A Review of Recent Research on Contamination of Oil Well Cement with Oil-based Drilling Fluid and the Need of New and Accurate Correlations
Abstract
:1. Introduction
2. Material and Methods
2.1. Contamination of Oil Well Cement with OBF
2.2. Case Study 1
2.3. Case Study 2
2.4. Case Study 3
2.5. Case Study 4
2.6. Case Study 5
2.7. Case Study 6
3. Discussion
4. Conclusions
Author Contributions
Funding
Conflicts of Interest
Nomenclature
API | American Petroleum Institute |
BHST | Bottom hole static temperature |
EDS | Energy Dispersive Spectrometer |
ESEM | Environmental scanning electron microscope |
FLA | Fluid loss additive |
FR | Friction reducer |
FTIR | Fourier Transform Infrared Spectroscopy |
HPHT | High Pressure, High Temperature |
OBF | Diesel/oil-based drilling fluid |
OBM | Oil-based mud |
RS | Reference cement slurry |
SBM | Synthetic-based mud |
SEM | Scanning electron microscope |
TG | Thermogravimetry |
UCA | Ultrasonic Cement Analyzer |
UCS | Unconfined compressive strength |
UPV | Ultrasonic pulse velocity |
WBM | Water-based mud |
XRD | X-ray diffraction |
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OBF | Base Oil | Primary Emulsifier |
---|---|---|
Mud 1 | Mineral Oil | Alkanolamide |
Mud 2 | Mineral Oil | Standard Fatty Acid |
Mud 3 | Diesel Oil | Alkanolamide |
Mud 4 | Diesel Oil | Standard Fatty Acid |
Slurry Name | Composition |
---|---|
H-1 | API Class H-1 and tap water |
H-2 | API Class H-2 and tap water |
C-1 | API Class C and tap water |
L-1 | Lightweight cement and tap water |
S-1 | Blast furnace slag and alkaline activating solution |
DW-H-2 | API Class H-2 and Tap water and Additives |
% Contamination | Compressive Strength (MPa) | Bonding Strength (MPa) | Porosity % | Permeability (mD) |
---|---|---|---|---|
0 | 17.2 | 3.4 | 11.2 | 0.04 |
5 | 13.5 | 2.2 | 16.8 | 0.19 |
25 | 4.1 | 0.7 | 32.1 | 0.41 |
50 | 0 | 0 | - | - |
Sample Name | RS/DF (%) | Sample Name | RS/DF * (%) |
---|---|---|---|
S95/05 | 95/05 | 95/05 * | 95/05 |
S75/25 | 75/25 | 75/25 * | 75/25 |
S50/50 | 50/50 | 50/50 * | 50/50 |
S25/75 | 25/75 | 25/75 * | 25/75 |
S05/95 | 05/95 | 05/95 * | 05/95 |
Correlation | Equation | R2 |
---|---|---|
UCS vs. UPV (uncontaminated) | Y = 0.1392e0.0018× | 0.9115 |
UCS vs. UPV (contaminated) | Y = 0.2094e0.0015× | 0.9758 |
UCS vs. UPV (uncontaminated–thermal cycles) | Y = 0.2879e0.0016× | 0.9856 |
Authors | Harder et al., 1993 | Aughenbaugh et al., 2014 | Vipulanandan et al., 2014 | Li et al., 2015 | Li et al., 2016 | Soares et al., 2017 | Olteanu et al., 2019 |
---|---|---|---|---|---|---|---|
Cement | API Class H (Slurry density—17 ppg) |
| API Class H | API Class G | API Class G | API Class G (Slurry Density—15 ppg) | API Class C (Slurry Density—14.77 ppg) |
Additives | Fluid loss additive and friction reducers |
| 0.1% (BWOC) conductive fillers |
|
|
| - |
Contamination | Four types of OBF formulated with combinations of base oil (Diesel oil and Mineral oil) and primary emulsifier (Alkanolamide and Calcium Soap). |
| Vegetable oil-based mud (75/25 invert emulsion) with 1% chemical surfactant | UDM-2 system diesel-based drilling fluid (85/15 invert emulsion) | VERSACLEAN system diesel-based drilling fluid |
| OBF |
Amount of contaminant |
|
|
|
|
|
| 40 mL |
Curing Temp. | ≈93 °C * | ≈77 °C * | Room temperature | 93 °C | 135 °C | 52 °C |
|
Authors | Harder et al., 1993 | Aughenbaugh et al., 2014 | Vipulanandan et al., 2014 | Li et al., 2015 | Li et al., 2016 | Soares et al., 2017 | Olteanu et al., 2019 |
Curing Press. | Atmospheric * | 20.7 MPa * | Atmospheric | Atmospheric | 20.7 MPa | Atmospheric | Atmospheric |
Curing Time |
| 2 days |
|
| 2 days | 1 day | 8 h to 50 days |
