Next Article in Journal
Stress Analysis of Tibial Bone Using Three Different Materials for Bone Fixation Plates
Previous Article in Journal
Geometry and Hybridization Effect on the Crashworthiness Performances of Carbon and Flax/Epoxy Composites
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

The Influence of Different Solvents on the Physical Properties of ZnO Thin Films

by
Alejandra López-Suárez
* and
Dwight R. Acosta
Instituto de Física, Universidad Nacional Autónoma de México, Ciudad de México A.P. 20-364, Mexico
*
Author to whom correspondence should be addressed.
J. Compos. Sci. 2024, 8(8), 332; https://doi.org/10.3390/jcs8080332
Submission received: 18 July 2024 / Revised: 10 August 2024 / Accepted: 20 August 2024 / Published: 22 August 2024
(This article belongs to the Section Composites Manufacturing and Processing)

Abstract

:
Polycrystalline zinc oxide (ZnO) thin films were deposited on soda-lime glass substrates using the chemical spray pyrolysis method at three different substrate temperatures: 400, 450, and 500 °C. The solvents used in the precursor solution consisted of either ethanol or methanol. The effects of these solvents on the compositional, structural, morphological, electrical, and optical properties were studied with different techniques, including Rutherford Backscattering Spectrometry (RBS), X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), four-point method, and Ultraviolet and Visible Spectroscopy (Uv-Vis). The results show that both temperature and the type of solvent modify the properties of the materials. An essential outcome of the study was that at 500 °C, the ZnO thin films prepared with either ethanol or methanol exhibited almost the same high-quality crystallinity, stoichiometry, average crystallite size, energy band gap, and resistivity. These findings contribute to our understanding of the properties of these materials and their potential applications.

1. Introduction

Zinc oxide (ZnO) is an n-type semiconductor with a band gap of 3.37 eV and large free exciton binding energy (60 mV) [1]. Its unique properties, including good transparency, high electron mobility, and strong luminescence at room temperature, make it an excellent candidate for a wide range of applications. The versatility of ZnO in these diverse applications is evidence of its potential in optoelectronic devices, acoustic transducers, varistors, gas sensors, transparent electrodes, optical windows in solar panels, and transparent conductors [2].
The ZnO films reported in this work are layers of material with thicknesses running from tens of nanometers to a few tens of microns. These films, formed from the accumulation of atoms or molecules on the surface of a substrate, gained importance over the years due to their continuous growth in various technological applications, such as manufacturing microelectronics devices, photovoltaic components, and sensors. The deposition technique used to form a thin film is not just a step in the process, but a crucial factor in obtaining the properties required for specific types of technological applications. Understanding and mastering this technique is key to the success of any thin film project. The thin film’s deposition process is summarized in three main stages: the generation of atomic species, the transport of these spices through a medium, and the interaction of the spices on a substrate.
Thin films can be produced using different deposition methods, which can be summarized as physical and chemical processes. The physical methods include laser ablation [3], molecular beam epitaxy [4], physical vapor deposition [5], and sputtering [6]. On the other hand, chemical methods, such as chemical vapor deposition [7,8], atomic layer epitaxy [9], sol-gel spin coating [10], and spray pyrolysis [11], are known for their precision and reliability, providing a sense of confidence in thin film production.
The pneumatic pyrolytic spray technique allows us to synthesize the precursor material for its deposition on a surface [12]. This technique is based on the pyrolytic decomposition of a metal compound dissolved in a mixture when sprayed on a preheated substrate. The geometry of the spray nozzle and the gas pressure determine the shape of the spray, the droplet size distribution, and the gas flow. The latter determines the growth kinetics and the quality of the film. Other essential control parameters that affect the quality of the films are the substrate’s nature and temperature, the solution’s composition, the carrier gas, the solution flow rate, the deposition time, and the distance from the substrate to the spray nozzle. Films grown on substrates below 300 °C are amorphous in nature, while polycrystalline films are formed at higher temperatures [13].
The process of forming and growing thin films can be divided into several stages: condensation, diffusion, nucleation, grain growth, combination, and connection of atoms or particle clusters on substrates. During this process, a carrier gas transports atomized aerosol particles to a hot substrate heated at a specific temperature. Each droplet acts as a microreactor and undergoes several chemical and physical changes, including (i) solvent evaporation from the droplet surface, (ii) precipitation of the solute, (iii) thermolysis, (iv) porous particle formation of the defined architecture, and (v) solid particle formation and sintering [14].
In order to create films with good physical properties, it is essential to prevent the metal from completely oxidizing by adding a suitable compound, such as propanol or alcohol. When organic materials decompose, they reduce oxide films and create anion vacancies [15]. Higher substrate temperatures increase the deposition rate and support chemical reduction (anion vacancies) [15]. The precursor solution consists of salts of the elements to be deposited and dissolved in alcohol or water. Therefore, in order to create high-quality thin films with strong adhesion, it is crucial to control the solution parameters (concentration, pH, and solvent), which in turn might influence the size of the generated droplets, resulting in a material with suitable properties.
The physical properties of some alcohols used as solvents in precursor solutions, such as ethanol (CH3CH2OH) and methanol (CH3OH), are of utmost importance. These organic compounds, each containing at least one hydroxyl group attached to a saturated carbon atom, share a range of physical properties. Their exceptional water solubility and relatively low boiling points (78.3 °C for ethanol and 64.7 °C for methanol) play a crucial role in their applications.
The thermal decomposition of sprayed alcohol solutions is a sequential process that occurs during the flight of the drops toward the substrate and when they impact the hot surface. The temperature of the substrate significantly influences the phenomena that occur. As the drops travel towards the substrate, they experience heating, initiating a preferential evaporation phase of the highly volatile ethanol or methanol. Depending on the substrate’s temperature, the solvent can evaporate entirely during the flight before reaching the hot surface. Upon impact, the drops spread and decompose the precursor salt, leading to the formation of thin films [14].
This study involved the deposition of ZnO thin films on soda-lime glass using the spray pyrolysis technique at substrate temperatures of 400, 450, and 500 °C. By altering the solvent (ethanol or methanol) in the precursor solution, the resulting variations in the films’ structural, morphological, optical, and electrical properties were investigated. It is worth noting that these studies were not conducted at temperatures higher than 400 °C, marking our research as a contribution to the field.

