In order to facilitate readers’ better understanding, some language descriptions and grammar as well as the layout of some chapters have been modified. The authors state that the scientific conclusions are unaffected. This correction was approved by the Academic Editor. The original publication has also been updated.
Text Correction
In the original publication, the taxonomic name of the phytopathogens was incorrectly reported. Furthermore, they were referred to as bacteria, while they are fungi. This information has been corrected all through the text. Other corrections have been made to reduce typos and improve clarity. A consistent correction has been made to the Material and Methods Section, Section 2.3, the Results Section, Section 3.2, and the Conclusions section.
2.3. Antifungal Assays
EW was tested in vitro against some of the fungal pathogens that cause rot on fruits and vegetables during storage. Strains of Penicillium expansum (Pex04), Aspergillus niger (ASP03), Alternaria alternata (A20), and Botrytis cinerea (Bc28) from the culture collection of the laboratory of Postharvest Pathology of DiSSPA (University of Bari Aldo Moro, Italy) were cultivated on potato dextrose agar (PDA, Oxoid, Milan, Italy) for 7 days at 24 ± 1 °C. The inoculum was prepared by flooding the plates with 5 mL of 0.01% Tween 20 (Merk, Milan, Italy), gently scraping the surface of the colony using a sterile spatula and passing the suspension through two layers of sterile gauze. Conidia concentration was measured using a Thoma counting chamber (HGB Henneberg-Sander GmbH, Lutzellinden, Germany) and adjusted to the required concentration with sterile distilled water.
The effect of electrolyzed solutions on the conidia viability of the different phytopathogens was evaluated by direct contact. Briefly, the spore suspensions were put in contact with EW for a time ranging from 1 to 8 min in a final volume of 1 mL (final conidial concentration 3 × 103 conidia/mL). Sodium hypochlorite at 3% and sterile distilled water were used as controls. For each time point, an aliquot of 100 µL of that contact mix was spread on three semi-selective PDA dishes (amended with ampicillin and streptomycin, 250 mg/L each), then incubated for 2–3 days at 24 ± 1 °C before counting the Colony Forming Units (CFU)/mL.
3.2. Data from Antifungal Assays
Figure 5, Figure 6 and Figure 7 refer to the best results obtained in the fungal viability tests, performed with 6% diluted EW with prototype controller set at pH 1–10, which are related to the contact times and the dilution of EW used, considering the following goals: high inhibition rates of phytopathogen viability, reduced contact times with the sanitizing solution, and minimal volumes of EW to be used in the sanitizing solution.
When the controller was set to pH 5, compared to the control consisting of pathogen conidia incubated in the presence of sterile distilled water, the EW diluted at 6%, corresponding to pH 4.56, EOP 188 mV, and free chlorine 3.40 mg/L (Table 4), allowed, just after 1 min of contact, a reduction in A. alternata viability of 90%, which reached 100% after 2 min of contact (Figure 5). For the other tested fungi, 1 min of contact was sufficient to completely prevent conidia germination (Figure 5).
When the controller was set to pH 10, the EW diluted at 6% with pH 7.80, EOP −41.7 mV, and free chlorine 3.86 mg/L (Table 3) provided a reduction in the pathogen viability up to 80% after 4 min of contact and up to 90% after 8 min of contact (Figure 6).
When the controller was set to pH 1, the EW diluted at 6%, with pH 4.38, EOP 155.7 mV, and free chlorine 2.29 mg/L (Table 2) provided intermediate results: reduction in the viability by 90% for P. expansum, A. niger, B. cinerea, and 74% for A. alternata after 1 min of contact, reduction of 100% after 2 min of contact for P. expansum, A. niger, B. cinerea, and 4 min for A. alternata (Figure 7).
Therefore, the best results were recorded when the controller was set at pH 5 corresponding to an actual pH of 4.56 and a free chlorine value of 3.40 mg/L.
The results may be due to the acidic pH, which caused a greater sensitivity of the cellular membranes of the pathogenic conidia, altering their physiology, hindering replication, and allowing the penetration of acidic compounds [38]. Additionally, a high EOP might influence the production of metabolic compounds such as ATP; the oxidizing compounds could damage the cellular lipid membranes, denature proteins, hinder their reproduction, and degrade DNA, thereby inhibiting enzymatic activity [39].
Therefore, although further large-scale trials are needed, the EW at 6% dilution, with pH 4.56, EOP 188 mV, and free chlorine 3.40 mg/L seems promising against phytopathogens causing rots on fresh fruits and vegetables; this could meet industrial sanitization needs for fresh fruits and vegetables and ensure continuity in washing lines, thanks to contact times ≤ 2 min. This type of EW yielded comparable results to those obtained using a sodium hypochlorite sanitizing solution at 3%; in laboratory tests, this solution proved to be effective against the studied pathogens (Figure 8) and is one of the most used sanitizing solutions in the industrial fruit and vegetable sector.
4. Conclusions
EW demonstrated strong antifungal activity, effectively inhibiting common postharvest fungal pathogens such as P. expansum, A. niger, A. alternata, and B. cinerea. With a pH of 4.56, an EOP of 188 mV, and 3.40 mg/L of free chlorine, EW achieved a 90% reduction in pathogen viability within 1 min and 100% within 2 min, showing comparable or superior efficacy to a 3% sodium hypochlorite solution and making it a viable alternative for sanitizing the fresh produce. The production of EW was found to be less energy-intensive compared to the industrial production of sodium hypochlorite, particularly with the discontinuous operation of EW systems in industrial settings. The specific energy consumption for EW production was 0.11 kWh/L, while the cost of producing EW 2.51 €/m3 compared to sodium hypochlorite 56.05 €/m3. However, the cost is offset by the potential for reusing washing water and the reduced environmental impact. Additionally, EW systems offer flexibility in sanitization processes due to their rapid action and ability to be integrated into existing washing lines. The prototype results suggest that industrial-scale EW production could meet sanitization needs efficiently with lower environmental and health impacts. For example, it could be efficiently coupled with renewable energies such as sunlight. In conclusion, EW is a promising alternative to conventional chemical disinfectants in the food industry, particularly for the postharvest treatment of fresh fruits and vegetables. Its effectiveness, coupled with environmental and potential long-term economic benefits, supports further development and adoption in industrial applications. The results of this study also provide useful insights for the design of machines for EW production, concerning energy usage, control systems, and operating parameters of the electrolytic cell and pumps.
Addition of Citations
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