Design and Performance Evaluation of a Vacuum-Based Twist–Bend End-Effector for Automated Mushroom Harvesting with Vision-Based Damage Assessment
Abstract
1. Introduction
2. Materials and Methods
2.1. Experiment Setup and End-Effector Selection
2.2. Suction Force Equation for the Vacuum Cup End-Effector
2.3. Bending Process and Force Analysis
2.4. Twisting Process and Torque Analysis
2.5. Determination of the Friction Coefficient
2.6. Bending Test and Force Measurement
2.7. Twisting Test and Torque Measurement
2.8. Development of the End-Effector Based on Bending and Twisting Tests
2.9. Whiteness Index Calculation
3. Results and Discussion
3.1. Friction Coefficient
3.2. Bending Test Results
3.3. Twisting Test Results
3.4. Comparison of the Minimum Vacuum Pressure for Bending and Twisting
3.5. Final Design and Success Rate of the End-Effector Prototype
3.6. Whiteness Index Evaluation
3.7. Recommended Pressure
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
| Symbol | Description | Unit |
| Ao | Area of the outer circle of the vacuum cup | m2 |
| Ai | Area of the inner circle of the vacuum cup | m2 |
| Do | Diameter of the outer lip of the vacuum cup | m |
| Di | Diameter of the inner lip of the vacuum cup | m |
| F | Vacuum-generated force during bending | N |
| Fs | Vacuum-generated force during bending | N |
| f | Frictional force resisting relative motion | N |
| H | Vertical distance from contact point to mushroom bottom | m |
| Mt | Total torque exerted during twisting | Nm |
| Pvacuum | Vacuum pressure required for harvesting | Pa |
| Patm | Atmospheric pressure | Pa |
| Psuction | Suction pressure inside the vacuum cup | Pa |
| r | Distance from pivot point to force application point | m |
| r1 | Inner radius of vacuum cup contact area | m |
| r2 | Outer radius of vacuum cup contact area | m |
| X | Horizontal displacement during bending | m |
| α | Bending angle | degrees (°) |
| μ | Friction coefficient between vacuum cup and mushroom cap | - |
| WI | Whiteness Index (indicator of mushroom color quality) | - |
| L* | Lightness component in the CIELAB color space | - |
| a* | Red–green chromaticity component in CIELAB | - |
| b* | Yellow–blue chromaticity component in CIELAB | - |
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| p-Vacuum Gauge (kPa) | Success Rate (%) n = 80 |
|---|---|
| −5 | 73 |
| −10 | 83 |
| −15 | 92 |
| −20 | 97 |
| Factor | N | Mean | Standard Deviation | Grouping | ||
|---|---|---|---|---|---|---|
| Hand Picking | 50 | 43.07 | 2.97 | B | ||
| −5 kPa | 50 | 44.38 | 3.09 | A | ||
| −10 kPa | 50 | 42.88 | 2.12 | B | ||
| −15 kPa | 50 | 42.78 | 2.14 | B | ||
| −20 kPa | 50 | 39.79 | 3.29 | C | ||
| Factor | N | Mean | Standard Deviation | Grouping | ||
|---|---|---|---|---|---|---|
| Hand Picking | 50 | 34.05 | 6.73 | A | ||
| −5 kPa | 50 | 36.71 | 4.03 | B | ||
| −10 kPa | 50 | 37.74 | 3.78 | B | ||
| −15 kPa | 50 | 38.22 | 3.97 | B | ||
| −20 kPa | 50 | 28.72 | 6.89 | C | ||
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© 2026 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license.
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Pawikhum, K.; Yang, Y.; He, L.; Pecchia, J.A.; Heinemann, P. Design and Performance Evaluation of a Vacuum-Based Twist–Bend End-Effector for Automated Mushroom Harvesting with Vision-Based Damage Assessment. AgriEngineering 2026, 8, 151. https://doi.org/10.3390/agriengineering8040151
Pawikhum K, Yang Y, He L, Pecchia JA, Heinemann P. Design and Performance Evaluation of a Vacuum-Based Twist–Bend End-Effector for Automated Mushroom Harvesting with Vision-Based Damage Assessment. AgriEngineering. 2026; 8(4):151. https://doi.org/10.3390/agriengineering8040151
Chicago/Turabian StylePawikhum, Kittiphum, Yanqiu Yang, Long He, John A. Pecchia, and Paul Heinemann. 2026. "Design and Performance Evaluation of a Vacuum-Based Twist–Bend End-Effector for Automated Mushroom Harvesting with Vision-Based Damage Assessment" AgriEngineering 8, no. 4: 151. https://doi.org/10.3390/agriengineering8040151
APA StylePawikhum, K., Yang, Y., He, L., Pecchia, J. A., & Heinemann, P. (2026). Design and Performance Evaluation of a Vacuum-Based Twist–Bend End-Effector for Automated Mushroom Harvesting with Vision-Based Damage Assessment. AgriEngineering, 8(4), 151. https://doi.org/10.3390/agriengineering8040151