2. Materials and Methods

ZnO thin films were prepared using the pneumatic pyrolytic spray technique. The soda-lime glass was used as the substrate, and in the spraying solution, either ethanol or methanol was used as the solvent. To prepare the spraying solution, 10.97 g of zinc acetate 2-hydrate and 50 mL of acetic acid were slowly added under agitation into 250 mL of deionized water, following a precise sequence of steps. The acetic acid was added to the solution to prevent the formation of hydroxides. Then, 700 mL of the solvent (ethanol or methanol) was added to the solution. The depositions were carried out at three substrate temperatures: 400, 450, and 500 °C. In each case, 70 mL of precursor solution was sprayed onto the substrate.
The ZnO thin films and their thicknesses were analyzed using the Rutherford Backscattering (RBS) technique in the 3 MV Pelletron-type accelerator of the Physics Institute at the National University of Mexico. During the experiment, 2.5 MeV alpha particles with a 1 mm diameter were used as the beam. The alpha particles were backscattered at an angle of 167° to the beam direction. The surface barrier detector was positioned at this angle to detect their energy. The energy lost during the collision of the alpha particles with the atoms that form the sample is related to each element present. In this way, the elemental composition of the sample can be determined.
The signals from the detector were amplified and sent to a multichannel analyzer and a computer to generate the RBS spectrum for each sample. The SIMNRA code [16] was used to analyze the spectrum and obtain the elemental composition of the samples.
The structural properties of the ZnO thin films were analyzed with a Bruker D8 Advanced diffractometer, using the Cu kα radiation, by the X-ray Diffraction (XRD) technique. This thorough research approach was also applied to the transmittance properties of the films and the calculation of their band gaps, which were studied at room temperature with an Agilent HP 8453 UV-Vis spectrophotometer in the 300–1000 nm range. The samples’ morphology and particle size were conducted with a Scanning Electron Microscope FEG JEOL JSM-7800. Resistivity measurements were studied with Jandel Multi Height Microposition probe equipment, using the four-point probe method.

3. Results and Discussion

3.1. RBS Results

The elemental concentration of the ZnO thin films was obtained using the RBS technique, with alpha particles backscattered at 167°. Figure 1 presents a typical RBS spectrum corresponding to the ZnO thin film prepared at 450 °C and using ethanol as the solvent. The peaks corresponding to the elements that compose the sample (Zn and O) and the substrate (Si and O) are visible. It is important to note that this nuclear technique does not allow us to separate the oxygen signal from the film and the substrate; nevertheless, the Zn signal is clearly observed. The SIMNRA analysis revealed the presence of Zn atoms within the SiO2 matrix, indicating the occurrence of element diffusion during the synthesis process. Notably, the depth of Zn diffusion into the SiO2 matrix is consistent for both ethanol and methanol solvents.
Figure 2 compares the RBS signals of the Zn element for the samples prepared at 450 °C using ethanol and methanol as solvents. A noticeable increase in the height and width of the Zn peak when ethanol is used can be noticed. In an RBS spectrum, the peak’s height and width indicate the element’s concentration and depth within the sample, respectively [17]. This fact suggests that ethanol plays a crucial role in the more straightforward incorporation of Zn into the film, resulting in thicker films. The full-width-at-half maximum (FWHM) of the Zn signal is directly related to the film’s width, as will be discussed later.
Figure 3 displays the percentage concentration of Zn atoms versus the substrate temperature. These results are derived from the analysis of RBS spectra using the SIMNRA code, which calculates the elemental concentrations in the samples. It was observed that similar to the findings in Figure 2, using ethanol as a solvent during the synthesis of ZnO thin films leads to easy incorporation of Zn into the sample, resulting in stoichiometric samples. The increase in Zn concentration with the substrate temperature during sample preparation underscores the dominant role of this variable during the synthesis of the films. Furthermore, it was observed that at 500 °C, stoichiometric ZnO films could be obtained regardless of the type of solvent used. Additionally, Figure 3 illustrates the diminishing in Zn atoms, which corresponds to an excess of oxygen atoms in films prepared at 400 °C and 450 °C using methanol as the solvent.
The thickness of the ZnO film was determined using energy loss calculations. In an RBS experiment, alpha particles lose energy in different ways based on the atom they collide with or on the depth at which the atom is located. Equation (1) [18] can be used to obtain the film’s thickness by calculating the stopping power of the alpha particles in each element that makes up the material.
X = E ε
where X represents the thickness of the ZnO layer, ΔE stands for the energy loss of the alpha particles when they interact with the Zn atoms, and [ε] denotes the stopping power of the alpha particles in Zn. In this case, ΔE corresponds to the FWHM of the Zn peak in the RBS spectrum.
Figure 4 displays the film thickness of the samples synthesized using either ethanol or methanol as substrate temperature is increased. The figure reveals a significant difference in film thickness when the substrate temperature is set at 400 and 450 °C, but this difference decreases at 500 °C. This change in film thickness at different temperatures is a crucial finding, as it indicates the influence of substrate temperature on the uniformity of the film. This last finding is consistent with the results shown in Figure 3, which displays the Zn atomic composition. The amount of Zn is identified as a critical factor during film synthesis, leading to the production of ZnO films with a more uniform thickness, regardless of the solvent used during the film’s preparation. The substrate temperature of 500 °C is emphasized as a critical parameter in the synthesis of the films, highlighting its importance.

