1. Introduction
As lithium-ion batteries are becoming an increasingly popular choice for electric vehicles and power grid energy storage among other application areas, higher requirements have been placed on the detection technology of battery state. Battery aging, regardless of its cause, lowers the reliability of the battery and may eventually lead to disastrous failures. For instance, under suboptimal charging conditions, such as low temperature, high current rate, or overcharging, lithium ions can deposit on the surface of the graphite anode in the form of metallic lithium—this phenomenon is known as “lithium plating” [
1]. Lithium dendrites resulting from lithium plating have the potential to penetrate the separator, which can in turn short-circuit the battery and thus initiate a thermal runaway [
2]. Even in the absence of lithium dendrite formation, lithium plating can cause deterioration in battery capacity [
3]. Therefore, detecting and quantifying the degree of lithium plating ought to be regarded as one of the key areas of focus in research and practices pertaining to lithium-ion battery management.
Due to the aforementioned importance, numerous methods for lithium plating detection have been proposed, and surveys on this are also available [
4]. These methods, based on their underlying working mechanisms and scientific principles, can be classified at least into four kinds, each with its benefits and disadvantages: (1) direct observation methods [
5,
6,
7,
8], (2) reference electrode methods [
9,
10], (3) voltage curve methods [
11,
12], and (4) electrochemical impedance spectroscopy methods [
13,
14,
15]. These four classes of methods are to be briefly reviewed in what follows.
Direct observation methods, as the name suggests, directly analyze the internal structure and element distribution of batteries with lithium deposits, by optical and chemical means [
16,
17]. This class of methods has played a significant role in studying the relationship between the lithium plating phenomenon and batteries’ operating conditions [
6]. For example, electron microscopy can be used to observe the morphology of the electrodes of aged batteries. In addition, the chemical titration method has been utilized for quantitative analysis of lithium plating inside batteries by disassembling the batteries. Nevertheless, the practicality of this method is hindered by several challenges. First and foremost, such methods typically require expensive observation equipment and tedious titration experiments that last over long periods of time, which suggests that the methods are often associated with high monetary and time costs. Aside from cost issues, many technical procedures of this class of methods necessitate the disassembly of the battery, thereby compromising its continued use, and thus disqualifying the methods as being suitable for operational purposes. Likewise, these methods are severely limited by the size and structure of the batteries. For batteries with complex electrode structures, it is difficult to obtain satisfactory results either by titration or by methods such as X-ray observation. Most of the existing studies are only for miniature batteries such as button batteries. These drawbacks no doubt place great emphasis on the need for developing more efficient and cost-effective techniques for studying lithium plating [
18].
The reference electrode methods are techniques used to study the electrochemical behavior of battery electrodes by setting up a three-electrode system. Through introducing a reference electrode, the potential and impedance of the battery positive electrode and negative electrode can be measured separately. This makes it easier to investigate lithium plating, which primarily occurs at the negative electrode of batteries. Technique-wise, some studies have shown that when using lithium alloy as the reference electrode, the phenomenon of lithium plating occurs when the potential of the negative electrode relative to the reference electrode drops below 0 V, and the degree of lithium plating is significantly correlated with the impedance between them [
19]. Be that as it may, owing to the fact that few commercial batteries would actually opt for a three-electrode structure, the application of this class of methods has hitherto been limited to laboratories. Moreover, three-electrode structure batteries require more maintenance than conventional batteries, which will bring increased cost and application complexity, and the accuracy of these methods varies substantially across different materials and structures of the reference electrode, which implies that the universality and transferability of these methods cannot be guaranteed at any rate, inasmuch as a unified procedure for analyzing lithium plating for diverse types of batteries is to be eventually achieved.
