with a 1/3 duty cycle is complex, it may help suppress flicker and eye-movement artifacts (saccades). In this case, the laser sources must be configured with a 120-degree temporal separation. The entire optical setup must be carefully aligned to accommodate the additional beam paths. Crucially, the 1/2 duty cycle CH must be replaced with a 1/3 duty cycle CH to achieve perfect temporal separation of the three beams. As the whole system, the current setup splits G and B beams for each eye using polarization filters. In the next stage, the R beam will be combined with G and B, using micro-polarization filters. Consequently, each eye will perceive composite G/R and B/R images with equal optical power, forming a full-color stereoscopic VR-HMD system.
In actuality, if an R beam is added to this system, its polarization state should be either TM or TE. Although the RGB laser system with a crosstalk removal function is not appropriated to the 3D-VR-HMD, in the field of LA, the mechanism can be interpreted more intuitively. When two beams are incident on the surface of a Gr, surface propagation typically occurs perpendicular to the polarization plane, leading to the formation of dual periodic grooves. However, when electric fields from multiple beams are synthesized (e.g., with differing polarization states), the resulting interference pattern may generate grooves at oblique angles or break the surface structure [
7,
8]. This unintended effect must be carefully controlled or avoided during ablation. A similar complication arises when using three beams, as the synthesized electric field becomes even more complex. If three polarization axes are directed to center, ablated materials would be irregular hexagonal structure arrays (see left in
Figure 8). Similarly, if three polarization axes are directed outside, the ablated materials would be star polygon structure arrays (see right in
Figure 8). However, if this system is not installed, this may potentially result in irregular groove orientation or an unpredictable surface. Therefore, polarization control is critical to building a prediction of fabrication process.
- E.
Fabrication of the wearable device
Finally, an attempt was made to fabricate a VR device based on this light source. The device housing was designed using 3D computer-aided design (CAD) software (Fusion 360, ver. 2024.) and fabricated using a fused deposition modeling (FDM) 3D printer (Kobra Neo, ver. 1.3.3.). The housing was made from polylactic acid (PLA) plastic, with a stacking accuracy of 0.10 ± 0.02 mm. The dimensions and weight of the housing were 250 × 120 × 30 mmt and 274 g, respectively. After printing, optical elements and electronic components were integrated into the housing, resulting in a wearable device.
Based on the calculated optical path, achieving miniaturization requires a rigorous re-calculation of the system. However, device compactification is feasible. By maintaining similar relations in the optical design, it is possible to reduce the optical path length for the two beams, resulting in a more compact device size. It should be noted, however, that the physical dimensions of optical elements impose practical limits. Taking these into account, the device size can be miniaturized up to approximately five times smaller than the current system at maximum.
Figure 9 shows the experimental setup for this device. The configuration slightly differs from the setup shown in
Figure 2. The key differences are as follows: (1) the addition of bandpass filters (BPFs) in the long-distance optical path, (2) the replacement of the half mirror (HM) with a dichroic mirror (DM), and (3) collimation of the beam by removing the lens units. These modifications slightly altered the device’s performance compared to the original design but significantly reduced the prototype’s production cost. The spatial resolutions of the obtained virtual images were 11.3 lp/mm and 5.66 lp/mm before and after the setup modification, respectively.
Note that this work focuses on polarization tuning on a mixing beam.
Figure 10a,b illustrates the optical configuration and viewer image for VR imaging in the waveguide glass (WG) using a single Gr coupler. The user can see the C-colored VR image on a WB through a WG.
Figure 10c shows the photo when G, B, and C beams are projected onto a WB at L = 150 mm. According to the data, the differences in G, B, and C beam color were confirmed.
Figure 10d shows the polarization-tuned VR beam emissions. By tuning polarization TE to TM for either input beam, as in the case of CH, new polarization modes such as cross-polarization are created. In general, TM-beam incidence does not diffract at the Gr surface. However, as described above, if the effect of GMR and/or surface roughness is included in this Gr coupler, the story differs. The obtained results showed good agreement with data for polarization tuning as seen in
Figure 4 and
Figure 7c. Namely, beam polarization status can be checked by using a polarization filter, and the obtained result proves that there is no influence of polarization crosstalk generated by the Gr.
Figure 10e,f shows the behaviors of C beam and pseudo-C beam as a function of distance L. When distance L is shifted from 150 to 300 mm, accumulated intensity for C and pseudo-C beams were kept and projected onto a WB, where intensity for the pseudo-C beam is half of that for the C beam. On the other hand, the divergence angle for beam was expanding a bit with better angular dispersion effect by the Gr input coupler.
Figure 11a,b illustrates the optical configuration for VR imaging in the WG by using a pair Gr coupler. As described in the main text, B and G beams are diffracted by the input coupler Gr, generating the pseudo-C color beam. This beam is then waveguided with TIR within the display. At the display’s endpoint, the output coupler re-diffracts the pseudo-C beam, which is subsequently split into B and G beams again. The divided beams are emitted in specific directions and projected onto a WB placed at a distance L. This configuration visualizes the separation of the beams.
Figure 11c shows the visualization of waveguides for G, B, C (w/o), and C (w) beams. The behavior of the beams, as recorded in the data, aligns with the optical configuration presented in
Figure 11a. In the VR image observed on a WB, the spot sizes for G, B, C (w/o), and C (w) beams were approximately φ = ~0.5 mm, and their resolutions were lower than those observed on the laser table. The reason why the image resolution is not high is due to disturbance of optical path arising from the thermal swelling of the PLA-housing. Therefore, current analysis is restricted by quantitative analysis. Note that the separation between the B and G beams was relatively loose, causing the C beam spots to appear in both the cases with and without CH, when L = 50 mm.
Figure 11d displays the results of VR image observation as a function of the distance L. According to the data, at L = 50 mm, the spot color maintains C color. However, at L > 100 mm, the spot color separates into B and G, and the spots spread out. These results indicate that the fabricated device projects a VR image with C color onto a semi-sphere VR space when L is shorter than 50 mm. In contrast, when L exceeds 50 mm, the device projects VR images with G and B colors onto a semi-sphere VR space.
On this device, two types of VR images using functional C beam were observed. However, in the future, device fabrication using augmented reality (AR) rather than VR is encouraged.