3.2. Structural Properties

X-ray Diffraction (XRD) analysis unveiled the crystalline structure of the ZnO thin films, as shown in Figure 5. The analysis identified the following peaks: (100), (002), (101), (102), and (103). These results indicate that the ZnO films are polycrystalline with a hexagonal wurtzite structure and a preferred growth orientation along the c-axis. The preferred growth orientation is determined with the more intense peak, which, in our case, is the (002) reflection, as shown in Figure 5. This behavior is consistent regardless of the solvent used and is in agreement with other works that use solvents such as ethanol, methanol, propanol, or 2-methoxy ethanol [15,19,20]. This behavior was verified by Yang et al. [21], who observed an increment in preferred orientation in the (002) direction when more polar solvents were used. They also noted that the polarities of the solvents are related to variations in the growth of the films. For instance, ZnO, in the form of wurtzite, is a polar crystal structure, which alters Zn2+ and O2− layers along the c-axis. When the solvent’s polarity increases, crystal growth in the (002) direction is observed.
This is due to the strong interaction between the polar surface and the polar solvent, which reduced the surface energy.
In our case, the polarity of methanol (5.1) is higher than ethanol’s (4.3). For this reason, the (002) peak is higher for 450 and 500 °C substrate temperatures. In the case of the sample deposited at 400 °C, the opposite is observed, where the (002) methanol peak is clearly smaller than the ethanol one. Zaier et al. [23] observed this behavior when they studied the effects of the solution molarity on the structural properties of ZnO thin films. They noted that when molarity increases, the solution contains more zinc ions, affecting the ZnO film growth rate and enhancing the intensity of the (002). According to the results shown in Figure 3, the number of zinc atoms in the sample deposited with ethanol is significantly greater than in the methanol sample, so it is not surprising that the (002) peak in the ethanol film is higher than the methanol one.
The diffractograms in Figure 5 demonstrate that the films improve crystallization as the substrate temperature increases. They also show that the films deposited with methanol exhibit a significant tendency to enhance their crystallization at lower diffraction angles than the samples produced with ethanol. This variation in crystallinity indicates that the solvent has a role during crystal growth. Potter et al. [24] related this variation with the precursors that initially react with the solvent to form clusters and crystallites. They argue that when the solvent evaporates, the clusters diffuse to the substrate and adsorb, dictating the nucleation and growth of the film. They conclude that the solvent can influence these clusters’ growth, leading to various film structures.
On the other hand, at 500 °C, the films share remarkable similarities in the peaks and crystallinity. This behavior can be related to an increase in the Zn atoms in the films during their preparation process. At 500 °C, the samples are stoichiometric, as was verified with RBS studies depicted in Figure 3. The films also reveal sharper and narrower peaks in the XRD spectra at this temperature, which is a clear indication that raising the substrate temperature promotes the diffusion of atoms that were absorbed on the substrate during the pyrolysis process and speeds up the movement of atoms to energetically favorable positions.
Based on JCPDS data (File 36-1451) [22], the lattice constants for ZnO are a = 3.24982 Å and c = 5.20661 Å, where c/a = 1.6021. The lattice constants for the hexagonal ZnO thin films in our study were calculated using Equation (2) [25], and the results are displayed in Table 1.
1 d ( h k l ) 2 = 3 4   h 2 + h k + k 2 a 2 + l 2 c 2
The results of Table 1 show a small increment in the lattice constants relative to the ZnO diffraction pattern [22]. These values also confirm that the ZnO films grow preferentially perpendicular to the substrate surface. This expansion could be due to the presence of free charge in the material or to oxygen vacancies that can increase the lattice constants of the materials, as Mahajan et al. [19] reported.
Using the (002) peak diffraction and Scherrer’s formula, the average size (D) of the crystallites in the ZnO films were calculated [26]:
D = k   λ β   c o s θ
where k is the shape factor (0.9), λ is the wavelength of the Cu Kα, β is the FWHM of the most intense peak of the XRD curves, and θ is the Bragg angle.
The results in Table 2 demonstrate a clear relationship between the crystallite’s average size and the solvent used to synthesize the ZnO films. Hence, the films prepared using ethanol produce the largest crystallite size. In this sense, two properties of the solvents are mainly responsible for this behavior. Foo et al. [20] consider that the higher viscosity value of the ethanol (1.2 mPa.s) over the methanol’s (0.594 mPa.s) produces the largest crystallites in the materials; however, Hamidi et al. [27] attribute this enhancement in crystallite size to the lower dielectric constant of ethanol (24.6) compared with methanol (32.7). Indeed, the dielectric constant is directly related to the polarity of the solvents used in the solution, as the hydrolysis rate varies in solvents, so the lowest polarity solvent produces the higher crystallite size.

