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Article

Influence of Lubrication and Cooling on the Quality of Single-Point Incremental Forming Parts of Polycarbonate Sheets

by
Irina Beșliu-Băncescu
1,*,
Laurențiu Slătineanu
2,
Oana Dodun
2 and
Gheorghe Nagîț
2
1
Department of Mechanics and Technology, Ștefan cel Mare University of Suceava, 720229 Suceava, Romania
2
Department of Machine Manufacturing Technologyy, “Gheorghe Asachi” Technical University of Iași, 700050 Iasi, Romania
*
Author to whom correspondence should be addressed.
J. Manuf. Mater. Process. 2021, 5(3), 75; https://doi.org/10.3390/jmmp5030075
Submission received: 10 June 2021 / Revised: 3 July 2021 / Accepted: 6 July 2021 / Published: 8 July 2021

Abstract

Without ensuring high productivity, single-point incremental forming allows obtaining cavities in sheet-type workpieces by rotating and moving a rotary forming tool along a predetermined path. The process can be used in the case of both metal and plastic sheets. The heat generated in the processing area is expected to cause different elongations and contractions, affecting the final dimensional accuracy of the surfaces obtained. A full factorial experiment with three independent variables at two levels was used to investigate the correlations between the values of some of the process input factors and the results of thermal processes developed at the contact between the rotating tool and the workpiece. Experimental research was performed in dry single-point incremental forming, using lubricants and, respectively, with the generation of a decrease in temperature by the use of coolants. Empirical mathematical models were determined, and they confirmed the influence of the values of considered input factors on the thermal processes developed at the contact between the tool and the workpiece material. Temperatures of up to 147 °C were recorded in the processing area of the plastic workpiece.
Keywords: single-point incremental forming; thermal processes; influence factors; empirical mathematical model single-point incremental forming; thermal processes; influence factors; empirical mathematical model

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MDPI and ACS Style

Beșliu-Băncescu, I.; Slătineanu, L.; Dodun, O.; Nagîț, G. Influence of Lubrication and Cooling on the Quality of Single-Point Incremental Forming Parts of Polycarbonate Sheets. J. Manuf. Mater. Process. 2021, 5, 75. https://doi.org/10.3390/jmmp5030075

AMA Style

Beșliu-Băncescu I, Slătineanu L, Dodun O, Nagîț G. Influence of Lubrication and Cooling on the Quality of Single-Point Incremental Forming Parts of Polycarbonate Sheets. Journal of Manufacturing and Materials Processing. 2021; 5(3):75. https://doi.org/10.3390/jmmp5030075

Chicago/Turabian Style

Beșliu-Băncescu, Irina, Laurențiu Slătineanu, Oana Dodun, and Gheorghe Nagîț. 2021. "Influence of Lubrication and Cooling on the Quality of Single-Point Incremental Forming Parts of Polycarbonate Sheets" Journal of Manufacturing and Materials Processing 5, no. 3: 75. https://doi.org/10.3390/jmmp5030075

APA Style

Beșliu-Băncescu, I., Slătineanu, L., Dodun, O., & Nagîț, G. (2021). Influence of Lubrication and Cooling on the Quality of Single-Point Incremental Forming Parts of Polycarbonate Sheets. Journal of Manufacturing and Materials Processing, 5(3), 75. https://doi.org/10.3390/jmmp5030075

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