The Impact of Automation on the Efficiency of Port Container Terminals
Abstract
1. Introduction
- An automated port is a port system in which various functions and processes, such as container handling, crane operation, and transport using Autonomous Guided Vehicles (AGVs) are carried out with minimal or no human intervention. These functions are performed using automation technologies and digital systems.
- A semi-automated port refers to port facilities where some core operations are automated while others are done manually. Semi-automated container terminals can achieve significant or complete automation by introducing automated equipment such as Automated Stacking Cranes (ASCs) and AGVs. However, the term “semi-automated” can also refer to the use of remotely controlled equipment or the partial automation of certain equipment functions. A semi-automated terminal may have automated yard operations but conventional equipment for transporting containers between the yard and quay, or vice versa.
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- Methodology: Introduces a combined DEA-Tobit approach to analyze the impact of automation on port performance.
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- Empirical evidence: Analyzes container ports in the Mediterranean region with varying levels of automation. This study fills a research gap, by investigating and comparing the efficiency levels, automation maturity, and technological investments of these container ports.
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- Innovative classification framework: Proposes and develops an innovative classification framework to qualitatively assess the level of automation, digital technology adoption, and overall technological maturity of container ports. This methodology combines qualitative processes with quantitative data to apply the second stage of the model.
2. Literature Review
2.1. Impacts of Automation on Container Ports
2.1.1. Productivity and Efficiency
2.1.2. Costs, Safety and Social Implications
2.2. Technological Trends in Port Automation
2.3. Methodological Approaches in Port Efficiency Research
3. Materials and Methods
3.1. Data Envelopment Analysis Models
- Decision-Making Units (DMUs): The entities evaluated and compared efficiency within the DEA method. DMUs are production units that use inputs to produce outputs. Efficiency is calculated based on the ratio of resources used to produce results. In this research, the DMUs are individual container ports, compared in terms of their effectiveness in utilizing infrastructure and equipment [36].
- Inputs/Outputs: Inputs for a production unit can include all resources (labor, capital, raw materials, etc.) used to produce goods or services. Outputs are the end products or services generated by the production unit.
- Efficiency: The ability of a production unit to effectively use available and limited resources (inputs) to produce goods or services (outputs). A unit is considered efficient when it achieves the maximum possible output with the given inputs or when it uses the minimum possible inputs to achieve specific outputs [37].
3.1.1. Constant Returns to Scale (CCR)
- xij: The input i = 1, 2, …, m used by DMU j,
- yrj: The output r = 1, 2, …, s produced by DMU j,
- λj: intensity variable
3.1.2. Variable Returns to Scale (BCC)
3.2. Tobit Regression Model
- yj*: A latent (unobserved) variable transformed from the original y.
- yj: The efficiency values of port j from the DEA-BCC model.
- xj: The vector of independent variables for DMU j.
- β: The unknown parameters of the independent variables,
- εj: The error term (independently and normally distributed with εj~Ν (0,σ2).
4. Analysis
4.1. Development of DEA Models
4.1.1. Data Collection
- Be in the wider Mediterranean region.
- Handle at least 800,000 TEUs in 2023.
- Be container terminal ports and not general cargo commercial ports. Ports with passenger terminals were excluded from the calculations.
4.1.2. Variable Selection for the DEA Models
- Productivity in TEUs (annual container port throughput): This is the most important output of a port and serves as an indicator of its production efficiency.
- Total quay length (in meters, m).
- Terminal area (in hectares, ha).
- Number of quay cranes (Ship to Shore cranes, mobile cranes).
- Number of stacking cranes in the yard (RTGs and RMGs).
4.2. Development of the Tobit Regression
4.2.1. Variable Selection for the Tobit Regression
- y: Efficiency of each port, as determined by the results of the first stage of the model using DEA-BCC.
- x1: Automation index, indicating the level of technological maturity and technological advancement of each port. This variable is determined separately following an innovative methodological framework described in the next section. This framework is based on the qualitative and quantitative characteristics of each port, as well as on available data and information from reliable sources.
- x2: TEUs per ship call (TEUs/call): The number of containers handled during the arrival and departure of ships (ship calls). This variable expresses the number of containers moved per ship call. Data was collected from the Eurostat database and from the official websites of the ports, to compute the ratio with total annual TEUs in the numerator and the annual number of ship calls in the denominator [52]. For ports not listed in Eurostat (non-European ports), the relevant figures were obtained from the official website of each port for the same reference year (2023). This variable is also related to the types of vessels that each port serves.
- x3: TEUs per worker per container port (TEUs/worker): This variable expresses the productivity of the labor force. It is calculated as the ratio of total annual TEUs to the total workforce of each port. Information on the number of employees for each port was collected from the ports’ official websites or their published financial reports. This variable is related to automation because ports with a higher level of automation generally tend to employ fewer workers.
- x4: Revenue, representing the financial performance of each port in terms of annual turnover. This variable indicates the economic status of each port and refers to its annual income. Port efficiency depends on the share of revenue allocated to investments in automation technologies.