3.3. Optical Properties

Figure 6 presents the optical transmittance spectra of the ZnO films. The sharp decrease in the UV region below 360 nm results from band gap absorption and is particularly pronounced in the sample deposited at 450 °C using ethanol. Beyond this band gap, the transmittance is high, indicating that the synthesized films are low in impurities and have few lattice defects [23]. The region of higher transparency, between 72% and 97%, is significantly influenced by the substrate temperature and the solvent used during film preparation. Notably, the optical transmittance does not show a clear tendency based on the temperature or the solvent used in the sprayed solution. At 400 nm, for 400 °C, the transmittance of the methanol film is lower than the ethanol one, converging after 500 nm. For 450 °C, the behavior is inverse, but the transmittance curves never coincide. For 500 °C, the transmittance is more prominent for ethanol, but at 470 nm, the transmittance curves of both samples cross each other and change their behavior. Potter et al. [24] observed changes in the transmittance of ZnO films using different solvents. They concluded that this behavior could result from increased carbon contamination of the different solvents that causes a visible darkening in the films.
The Tauc relation [28] is used for calculating the optical band gap of ZnO films.
α h v = A ( h v E g ) 1 2
where α is the absorption coefficient, hv is the photon energy, A is a constant related to the material’s refractive index, and Eg is the optical band gap.
This equation leverages the information provided by the transmittance curves, which are instrumental in our research on semiconductor optical band gaps. To obtain the energy band gap of the materials, we begin by plotting (αhv)2 as a function of the energy of the incident radiation. Then, we use this plot to identify the energy band gap of the films. This is achieved by locating the point where the extrapolated linear part of the curve intersects with the incident energy axis.
The results, as depicted in Figure 7, show that the energy band gap increases with the temperature of the substrate and is further enhanced when methanol solvent is used during the sample preparation. The band gap values vary from 3.253 to 3.290 eV for ethanol and 3.271 to 3.295 eV for methanol. Some authors [18] attribute the increase in optical band gap to the improvement in the film’s crystallinity as the substrate temperature increases, as is verified in Figure 5. It is well-established that band gap variations are due to a multitude of factors, including crystallite dimension, quantum size effects, changes in the density of impurities, variations in crystallinity, defects, residual stresses, and strains. In our case, the variations in the energy band gap with crystallite size, as seen in Table 2, clearly show that crystallite dimension and quantum size effects are the main responsible for the changes in the energy band gap relative to the solvent used during the preparation of the samples. This effect was observed by Mahajan et al. [15] and Benramache et al. [29]. Nevertheless, if the error bars are taken into account, we cannot notice significant changes when the temperature increases or the solvent used changes.

3.4. Morphological Properties

Figure 8 depicts SEM micrographs of ZnO films. The images exhibit dense, regular, and compact surfaces with various textures, grain sizes, and morphologies. The substrate temperature and the solvent used in the sprayed solution influence these characteristics.
When ethanol is used as the solvent to synthesize the films (Figure 8a,c,e), the grains form aggregates with different dimensions and forms. At 400 °C, the grains have a flake-like shape, while at 450 and 500 °C, they are rounded. The largest particles (233 nm average size) were obtained at 450 °C, while the tiniest particles (81 nm average size) were observed at 500 °C. In this case, the grain size increases at 450 °C and then decreases at 500 °C.
The samples prepared with methanol (Figure 8b,d,f) showed changes in surface grain morphology as the substrate temperature changed. At 400 °C, the grains had a flake-like shape, but at 450 °C, there was a significant change: the particles transformed from flake-like to densely packed spherical grains. This shape was maintained for the films deposited at 500 °C. The grain size increased, measuring 89 nm at 400 °C, 130 nm at 450 °C, and 148 nm at 500 °C. These findings are essential for understanding grain morphology and have potential applications in materials science and nanotechnology for designing materials with specific grain sizes and shapes.
It is also worth noting that in both cases of ethanol and methanol, the grains exhibited a flake-like form at 400 °C, but at higher temperatures, they became rounded when both solvents were used during the preparation of the films. It is also noticeable that the micrographs of the films prepared using methanol show an improvement in grain growth. This is because solutions with lower viscosity improved the grain growth during the spray pyrolysis process. Methanol and ethanol solvents have viscosities values of 0.594 mPa.s and 1.2 mPa.s, respectively. Wang et al. [30] studied different aerosols generated with an ultrasonic nebulizer and found that viscosity has a crucial role during grain growth. They saw that when the viscosity of a solution decreases, the mean droplet size does as well, leading to an increase in the spray volume rate. In this case, a lower viscosity solution will provide a faster supply of the precursors to the substrate, which improves the growing mechanisms.
Figure 9 presents the relationship between the average particle size and the substrate temperature for the two solvents used in this study. The J-Image code (Version 1.45e3) was employed to measure the particle size with utmost accuracy. In the case of the methanol films, the average particle size increases as the temperature rises as a consequence of an increment of the amount of Zn atoms, as is verified in Figure 3. As we explained previously, the decreasing in viscosity of the solution led to an increment in the spray volume rate. As the sprayed solution increases, so does the Zn atoms that arrive at the substrate. While forming the ZnO film, the electrostatic interaction between solute particles becomes more significant, enhancing the probability of more solute particles coming together and forming a grain, increasing the particle size [31].
On the other hand, in the case of ethanol, the average particle size tends to increase and then decrease with temperature. At temperatures of 400 and 450 °C, these films show the same behavior as the methanol ones. However, at 500 °C, the particle size decreases dramatically, which is contrary to the expected result. The same behavior was observed when examining the film thickness of the ethanol samples in Figure 4. A more detailed study is required for substrate temperatures between 450 and 500 °C to understand the changes in particle size and film thickness in the case of ethanol solution.