Compared to the formerly mentioned two classes of methods, detecting lithium plating based on voltage curve attracts more pragmatism. These methods involve analyzing the voltage curve of batteries during discharging at constant current rate or after being fully charged, so as to determine the degree of lithium plating. Most of the current research focuses on examining the plateau (i.e., a flat segment) of the curve, which is believed to be caused by the mixed potential interactions between lithium metal deposition and dissolution. It has been advised that the length of the voltage plateau can be used to estimate the degree of lithium plating inside batteries. These methods have been applied when studying the effect of temperature on lithium plating and have demonstrated their effectiveness [
12,
19]. There are also researchers who study lithium plating based on the differentials of voltage with respect to capacity, or
for short, and the discharge capacity at the peak of
has been shown to be correlated with the mass of lithium plating [
20]. The voltage-curve-based methods have certain practical value as they neither require the battery to be dismantled nor impose the necessity of having a third electrode. However, obtaining a voltage curve, which requires full charging–discharging tests, takes a significant amount of time, and most of the existing studies are based on the voltage profile of complete charge and discharge, but in most operating conditions, the batteries are not fully charged and discharged, so the practical application is limited, and for batteries that have an obvious discharge platform, like lithium-iron phosphate batteries, this method is not entirely suitable.
Electrochemical impedance spectroscopy (EIS) is able to reflect the impedance characteristics of the battery under various frequencies of current (voltage) excitation, and can characterize internal processes such as material diffusion or charge transfer. Due to its dual advantages of containing rich information and having a non-destructive nature, EIS has been gradually accepted as a competitive option for lithium plating detection. Some studies have found that there are strong relationships between impedance spectrum and lithium plating inside batteries. In particular, impedance at certain special frequencies is highly sensitive to the lithium deposition state, which has led to many research efforts focusing on this characteristic. Some studies have also employed equivalent circuit models (ECMs) to fit the impedance spectrum and analyze the relationship between circuit components (e.g., the ohmic resistance) and lithium plating [
13,
14,
15]. Compared to other methods, the impedance-based method has significant advantages in terms of time and cost. Nevertheless, the present literature on EIS-based detection has yet to report in a dedicated fashion its ability of quantifying the degree of lithium plating.
Based upon the discussion thus far, an EIS-based lithium plating detection method, which is able to quantify the degree of lithium plating and therefore narrow the aforementioned research gap, is proposed. More specifically, the technical part of the work has three constituents. First, the contributions of lithium plating and solid electrolyte interface (SEI) formation on battery capacity degradation are decoupled. This is essential for establishing a quantitative relationship between capacity degradation and lithium plating. Second, considering the infeasibility of measuring capacity of online battery and long time cost, impedance spectrum is measured instead. Then, the battery is modeled using an ECM, such that each set of ECM parameters corresponds to an impedance spectrum representing a particular capacity, which corresponds to the degree of lithium plating. Third, an artificial neural network (ANN) is utilized as a regression tool to establish the relationship between the extracted features from ECM and the mass of lithium plating. In the case that a new set of features extracted from the impedance spectrum of some new battery of concern arrives, one may estimate quantitatively the degree of lithium plating of that battery. The main contribution of the study is thought to be two-fold:
By decoupling the contribution of SEI formation and lithium plating on capacity loss and establishing the relationship between capacity loss and mass of lithium plating, EIS measurement is corresponded to the mass of lithium plating.
The validity of the proposed method is partially verified through scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS) analysis.
The rest of this work is organized as follows.
Section 2 proceeds with elaborating an aging experiment, so as to acquire the necessary data required by modeling and analysis.
Section 3 is devoted to methodology; it is divided into three subsections, each dealing with one aspect of the lithium-plating-quantification procedure, namely, the decoupling of impacts of SEI formation and lithium plating on capacity loss in
Section 3.1, the ECM and feature extraction in
Section 3.2, and ANN model building in
Section 3.3. The verification of the proposed model is conducted in
Section 4. Finally,
Section 5 concludes this work.
2. Aging Experiment and Data Collection
It is well known that the degree of lithium plating is correlated to aging of the battery, which further affects the state of health (SoH), or the amount of capacity loss, to be more precise, of the battery. Should one wish to establish a relationship between the degree of lithium plating and capacity loss, multiple impedance spectra must be acquired over the course of aging. As such, when an arbitrary impedance spectrum becomes available, the capacity loss and thus the degree of lithium plating, which is often gauged with the mass of lithium plating, can be estimated. In this section, the technical and procedural details of aging experiment are elaborated, so as to facilitate understanding of the subsequent quantification methodology.
