Vapor Compression Cycle: A State-of-the-Art Review on Cycle Improvements, Water and Other Natural Refrigerants
Abstract
:1. Introduction
2. Refrigeration Cycle Improvements
- Positive displacement, such as reciprocating and linear compressors
- Rotary, including scroll, screw, root, and rolling compressors
- Kinematic compressors, such as centrifugal and axial compressors
2.1. Cycle Improvement by Increasing Sub-Cooling and Superheating
- Suction Line Heat Exchanger (SLHX)
- Mechanical Sub-cooling (MS)
- Thermoelectric Sub-cooling (TS)
2.1.1. Suction Line Heat Exchanger (SLHX)
2.1.2. Mechanical Sub-Cooling (MS)
2.1.3. Thermoelectric Sub-Cooling (TS)
2.2. Cycle Improvement by Expansion Loses Recovery
2.2.1. The Expander Cycle
2.2.2. Ejector Cycle
3. Refrigerants Development and Environmental Assessment
3.1. Natural Refrigerants
3.1.1. Air
3.1.2. Water (R-718)
3.1.3. Hydrocarbons
3.1.4. Carbon Dioxide (R-744)
3.1.5. Ammonia (R717)
3.2. Water as a Refrigerant
4. Conclusions
- The refrigeration cycle COP can be improved by increasing super-heating and sub-cooling or recovering expansion losses.
- Sub-cooling and super-heating can be increased by using different methods, including suction line heat exchangers, mechanical sub-cooling, and thermo-electric sub-cooling.
- The selection of the most suitable sub-cooling/super-heating method depends on the application and is highly related to the refrigerant properties.
- Natural refrigerants are the ultimate solution for the environmental challenges of the VCC.
- The most promising natural refrigerants are carbon dioxide and water, as they are the safest and most efficient among natural refrigerants.
- Water is a very efficient and safe refrigerant, and could solve most of the environmental challenges related to refrigerants. However, more research is needed to solve the technical challenges associated with using water as a refrigerant.
- The proposed solutions for using water as a refrigerant are as follows: promoting industry collaboration to reduce the cost of water compressors, using direct expansion and condensing techniques.
- Using cascade refrigeration cycle and cycle modifications such as a two-phase ejector or expander could improve the refrigeration cycle performance. However, they are highly dependent on the refrigerant’s thermophysical properties, and detailed research should be performed to choose the most suitable technique.
5. Future Prospects
- The high volumetric flow rate requirement driven by the very high specific volume of water vapor at low temperatures.
- The relatively high pressure ratio that is needed for the system to operate within the evaporation and condensation temperatures commonly used for cooling applications.
- The high compressor discharge temperature that results from the high compression ratio.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Nomenclature
CFC | Chlorofluorocarbon |
COP | Coefficient of performance |
FIC | Fluoroiodocarbon |
GHG | Greenhouse gases |
GW | Global warming |
GWP | Global warming potential |
HCFO | Hydrochlorofluoroolefin |
HFC | Hydrofluorocarbon |
HFO | Hydroflouroolefin |
HVAC | Heating ventilation and air conditioning |
MS | Mechanical sub-cooling |
OD | Ozone depletion |
ODP | Ozone depletion potential |
SLHX | Suction line heat exchanger |
TS | Thermoelectric sub-cooling |
VCC | Vapor compression cycle |
VCR | Vapor compression refrigeration |
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Refrigerant Group | Description | Examples | Current Status | Availability | Environmental Impact |
---|---|---|---|---|---|
CFCs | Chlorofluorocarbons are very harmful to the environment due to their ODP, GWP, and long atmospheric life | R11, R12 | Phased out in Jan 1996, in accordance with the Montreal protocol. | CFCs are usually produced by halogen exchange initiated by chlorinated ethane and methane. | ODP: High, GWP: Medium, Lifetime: 20–100 Years |
HCFCs | Hydrochlorofluorocarbons have a relatively low ODP, GWP, and atmospheric life | R22, R123 | Phased out in 2020, in accordance with the Montreal protocol. | Derived from propane, ethane, and methane as a volatile component. | ODP: Medium, GWP: Medium, Lifetime: <20 years |
HFCs | Hydrofluorocarbons have zero ODP but a relatively high GWP | R-134a, R-245fa, R-125, R-32 | Targeted for a phase-down in 2030. | Derived from propane, ethane, and methane as a volatile component. | ODP: Very Low, GWP: Low, Lifetime: <300 years |
FICs | Fluoroiodocarbons have a ODP close to zero and a low GWP | Ikon-22A, Ikon-12C | New refrigerants. | Produced in the lab or special manufacturing facilities via chemical reactions. | ODP: Very low, GWP: Low Lifetime: Very short (estimated in days) |