3.5. Electrical Results

Figure 10 displays the resistivity of the films prepared at various temperatures using either ethanol or methanol as the solvent during the solution preparation. The resistivity of the films is consistently higher for the methanol samples, irrespective of the substrate temperature.
The resistivity of the films prepared with ethanol shows an interesting relationship with the samples’ substrate temperature. The resistivity values, which start at 36.95 × 10−2 Ωcm at 400 °C, show a significant decrease to 2.91 × 10−2 Ωcm at 450 °C and then an increase to 28.81 × 10−2 Ωcm at 500 °C. These values are crucial and could potentially revolutionize electronic devices. The behavior we observed in our films may be linked to changes in particle size. Upon comparing Figure 9 and Figure 10, we noticed a clear correlation between resistivity and particle size: smaller resistivity is associated with larger particle size. This discovery is of utmost importance because it suggests that adjusting the particle size could effectively control the resistivity of ZnO films. This finding leads us to believe that there is a specific temperature, in our case 450 °C, which results in increased particle size and decreased resistivity of the films. This has the significant advantage of increasing the carrier concentration of ZnO.
The resistivity of the methanol samples decreases as the temperature increases. For instance, the film deposited at 500 °C reaches a minimum value of 31.17 × 10−2 Ωcm. This can be attributed to the increased zinc ions in the film at higher temperatures, as shown in Figure 3. The higher concentration of zinc ions enhances the free electron amount, decreasing the resistivity of the ZnO film. This behavior is consistent with the findings of Zaier et al. [23] and Wen et al. [32]. They proposed that the improved structure of the films at elevated substrate temperatures contributes to the decrease in resistivity by enhancing electron mobility. Additionally, the increase in particle size, as seen in Figure 9, also leads to higher electron mobility and contributes to the decrease in resistivity. Conversely, some researchers, such as Zahedi et al. [33], also suggest that the reduction in resistivity may be due to an enhancement in crystal quality.
The main difference in resistivity between the samples prepared with ethanol or methanol solvents is that the ethanol films show a lower resistivity than the methanol ones for all the substrate temperatures, indicating that the carrier concentration is higher than the one obtained by methanol. The reason is that ethanol films present an enhanced concentration of Zn atoms and a large number of oxygen vacancies, as shown in Figure 3, which creates a pair of free electrons and causes a decrease in the film’s resistivity [29,34,35]. At 500 °C, the differences in resistivity values of the samples when ethanol or methanol was used as the solvent during the synthesis of the films decreased, and the electrical properties almost coincided. This result shows that 500 °C is a critical temperature for depositing ZnO thin films.

4. Conclusions

ZnO thin films were deposited onto soda-lime glass substrates using chemical spray pyrolysis at 400, 450, and 500 °C substrate temperatures. The precursor solution solvents used were either ethanol or methanol. Our findings show that the optical, structural, morphological, electrical, and elemental concentration properties of the ZnO thin films can be adjusted to suit various optoelectronic applications just by varying the precursor solvent. At 500 °C, the ZnO thin films prepared with either ethanol or methanol exhibited almost the same high-quality crystallinity, stoichiometry, average crystallite size, energy band gap, and resistivity. These discoveries can potentially influence future research and applications in this field, motivating us to continue our work with renewed inspiration. Our results indicate that the choice of the solvent medium is crucial in obtaining high-quality ZnO thin films and tailoring their physical properties.

Author Contributions

Conceptualization, D.R.A.; methodology, D.R.A.; validation, D.R.A.; formal analysis, A.L.-S.; investigation, D.R.A. and A.L.-S.; resources, D.R.A. and A.L.-S.; data curation, A.L.-S.; writing—original draft preparation, A.L.-S.; writing—review and editing, D.R.A. and A.L.-S.; visualization, D.R.A.; supervision, D.R.A.; project administration, D.R.A.; funding acquisition, D.R.A. and A.L.-S. All authors have read and agreed to the published version of the manuscript.