The aging experiment is conducted using Sanyo’s cylindrical lithium cobalt oxide UR14500P batteries with Neware CT-3008W-10V6A-S1 battery tester, which has eight channels of voltage, each with a voltage limit of 10 V and a current limit of 6 A, to meet the experimental requirements. The technical specifications of the batteries are listed in
Table 1. Impedance spectrum measurements are performed using an impedance spectrum tester of our own design, and the reliability and accuracy of this device has been verified by comparison with the DH7007 commercial electrochemical workstation. The device is shown in
Figure 1. The impedance spectrum is measured in the frequency range of 0.1 to 1000 Hz with a current excitation amplitude of 2 A. A total of five batteries of this kind are involved in this work, among which two are dedicated to model building, whereas the remaining three are set aside for validation purposes. In what follows, the two batteries used for model building are referred to as B1 and B2, and the three batteries used for validation are named B3, B4, and B5. It should be noted that the aging experiments for B1 and B2 are identical, but differ from those for B3, B4, and B5. Since the batteries are produced by the same manufacturer, the aging data of B1 and B2 are representative enough for similar batteries; meanwhile, B3, B4 and B5 are of no lithium plating, moderate lithium plating, and heavy lithium plating, respectively, as shown in
Section 2.2; accurate estimation of their state of lithium plating can also exclude the experimental chance to a certain extent.
2.1. Experimental Procedure for B1 and B2
After purchasing the batteries, B1 and B2 are charged to full, i.e., 100% state of charge (SoC), under the constant-current-constant-voltage protocol at a current rate of 0.5 C. The impedance spectrum is then measured, which is considered to be labeled as 100% SoH and no lithium plating. With the two batteries, cyclic aging is conducted in two stages, differing by the charging cut-off voltage: 4.2 V for Stage I and 4.4 V for Stage II; both stages are carried out at current rate of 1C. The aging experiment for each of B1 and B2 is conducted over a total of 92 cycles, of which 48 belong to Stage I and 44 belong to Stage II. Among them, since the batteries are not overcharged in Stage I, aging is mainly caused by SEI formation, while in Stage II, the batteries are overcharged; aging is caused by both SEI formation and lithium plating [
21]. The capacity of the battery is measured after every four cycles, which implies that there are 12 and 11 measurements for Stages I and II, respectively. Impedance spectra are measured every four cycles over Stage II, but not Stage I, because, as explained below, lithium plating only takes place over Stage II. It should be highlighted that, during the course of the entire experiment, batteries are left to rest at 25 °C for 4 h before impedance spectrum measurement and all impedance spectrum are measured under the condition of 100% SoC to eliminate its influence on measured results. In summary, the decrement of SoH (as reflected through battery capacity) with aging is shown in
Figure 2. The abscissa of the plot corresponds to the 1 + 12 + 11 = 24 measurements of SoH.
Figure 3 illustrates the changes in impedance spectrum with aging. Since the variation trends of impedance spectrum of B1 and B2 are very similar, only the impedance spectrum of B1 are shown here for the convenience of drawing. The 11 impedance spectrum measurements for B1 acquired over Stage II are labeled as B1-0, B1-2, …, B1-11, as shown in the figure. To aid visualization of how the trend of impedance spectrum changes with aging degree, the impedance spectrum at different aging stages is translated horizontally so that the intersections of the Nyquist plots with the real axis are adjusted at 70 m
. The figure shows that the impedance spectrum tomography of the battery exhibits a generally monotonic expansion pattern, which evidences its strong relationship with the degree of battery aging [
22].
2.2. Experimental Procedure for B3, B4, and B5
As mentioned earlier, three batteries of the same batch and model produced by the same manufacturer with B1 and B2 are used to verify the lithium plating quantification method proposed. More specifically, B3, B4, and B5 are set to represent batteries with no lithium plating, moderate plating, and heavy plating. In order to attain the most accurate verification results, all three batteries are dismantled after the experiment.
The experimental step for batteries B3, B4, and B5 are as follows:
The three batteries are firstly put through one discharge–charge cycle at a small current rate to eliminate the influence of the initial state. The SoC of each battery is 100% after this step. B3 is taken as reference for subsequent disassembly experiments, without any other special treatment.
Moderate lithium plating experiment is conducted on B4 by performing an overcharging experiment at current rate of 1C and setting the charging cut-off voltage to 4.4 V. The experiment is conducted for 20 cycles, and after resting, the impedance spectrum of B4 is measured and the corresponding data are recorded.
Heavy lithium plating experiment is conducted on B5 by performing an overcharging experiment at current rate of 2C and setting the charging cut-off voltage to 4.4 V. The experiment is conducted for 20 cycles, and after resting, the impedance spectrum of B4 is measured and the corresponding data are recorded.