4.2.2. Automation and Technological Maturity Index of Ports
- Availability and use of advanced automation systems.
- Investment in advanced machinery and automation of flows and processes.
- Integration of AI systems into port services, such as software.
- Participation in research projects related to sustainability commitments and innovations aimed at reducing the carbon footprint and increasing operational efficiency.
- Partial or full automation of container handling (transitioning from manual processes to automated or semi-automated practices).
- Haifa (Israel): Utilizes a smart port management system and technology from Shanghai International Port Group (operational since 2021).
- Valencia (Spain): Utilizes AI for truck traffic forecasting and port operation optimization, focusing on digitalization and machine learning models.
- Alexandria (Egypt): Uses a fully integrated AI terminal operating system, gate automation system, full electronic documentation and digital monitoring.
- Mersin (Turkey): Utilizes an integrated digital management system for terminal operations and 24/7 container tracking, wireless network coverage, and camera surveillance.
- Koper (Slovenia): Utilizes multiple digital systems, including integrated platforms for management, truck appointments and scheduling, warehouse management and client-side integration platforms (e.g., e-container).
- Tanger Med (Morocco): Utilizes cloud computing for cybersecurity and smart systems for port and industrial facilities and digitalization.
- Algeciras (Spain): Uses advanced RTG automation, automatic positioning and guidance systems, automated gates and container identification systems, a truck appointment system, and real-time API data sharing.
- La Spezia (Italy): Implements automation of processes and flow management, customs documents, mediation with authorities, and telematics activation for service optimization.
- Ambarli (Turkey): A “smart port” applying various technologies aimed at increasing efficiency and sustainability. It is equipped with modern cranes and cargo handling equipment, exploring automated systems and IoT devices.
- Genoa (Italy): Ordered a first-generation ecological crane in 2022 and relies on automated and digital operational systems for modernization, improved performance, and energy efficiency.
- Gioia Tauro (Italy): Engaged in modernizing container facilities and forming strategic partnerships to enhance efficiency and competitiveness.
- Marsaxlokk/Malta Freeport (Malta): Significant investments (over €320 million) have been made in infrastructure, equipment, and digitalization since privatization in 2004.
- Barcelona (Spain): Aiming to become a “smart” logistics hub by using advanced digital scanning platforms (such as mobile X-ray units) for logistics.
- Marseille Fos (France): Aiming to establish itself as a maritime data hub by investing in smart port digital infrastructures and submarine cables.
- Sines (Portugal): Committed to environmental sustainability and innovation to reduce its carbon footprint and increase operational efficiency.
- Port Said (Egypt): New terminals are expected in the second half of 2025, including multi-purpose, general cargo, dry bulk, and ro-ro terminals as well as a vehicle management line with an annual capacity of 800,000 vehicles.
- Casablanca (Morocco): Investment in digital transformation starting in December 2024 focusing on developing and implementing digital solutions.
- Constanța (Romania): Transforming into a “smart port,” by incorporating technologies to enhance efficiency, reduce its environmental footprint, and improve overall operations. This includes creating a new Port Community System and investing in upgrades to the port’s electrical infrastructure.
- Damietta (Egypt): Strengthening the strategic framework to expand port customers and increase throughput capacity by offering operational and logistical facilities while organizing workflows to ensure the continuity and efficiency of terminal operations.
- Piraeus (Greece): There is insufficient published data indicating the full adoption of advanced and automated systems, the complete implementation of digitalization projects, smart management, or the upgrading of infrastructure for energy efficiency.
5. Results
5.1. DEA Results
5.2. Tobit Regression Results
- Tobit-I included all independent variables: Automation Index (x1), TEUs per Call (x2), TEUs per Worker (x3), and Revenue (x4).
- Tobit-II excluded the variable Revenue (x4) to assess the effect of the remaining variables.