Funding

This work was supported by UNAM-PAPIIT IN-101122.

Data Availability Statement

The original contributions presented in the study are included in the article, further inquiries can be directed to the corresponding author.

Acknowledgments

The authors wish to acknowledge the technical assistance of Roberto Hernández, Diego Quiterio, Karim López, Francisco Javier Jaimes, Mauricio Escobar and Antonio Morales. Dwight Roberto Acosta Najarro acknowledges and appreciates the support of a scholarship from the PASPA program of the DGAPA-UNAM during his sabbatical stay at the Carlos III University of Madrid, Spain very much, during the 2024 year.

Conflicts of Interest

The authors declare no conflict of interest.

References

  1. Martínez, M.A.; Herrero, J.; Gutiérrez, M.T. Deposition of transparent and conductive Al-doped ZnO thin films for photovoltaic solar cells. Sol. Energy Mater. Sol. Cells 1997, 45, 75–86. [Google Scholar] [CrossRef]
  2. Purica, M.; Budianu, E.; Rusu, E. Heterojunction with ZnO polycrystalline thin films for optoelectronic devices applications. Microelectron. Eng. 2000, 51, 425–431. [Google Scholar] [CrossRef]
  3. Abbas, H.F.; Ismail, R.A.; K.hamoudi, W. Fabrication of High-Performance ZnO Nanostructure/Si Photodetector by Laser Ablation. Silicon 2024, 16, 1543–1557. [Google Scholar]
  4. Özgür, Ü.; Avrutin, V.; Morkoç, H. Chapter 16—Zinc Oxide Materials and Devices Grown by Molecular Beam Epitaxy. In Molecular Beam Epitaxy, 2nd ed.; Henini, M., Ed.; Elsevier: Amsterdam, The Netherlands, 2018; pp. 343–375. [Google Scholar]
  5. Deng, Z.; Tian, Y.; Yin, X.; Rui, Q.; Liu, H.; Luo, Y. Physical vapor deposited zinc oxide nanoparticles for direct electron transfer of superoxide dismutase. Electrochem. Commun. 2008, 10, 818–820. [Google Scholar] [CrossRef]
  6. Dang, W.L.; Fu, Y.Q.; Luo, J.K.; Flewitt, A.J.; Milne, W.I. Deposition and characterization of sputtered ZnO films. Superlattices Microstruct. 2007, 42, 89–93. [Google Scholar] [CrossRef]
  7. Chen, F.; Ye, Z.; Xu, W.; Zhao, B.; Zhu, L.; Lv, J. Fabrication of p-type ZnO thin films via MOCVD method by using phosphorous as dopant source. J. Cryst. Growth 2005, 281, 458–462. [Google Scholar] [CrossRef]
  8. Groenen, R.; Loffler, J.; Sommeling, P.M.; Linden, J.L.; Hamers, E.A.G.; Schropp, R.E.I.; van de Sanden, M.C.M. Surface textured ZnO films for thin film solar cell applications by expanding thermal plasma CVD. Thin Solid Films 2001, 392, 226–230. [Google Scholar] [CrossRef]
  9. Lujala, V.; Skarp, J.; Tammenmaa, M.; Suntola, T. Atomic layer epitaxy growth of doped zinc oxide thin films from organometals. Appl. Surf. Sci. 1994, 82, 34–40. [Google Scholar] [CrossRef]
  10. Pal, B.; Sharon, M. Enhanced photocatalytic activity of highly porous ZnO thin films prepared by sol-gel process. Mater. Chem. Phys. 2002, 76, 82–87. [Google Scholar] [CrossRef]
  11. Rao, T.P.; Santhoshkumar, M.C. Highly oriented (100) ZnO thin films by spray pyrolysis. Appl. Surf. Sci. 2009, 255, 7212–7215. [Google Scholar]
  12. Godbole, B.; Badera, N.; Shrivastava, S.; Jain, D.; Ganesan, V. Growth Mechanism of ZnO Films Deposited by Spray Pyrolysis Technique. Mater. Sci. Appl. 2011, 2, 643–648. [Google Scholar] [CrossRef]
  13. Hafdallah, A.; Ferdi, A.; Aida, M.S.; Attaf, N.; Amara, A. Effect of substrate temperature studies on spray pyrolysis deposited ZnO thin films. Int. J. Adv. Res. 2015, 3, 240–246. [Google Scholar]
  14. Saleem, A.; Zhang, Y.; Usman, M.; Haris, M.; Li, P. Tailored architectures of mesoporous carbon nanostructures: From synthesis to applications. Nano Today 2022, 46, 101607. [Google Scholar] [CrossRef]
  15. Vimalkumar, T.V.; Poornima, N.; Kartha, C.S.; Vijayakumar, K.P. Effect of precursor medium on structural, electrical and optical properties of sprayed polycrystalline ZnO thin films. Mater. Sci. Eng. B 2010, 175, 29–35. [Google Scholar] [CrossRef]
  16. Mayer, M. SIMNRA User’s Guide, Version 6.04; Max Planck-Institute für Plasmaphysik: Garching, Germany, 1997. [Google Scholar]
  17. Tesmer, J.R.; Nastasi, M. (Eds.) Handbook of Modern Ion Beam Materials Analysis; Materials Research Society: Pittsburg, PA, USA, 1995. [Google Scholar]
  18. Chu, W.K.; Mayer, J.W.; Nicolet, M.-A. (Eds.) Backscattering Spectrometry; Academic Press: Cambridge, MA, USA, 1978. [Google Scholar]