4. Verification of the Proposed Method
After the estimated result is obtained, the batteries are dismantled and analyzed using SEM and EDS. To quantify the degrees of lithium plating, chemical method is used to convert the plated lithium into
. Then, the mass of lithium plating can be obtained indirectly by measuring the content of oxygen on air-dried electrodes. It is worth noting that although
may come from both SEI and lithium plating, the effect of
from SEI on the results has been eliminated in the calculations because the focus of this paper is on the incremental
at the electrode. In addition, since the capacity loss due to lithium plating is much larger than that of SEI formation, the effect of
from SEI on the obtained increments can be regarded as negligible. The SEM and EDS scanning results of batteries are shown in
Figure 10,
Figure 11 and
Figure 12.
The present study investigates the surface morphology and oxygen element distribution of batteries. Specifically, the new battery B3 exhibits a relatively smooth surface with densely distributed granular objects and low oxygen element distribution, as evidenced by the SEM image presented in
Figure 10. Conversely, the negative electrode surface of the medium lithium plating battery B4, as depicted in
Figure 11, displays a rough surface with slight cracks and limited visibility of granular morphology. Moreover, the SEM scanning image of B5, shown in
Figure 12, reveals the disappearance of negative particles and the emergence of obvious dendritic objects, indicative of significant lithium plating on the electrode. Furthermore, the oxygen element distribution of B5 is also dendritic, further supporting the observation of pronounced lithium plating.
After qualitative observation of the lithium plating state, the percentage of oxygen element on the electrode relative to the total mass of the sample is also determined through EDS analysis. Among them, this work mainly focuses on the increment of oxygen content of the aged battery relative to that of the new battery. The measurement results and the estimated value of lithium plating by the proposed method are shown in
Table 3.
With B3 regarded as a new battery, its oxygen content and lithium plating mass can be regarded as the standard value when no lithium plating occurs. The increment of oxygen content in B4 and B5 battery samples can be considered to be entirely caused by lithium plating. According to the data in the table, estimated mass of lithium plating of B5 is 1.4233 times that of B4. Meanwhile, compared with the new B3 battery, the increment of oxygen of B5 is 1.170 times that of the B4. Since all the increment in oxygen comes from , which is converted from plated lithium, the two ratios should be ideally equal. Although there is some error due to the inconsistency between B3 and B4, which is acceptable, the result can still partially verify our method.
5. Conclusions
The detection and quantification of lithium plating are of great importance to maintaining the safe operation of lithium-ion batteries. This work proposes an impedance-spectrum-based method that is able to not just detect but also quantify lithium plating. The underlying principle of the method is to use as input the characteristic features extracted from impedance spectrum to predict the mass of lithium plating using an artificial neural network. The proposed method has three constituent parts. Firstly, by decoupling the effects of solid electrolyte interface formation and lithium plating on battery capacity, the mass of lithium plating can be expressed as a function of capacity loss. Secondly, because different levels of capacity loss correspond monotonically with the shape of impedance spectrum, the latter can be used as a proxy for the former through an equivalent circuit model (ECM). As such, the extracted ECM parameters can act as the features of a regression model, which estimates the mass of lithium plating; this work uses an ANN model for that, which is the third contribution.
In summary, this work offers a complete strategy for lithium plating detection and quantification, which is thought to be able to attract some pragmatism as compared to competitor methods, such as the direct observation methods or the reference electrode methods. In the present experimental setup, only a few batteries of the same kind are utilized to train the estimation model. However, this does not impair one from extending the method to further contexts. The virtue of the method lies in its ability of quantifying lithium plating in the absence of state-of-health measurement, although the training of a truly universal model would require as many such measurements as possible. Stated differently, in an ideal future case, an eclectic mix of battery aging experiments are to be conducted with different lithium-ion batteries. The experiments should measure both the capacity loss and impedance spectrum information, of which the former would be used as targets and the latter to derive the input features, with which a regression model can be established. Once this step is done well and thoroughly, the trained model can be used to estimate the mass of lithium plating of other unseen types of batteries. Technique-wise, the regression model need not be confined to shallow neural networks—should the data become more numerous than the basic networks can handle, options with more intricate structures but better predictive performance may be employed.