Mechanical Properties | Diesel oil had a more adverse effects on the compressive strength compared to mineral oil. The presence of alkanolamide showed better strength development compared to standard fatty acid (calcium soap). | UCS reduction rate was 40% for C-1 and H-1 and for L-1 it was 80% at 5% contamination. While at 15% contamination reduction in C-1 was 25%, H-1 was 38% and L-1 was 90%. UCS remained same with 10% error margin for different contamination of silica. Brine affects the compressive strength negatively. For DW-H-2 at 5% contamination reduction is 5% while at 15% contamination reduction is 50%. | UCS reduction rate for 1 day of curing with 0.1% and 3% contamination is 40% and 75% respectively. Similarly, UCS reduction rate for 28 days of curing with 0.1% and 3% contamination is 25% and 35% respectively. | UCS reduction rate for 1, 3,7 days of curing with 5% contamination is 33.17%, 32.46% and 31.75% respectively. At 25% contamination it is 85.15%, 84.56% and 83.95% for 1,3,7 days of curing respectively reduced to 0 for 50% contamination. | UCS and bonding strength reduced by 76% and 79% for 25% contamination respectively; and reduced to 0 for 50% contamination. | For 5% and 25% contamination (comparing DF* vs. DF), UCS reduction was 15% and 25%. UCS reduced to 0 for 50% contamination. | 50% reduction in UCS after curing for 14 days |
Authors | Harder et al., 1993 | Aughenbaugh et al., 2014 | Vipulanandan et al., 2014 | Li et al., 2015 | Li et al., 2016 | Soares et al., 2017 | Olteanu et al., 2019 |
Rheological Properties | - | - | Proposed a Hyperbolic model over the Herschel–Bulkley and Bingham Models. | Bingham Plastic model used to characterize the mixtures at 25 °C and 93 °C. | Contamination increases initial consistency and decreases fluidity | Bingham and Power Law models used to characterize the mixtures. | - |
Correlation | No | No | No | No | No | No | Yes * |
Other findings | Addition of ethoxylated nonylphenol improves the strength of contaminated cement slurry. | Strength of contaminated samples was improved by addition of 10% (by weight of SBM) alkali. Mechanism behind the reduction in strength is osmotic dehydration. | Measurement of initial electrical resistivity of contaminated samples can help in understanding the amount of OBF contamination. | Demulsification and osmotic pressure change the rheological properties. Honeycomb structure is formed in the presence of OBF. Adding surfactant to contaminated slurry improves the rheological and mechanical properties. | At 25% contamination the porosity and permeability increased by 187% and 925% respectively. Out of all the components of OBF, emulsion and diesel had worst effects on rheological and mechanical properties compared to other OBF components. | Contamination in general increases plastic viscosity and yield point; decreases the max. pumpable consistency; formation of microcavities affect the UCS; Wetting agent modifies zeta potential values. | Up to 24 h both contaminated and uncontaminated samples have similar properties. |
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Arbad, N.; Teodoriu, C. A Review of Recent Research on Contamination of Oil Well Cement with Oil-based Drilling Fluid and the Need of New and Accurate Correlations. ChemEngineering 2020, 4, 28. https://doi.org/10.3390/chemengineering4020028
Arbad N, Teodoriu C. A Review of Recent Research on Contamination of Oil Well Cement with Oil-based Drilling Fluid and the Need of New and Accurate Correlations. ChemEngineering. 2020; 4(2):28. https://doi.org/10.3390/chemengineering4020028
Chicago/Turabian StyleArbad, Nachiket, and Catalin Teodoriu. 2020. "A Review of Recent Research on Contamination of Oil Well Cement with Oil-based Drilling Fluid and the Need of New and Accurate Correlations" ChemEngineering 4, no. 2: 28. https://doi.org/10.3390/chemengineering4020028
APA StyleArbad, N., & Teodoriu, C. (2020). A Review of Recent Research on Contamination of Oil Well Cement with Oil-based Drilling Fluid and the Need of New and Accurate Correlations. ChemEngineering, 4(2), 28. https://doi.org/10.3390/chemengineering4020028