  19. Mahajan, C.M.; Pendharkar, M.; Chaudhari, Y.A.; Sawant, S.S.; Ankamwar, B.; Takwale, M.G. Spray Deposited Nanocrystalline ZnO Transparent Electrodes: Role of Precursor Solvent. J. Nano-Electron. Phys. 2016, 8, 02026. [Google Scholar] [CrossRef]
  20. Foo, K.L.; Kashif, M.; Hashim, U.; Liu, W.-W. Effect of different solvents on the structural and optical properties of zinc oxide thin films for optoelectronic applications. Ceram. Int. 2024, 40, 753–761. [Google Scholar] [CrossRef]
  21. Yang, J.; Wei, B.; Li, X.; Wang, J.; Zhai, H.; Li, X.; Sui, Y.; Liu, Y.; Wang, J.; Lang, J.; et al. Synthesis of ZnO films in different solvents and their photocatalytic activities. Cryst. Res. Technol. 2015, 50, 840–845. [Google Scholar] [CrossRef]
  22. Powder Diffraction File 36-1451 for Hexagonal ZnO, JCPDS-International Center for Diffraction Data. Available online: https://www.icdd.com/ (accessed on 1 July 2024).
  23. Zaier, A.; El az, F.O.; Lakfif, F.; Kabir, A.; Boudjadar, S.; Aida, M.S. Effects of the substrate temperature and solution molarity on the structural opto-electric properties of ZnO thin films deposited by spray pyrolysis. Mater. Sci. Semicond. Process. 2009, 12, 207–211. [Google Scholar] [CrossRef]
  24. Potter, D.B.; Parkin, I.P.; Carmalt, C.J. The effect of solvent on Al-doped ZnO thin films deposited via aerosol-assisted CVD. RSC Adv. 2018, 8, 33164. [Google Scholar] [CrossRef]
  25. Cullity, B.D. Elements of X-Ray Diffraction, 2nd ed.; Addison-Wesley: Boston, MA, USA, 1978. [Google Scholar]
  26. Klung, H.P.; Alexander, L.E. X-Ray Diffraction Procedures for Polycrystalline and Amorphous Materials, 2nd ed.; Wiley: New York, NY, USA, 1974. [Google Scholar]
  27. Hamidi, A.E.; Elmahboub, E.; Hichou, A.E.; Almaggoussi, A. Investigation of solvent effect on the structural morphological and optical properties of ZnO doped Mg elaborated by sol-gel method. Res. Rev. J. Mater. Sci. 2022, 10, 17–23. [Google Scholar]
  28. Viezbicke, B.D.; Patel, S.; Davis, B.E.; Birnie, D.P., III. Evaluation of the Tauc method for optical absorption edge determination: ZnO thin films as a model system. Phys. Status Solid B 2015, 252, 1700–1710. [Google Scholar] [CrossRef]
  29. Benramache, S.; Rahal, A.; Benhaoua, B. The effects of solvent nature on spray-deposited ZnO thin film prepared from Zn (CH3COO)2, 2H2O. Optik 2014, 125, 663–666. [Google Scholar] [CrossRef]
  30. Wang, W.N.; Purwanto, A.; Lenggoro, I.W.; Okuyama, K.; Chang, H.; Jang, H.D. Investigation on the Correlations between Droplet and Particle Size Distribution in Ultrasonic Spray Pyrolysis. Ind. Eng. Chem. Res. 2008, 47, 1650–1659. [Google Scholar] [CrossRef]
  31. Rao, T.P.; Santhoshkumar, M.C. Effect of thickness on structural, optical and electrical properties of nanostructured ZnO thin films by spray pyrolysis. Appl. Surf. Sci. 2009, 255, 4579–4584. [Google Scholar]
  32. Wen, R.; Wang, L.; Wang, X.; Yue, G.-H.; Chen, Y.; Peng, D.-L. Influence of substrate temperature on mechanical, optical and electrical properties of ZnO: Al films. J. Alloys Compd. 2010, 508, 370–374. [Google Scholar] [CrossRef]
  33. Zahedi, F.; Dariani, R.S.; Rozati, S.M. Optical and Electrical Properties of ZnO Thin Films Prepared by Spray Pyrolysis: Effect of Precursor Concentration. Bull Mater. Sci. 2014, 37, 433–439. [Google Scholar] [CrossRef]
  34. Muruganantham, G.; Ravichandran, K.; Saravanakumar, K.; Ravichandran, A.T.; Sakthivel, B. Effect of solvent volume on the physical properties of undoped and fluorine-doped tin oxide films deposited using a low-cost spray technique. Superlattices Microstruct. 2011, 50, 722–733. [Google Scholar] [CrossRef]
  35. Sivalingam, D.; Gopalakrishnan, J.B.; Balaguru Rayappan, J.B. Influence of precursor concentration on structural, morphological and electrical properties of spray deposited ZnO thin films. Cryst. Res. Technol. 2011, 46, 685–690. [Google Scholar] [CrossRef]
Figure 1. Typical RBS spectra of ZnO thin film grown at 450 °C, using ethanol as the solvent. The alpha particles were backscattered at 167° and detected using a surface barrier detector.
Figure 1. Typical RBS spectra of ZnO thin film grown at 450 °C, using ethanol as the solvent. The alpha particles were backscattered at 167° and detected using a surface barrier detector.