6. Discussion and Conclusions
6.1. Key Findings
6.2. Recommendations for Further Research
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
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| a/a | Container Ports | Country | a/a | Container Ports | Country |
|---|---|---|---|---|---|
| 1 | Tanger Med | Morocco | 11 | Alexandria | Egypt |
| 2 | Valencia | Spain | 12 | Marseilles Fos | France |
| 3 | Genoa | Italy | 13 | Sines | Portugal |
| 4 | Algeciras | Spain | 14 | Koper | Slovenia |
| 5 | Piraeus | Greece | 15 | Port Said | Egypt |
| 6 | Barcelona | Spain | 16 | Casablanca | Morocco |
| 7 | Gioia Tauro | Italy | 17 | Haifa | Israel |
| 8 | Marsaxlokk | Malta | 18 | Ambarli | Turkey |
| 9 | Mersin | Turkey | 19 | Constanța | Romania |
| 10 | La Spezia | Italy | 20 | Damietta | Egypt |
| Output | Inputs | ||||
|---|---|---|---|---|---|
| Throughput (TEUs) | Quay Length (m) | Terminal Area (ha) | Quay Cranes (Number) | Yard Cranes (Number) | |
| Mean | 2.622.852 | 2.514 | 106 | 20 | 46 |
| Standard Deviation | 2.055.370 | 1.264 | 68 | 10 | 33 |
| Minimum | 2.800 | 695 | 27 | 5 | 0 |
| Maximum | 8.617.410 | 4.812 | 231 | 43 | 113 |
| Variable | Description | Unit |
|---|---|---|
| Port efficiency (y) | Dependent variable extracted from the DEA-BCC model | Efficiency values (0–1) |
| Automation index (x1) | Continuous index, represents technological maturity and automation level. | Derived from qualitative criteria |
| TEUs per ship call (x2) | Average container throughput per vessel call. | Total annual TEUs/total annual ship calls |
| TEUs per worker per container port (x3) | Labor productivity indicator | Total annual TEUs/total number of employees |
| Revenue (x4) | Economic performance indicator | Annual turnover (million €) |
| Port Category | Description |
|---|---|
| Category 1 | Advanced automation and digital integration |
| Category 2 | Investment in advanced equipment and digital expansion |
| Container Ports | Port Category | Container Throughput | Efficiency | Scale Efficiency | Returns to Scale | |
|---|---|---|---|---|---|---|
| (TEUs) | DEA-CCR | DEA-BCC | ||||
| Tanger Med | 1 | 8,617,410 | 0.70 | 1.00 | 0.70 | increasing |
| Piraeus | 2 | 4,825,813 | 0.88 | 1.00 | 0.88 | increasing |
| Valencia | 1 | 4,780,666 | 0.37 | 0.56 | 0.66 | increasing |
| Algeciras | 1 | 4,733,526 | 0.73 | 0.91 | 0.80 | increasing |
| Gioia Tauro | 2 | 3,548,827 | 1.00 | 1.00 | 1.00 | constant |
| Port Said | 2 | 3,528,611 | 1.00 | 1.00 | 1.00 | constant |
| Barcelona | 2 | 3,268,911 | 0.45 | 0.60 | 0.75 | increasing |
| Ambarli | 1 | 3,170,000 | 0.68 | 0.77 | 0.88 | increasing |
| Marsaxlokk | 2 | 2,800,000 | 0.58 | 0.66 | 0.88 | increasing |
| Genoa | 2 | 2,419,829 | 0.33 | 0.43 | 0.77 | increasing |
| Damietta | 2 | 1,969,429 | 0.46 | 0.50 | 0.92 | increasing |
| Mersin | 1 | 1,942,071 | 0.45 | 0.48 | 0.94 | increasing |
| Sines | 2 | 1,665,308 | 1.00 | 1.00 | 1.00 | constant |
| La Spezia | 1 | 1,663,071 | 0.61 | 0.62 | 0.98 | increasing |
| Marseille Fos | 2 | 1,471,761 | 0.68 | 0.73 | 0.93 | increasing |
| Haifa | 1 | 1,470,000 | 0.56 | 0.63 | 0.89 | increasing |
| Alexandria | 1 | 1,324,947 | 0.40 | 0.40 | 1.00 | constant |
| Casablanca | 2 | 1,300,000 | 0.41 | 0.43 | 0.95 | increasing |
| Koper | 1 | 1,047,779 | 0.62 | 1.00 | 0.62 | increasing |
| Constanța | 2 | 884,598 | 0.61 | 1.00 | 0.61 | increasing |
| Average | 0.62 | 0.72 | 0.87 | |||
| Tobit-I | Tobit-II | |
|---|---|---|
| Coefficients | ||
| β0 (Intercept) | 0.8366 *** | 0.8432 *** |
| β1 Automation | −0.0399 | −0.0832 |
| β2 TEUs/Call | 0.1900 | 0.1861 |
| β3 TEUs/Worker | −0.0415 | −0.0583 |
| β4 Revenue | −0.0921 | not applicable |
| Pseudo-R2 | 0.1559 | 0.1795 |
| σ | 0.2584 | 0.2786 |
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Tsagkaris, P.; Moschovou, T.P. The Impact of Automation on the Efficiency of Port Container Terminals. Future Transp. 2025, 5, 155. https://doi.org/10.3390/futuretransp5040155
Tsagkaris P, Moschovou TP. The Impact of Automation on the Efficiency of Port Container Terminals. Future Transportation. 2025; 5(4):155. https://doi.org/10.3390/futuretransp5040155
Chicago/Turabian StyleTsagkaris, Panagiotis, and Tatiana P. Moschovou. 2025. "The Impact of Automation on the Efficiency of Port Container Terminals" Future Transportation 5, no. 4: 155. https://doi.org/10.3390/futuretransp5040155
APA StyleTsagkaris, P., & Moschovou, T. P. (2025). The Impact of Automation on the Efficiency of Port Container Terminals. Future Transportation, 5(4), 155. https://doi.org/10.3390/futuretransp5040155