HFOs | Hydrofluorooelifins are stable, with a short atmospheric life, zero ODP and a very low GWP. However, they have relatively low efficiency | R1234yf, R1234ze, R-1233zd | The industry needs to evaluate the environmental benefits against the efficiency of these refrigerants. | Consist of hydrogen, carbon and fluorine atoms, but should have a minimum of one double bond between the carbon atoms. | ODP: Zero, GWP: Very Low Lifetime: <20 years |
Natural refrigerants | Naturally available with a negligible effect on the environment | R717, R718, R290, R600, R744 | Used currently for various applications. However, they have not been widely adopted due to unfavourable properties. | Available in nature. | ODP: Zero, GWP: Negligible Lifetime: <20 years |
Refrigerant | Water | Ammonia | Carbon Dioxide | Isobutane | Propane | Tetrafluoroethane |
---|---|---|---|---|---|---|
Code | R-718 | R-717 | R-744 | R-600a | R-290 | R-134a |
ODP | 0 | 0 | 0 | 0 | 0 | 0 |
GWP (100 Years) | <1 | <1 | 1 | <5 | 20 | 1430 |
Critical temperature (°C) | 373.9 | 132.2 | 31 | 134.7 | 96.7 | 101.06 |
Critical pressure (kPa) | 22.06 | 11.33 | 7.38 | 3.629 | 4.25 | 4.059 |
Normal boiling temperature (°C) | 100 | −33 | −78.4 | −11.7 | −42.2 | −26.074 |
Freezing temperature (°C) | 0 | −77.7 | −56.55 | −159.6 | −188 | −103.3 |
Latent heat of vaporization at 20 °C (kJ/kg) | 2453.8 | 1187.2 | 155.2 | 367 | 344.3 | 180 |
Safety Classification | A1 | B2 | A1 | A3 | A3 | A1 |
Refrigerant | Cycle | Applications | Advantages | Disadvantages |
---|---|---|---|---|
Air | Joule (Reverse Brayton) | Airplane cabin air-conditioning | Safety, availability, environmentally Friendly | Relatively low cycle efficiency |
Water | Absorption and Carnot | Absorption Chillers, evaporative cooling, high-temperature heat pump and VCR | Safety, availability, environmentally friendly, stability, efficiency | High boiling temperature, large specific volume, corrosive |
Hydrocarbons | Carnot | Small-charge refrigeration systems, truck refrigeration, and small-tonnage chillers | Suitable thermodynamic properties, low environmental impact, availability. | Extremely flammable |
Carbon Dioxide | Carnot | Large-scale refrigeration, cascade refrigeration | Safety, availability, low cost | Requires a high pressure to condense, high system costs |
Ammonia | Absorption and Carnot | Large-scale refrigeration, Absorption chillers | Good thermodynamic properties, efficiency, availability, low cost, and low environmental impact | Toxic at high concentration, requires highly trained operators, slightly flammable |
Advantages of Water as a Refrigerant | |
---|---|
Availability | Water is available in nature in large quantities and at a low cost. |
Environment friendly | Water has no impact on the environment, with ODP = 0 and GWP < 1. |
Safety | Water is non-toxic and neither flammable nor explosive, and is easy to dispose of after use. |
Stability | Water is chemically stable and suitable for long-term use. |
Thermodynamic properties | Water has favourable thermodynamic properties, such as a large latent heat of vaporisation and thermal capacity. Hence, it has a high COP. |
Strategic Choice | Moving to water as a refrigerant eliminates the uncertainty regarding changes to the regulations and restrictions. |
Disadvantages of water as a refrigerant | |
Technical | Water vapor has a very high specific volume, which requires a high volumetric flow rate. In addition, it requires a high compression ratio, which causes a high compressor discharge temperature. |
Economical | It is very costly to design compressors that enable water to be used as a refrigerant. |
Space | Due to the high volumetric flow rate required for water, the equipment that uses water as a refrigerant is commonly larger, requiring more space. |
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Alsouda, F.; Bennett, N.S.; Saha, S.C.; Salehi, F.; Islam, M.S. Vapor Compression Cycle: A State-of-the-Art Review on Cycle Improvements, Water and Other Natural Refrigerants. Clean Technol. 2023, 5, 584-608. https://doi.org/10.3390/cleantechnol5020030
Alsouda F, Bennett NS, Saha SC, Salehi F, Islam MS. Vapor Compression Cycle: A State-of-the-Art Review on Cycle Improvements, Water and Other Natural Refrigerants. Clean Technologies. 2023; 5(2):584-608. https://doi.org/10.3390/cleantechnol5020030
Chicago/Turabian StyleAlsouda, Fadi, Nick S. Bennett, Suvash C. Saha, Fatemeh Salehi, and Mohammad S. Islam. 2023. "Vapor Compression Cycle: A State-of-the-Art Review on Cycle Improvements, Water and Other Natural Refrigerants" Clean Technologies 5, no. 2: 584-608. https://doi.org/10.3390/cleantechnol5020030
APA StyleAlsouda, F., Bennett, N. S., Saha, S. C., Salehi, F., & Islam, M. S. (2023). Vapor Compression Cycle: A State-of-the-Art Review on Cycle Improvements, Water and Other Natural Refrigerants. Clean Technologies, 5(2), 584-608. https://doi.org/10.3390/cleantechnol5020030