Jcs 08 00332 g001
Figure 2. Comparison of the RBS spectra of ZnO thin films prepared at 450 °C, using ethanol and methanol as the solvent in the sprayed solution.
Figure 2. Comparison of the RBS spectra of ZnO thin films prepared at 450 °C, using ethanol and methanol as the solvent in the sprayed solution.
Jcs 08 00332 g002
Figure 3. Zinc atomic concentration versus the substrate temperature in ZnO thin films synthesized using ethanol or methanol as the solvent.
Figure 3. Zinc atomic concentration versus the substrate temperature in ZnO thin films synthesized using ethanol or methanol as the solvent.
Jcs 08 00332 g003
Figure 4. ZnO film thickness versus the substrate temperature.
Figure 4. ZnO film thickness versus the substrate temperature.
Jcs 08 00332 g004
Figure 5. XRD analysis of ZnO films deposited at (a) 400 °C, (b) 450 °C, and (c) 500 °C. The Miller indices are shown in each diffractogram, according to JCPDS data (File 36-1451) [22].
Figure 5. XRD analysis of ZnO films deposited at (a) 400 °C, (b) 450 °C, and (c) 500 °C. The Miller indices are shown in each diffractogram, according to JCPDS data (File 36-1451) [22].
Jcs 08 00332 g005aJcs 08 00332 g005b
Figure 6. Optical transmittance spectra of the samples deposited at (a) 400 °C, (b) 450 °C, and (c) 500 °C, using ethanol and methanol as solvents in the spray solution.
Figure 6. Optical transmittance spectra of the samples deposited at (a) 400 °C, (b) 450 °C, and (c) 500 °C, using ethanol and methanol as solvents in the spray solution.
Jcs 08 00332 g006
Figure 7. Optical band gap of ZnO thin films deposited at different substrate temperatures.
Figure 7. Optical band gap of ZnO thin films deposited at different substrate temperatures.
Jcs 08 00332 g007
Figure 8. SEM micrographs show ZnO films deposited at 400 °C, 450 °C and 500 °C. Micrographs (a,c,e) correspond to the ethanol solvent, while micrographs (b,d,f) correspond to the methanol solvent.
Figure 8. SEM micrographs show ZnO films deposited at 400 °C, 450 °C and 500 °C. Micrographs (a,c,e) correspond to the ethanol solvent, while micrographs (b,d,f) correspond to the methanol solvent.
Jcs 08 00332 g008
Figure 9. The average particle size versus substrate temperature.
Figure 9. The average particle size versus substrate temperature.
Jcs 08 00332 g009
Figure 10. Variation resistivity of the ZnO films as a function of substrate temperature for ethanol and methanol solvents.
Figure 10. Variation resistivity of the ZnO films as a function of substrate temperature for ethanol and methanol solvents.
Jcs 08 00332 g010
Table 1. Lattice constants of ZnO thin films prepared 400, 450, and 500 °C.
Table 1. Lattice constants of ZnO thin films prepared 400, 450, and 500 °C.
Substrate
Temperature (°C)
a (nm) Ethanolc (nm) Ethanolc/a
Ethanol
a (nm)
Methanol
c (nm)
Methanol
c/a
Methanol
4000.33650.54441.61780.33650.51971.5444
4500.33750.54441.61300.33650.54251.6121
5000.33650.54311.61390.33650.54311.6139
Table 2. The average size (D) of the crystallite in the samples of ZnO.
Table 2. The average size (D) of the crystallite in the samples of ZnO.
Substrate Temperature (°C)Average Size of the Crystallite Prepared with Ethanol (nm)Average Size of the Crystallite Prepared with Methanol (nm)
40036.5229.16
45031.2129.98
50035.4534.78
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Share and Cite

MDPI and ACS Style

López-Suárez, A.; Acosta, D.R. The Influence of Different Solvents on the Physical Properties of ZnO Thin Films. J. Compos. Sci. 2024, 8, 332. https://doi.org/10.3390/jcs8080332

AMA Style

López-Suárez A, Acosta DR. The Influence of Different Solvents on the Physical Properties of ZnO Thin Films. Journal of Composites Science. 2024; 8(8):332. https://doi.org/10.3390/jcs8080332

Chicago/Turabian Style

López-Suárez, Alejandra, and Dwight R. Acosta. 2024. "The Influence of Different Solvents on the Physical Properties of ZnO Thin Films" Journal of Composites Science 8, no. 8: 332. https://doi.org/10.3390/jcs8080332

APA Style

López-Suárez, A., & Acosta, D. R. (2024). The Influence of Different Solvents on the Physical Properties of ZnO Thin Films. Journal of Composites Science, 8(8), 332. https://doi.org/10.3390/jcs8080332

Article Metrics

Back to TopTop