1. Introduction
Approximately one-third of all food produced globally is lost or wasted somewhere along the food supply chain [
1]. Food loss and waste have been reported to occur throughout the food-processing cycle; this includes everything from in-field harvest to processing and packaging facilities and retail grocery stores. This represents a waste of the water, land, energy, and natural resources used to produce food and is estimated to cause USD 940 billion in economic losses and produce more than 4.4 gigatons of greenhouse gas emissions (CO
2 equivalent) annually [
1]. The United States Environmental Protection Agency (EPA) estimates that annual food loss and waste are equivalent to 170 million metric tons of CO
2 equivalent emissions within the U.S. [
2]. Reducing food waste within the U.S. presents opportunities to address climate change, conserve resources, and increase food security, productivity, and economic efficiency. According to the United States Department of Agriculture (USDA), 31% of food is wasted, amounting to a total of USD 218 billion, or 1.3% of the country’s Gross Domestic Product (GDP).
In 2019, the total production of carrots in the U.S. reached 2.53 million metric tons, which was a 13% increase from the 2018 total [
3]. Carrots are the sixth-most consumed fresh vegetable in the U.S. [
3]. Per capita consumption of fresh carrots in the U.S. peaked at 6.4 kg in 1997 and then decreased to around 3.8 kg in 2022 [
4]. Over the past 35 years, the U.S. carrot industry has changed with the introduction of fresh-cut technology for more value-added carrot products such as pre-cut carrots, baby carrots, and carrot juice, which has increased the amount of carrot waste from carrot processing. When producing carrot juice, a pulp by-product is generated that is equivalent to 50% of the raw material [
5]. Carrot by-products are rich in bioactive substances such as carotenoids (especially β-carotene), insoluble and soluble fiber is composed of pectic polysaccharides, hemicellulose and cellulose [
5,
6].
Using carrot pomace reduces food waste and produces functional ingredients for the food industry [
7]. Carrot pomace contains approximately 55% dietary fiber, which could increase water-holding capacity from 17.9 to 23.3 g water/g fiber [
7,
8]. Dietary fiber can also hold fat particles and play a key functional role in foods [
9]. Fat-binding capacity (FBC) and WHC are important for improving product quality, such as juiciness, flavor, and mouthfeel [
10].
Drying is the process of removing moisture from a material via natural or unnatural conditions. Drying technologies for fruits and vegetables include hot air drying, microwave drying, vacuum drying, freeze-drying, and heat pump drying [
10]. Drying is a frequently used method to reduce volume and weight, therefore reducing the costs of packaging, storage, and transportation. Drying can also affect the flavor and textural properties of fruits and vegetables [
11]. Dehydration is, by definition, the removal of water via evaporation from solid or liquid food to obtain a solid product with low water activity to inhibit microbial growth [
12]. Drying methods influence food products’ density, porosity, and rehydration features. Convective drying can reduce hydrophilic properties due to irreversible cellular rupture, resulting in dense structure and integrity losses by broken and shrunken capillaries, which hinders water absorption and rehydration. Freeze-dried fruits and vegetables are usually characterized by minimal shrinkage and less structural collapse due to their highly porous structures after water removal via sublimation [
13,
14,
15]. Different drying methods resulted in different porous structures, and freeze-drying produced higher porosity in food structures (80–90%) [
13]. Microwave-dried potato and carrot had a porosity of approximately 75%, while vacuum-drying decreased the porosity to 50% in carrot and 25% in potato [
13,
16].
The objective of this study is to investigate how pretreatments such as high-shear mixing, hydraulic pressing, and a combination of both, followed by drying methods such as dehydration and freeze-drying, affect the functional properties of carrot pomace. Specifically, the study aims to evaluate the impact of these treatments on water-holding capacity, fat-binding capacity, swelling capacity, dietary fiber composition, and carotenoid content. This presents an innovative way for vegetable juice processors to repurpose their processing by-products as functional food ingredients, which can help reduce food waste and improve the dietary fiber content and sustainability of food products.
2. Materials and Methods
Carrot pomace was obtained from Grimmway Family Farms (Arvin, CA, USA). Carrot pomace was placed in 22 kg sealed, food-grade pails and stored in a dark freezer at −20 °C until further processed. Freezing pomace prior to processing minimized chances of microbial growth and degradation of carotenoids.
2.1. Mechanical Pretreatments of Carrot Pomace
The frozen carrot pomace was thawed overnight in a refrigerated room and pretreated using one of the three methods prior to drying: (1) high-shear (HS) for 5 min @ 15,000 RPM (Yuchengtech AD300L-H High-Shear Mixer, Shanghai, China), (2) hydraulic press (HP) (Hydraulic Wells Juice Press, Samson Brands, Danbury, CT, USA), and (3) the combination of high-shear and hydraulic press (HSHP).
2.2. Mechanical Drying Treatment of Carrot Pomace
Carrot pomace with and without pretreatment was dried using one of two methods: (1) dehydration (D) using a drying oven (Harvest Saver R4 drying oven, Commercial Dehydrator Systems, Inc., Eugene, OR, USA) at 40 °C for 24 h on fan speed 1 (0.13 m/s) and (2) lyophilization, or free drying (FD), using a freeze-dryer (Harvest Right Freeze Dryer, Salt Lake City, UT, USA) at −20 °C and 6.67 Pa for 24 h (
Table 1). Non-pretreated and pretreated dried carrot pomace was then ground using a commercial spice grinder (VEVOR 2500 g Electric Grain Mill Grinder, Sacramento, CA, USA) to pass through a 20-mesh sieve (0.85 mm) and stored at −22 °C after placing into gallon-sized plastic bags (Ziplock, SC Johnson & Sons, Inc., Racine, WI, USA) wrapped in aluminum foil (Reynolds Wrap Reynolds, Consumer Products, Lake Forest, IL, USA).
2.3. Chemical Properties
2.3.1. Total Moisture
Total moisture content was determined for both solid and liquid fractions of the carrot pomace. Approximately 2.50 g of carrot pomace was weighed, recorded, and placed in the Ohaus MB45 Moisture Analyzer (Ohaus Corp., Parsippany, NJ, USA) at 105 °C until no weight change was detected. The moisture content was determined using the following equation:
2.3.2. Carotenoid Content
Carotenoid contents were determined for carrot pomace samples (
Table 1) according to the method described by Amin [
17]. One gram of each carrot pomace sample (
Table 1) was added to 25 mL of extraction solvent and homogenized for 30 s at 7500 rpm (Senstry Cyclone I.Q. 2 Sentry Microprocessor Digital Homogenizer, SP Industries Inc., Warminster, PA, USA) in 50 mL centrifuge tubes. The centrifuge tubes were centrifuged for 5 min at 6500 rpm and 5 °C (Eppendorf 5810 R Centrifuge, Hauppauge, NY, USA). After centrifuging, the supernatant layer containing hexane and non-polar carotenoids (β-carotene) was transferred to a 25.00 mL volumetric flask. The supernatant volume was adjusted to 25.00 mL with additional hexane. Absorbance values were measured at λmax450 nm (Shimadzu UV–1900 UV-VIS spectrophotometer, Shimadzu, MD, USA). An extinction coefficient of 2505 for β-carotene was used to calculate the concentration of carotenoids in the samples using Beer’s law.
2.3.3. Total Dietary Fiber
Total dietary fiber (TDF), soluble dietary fiber (SDF), and insoluble dietary fiber (IDF) were determined for all pretreated and dried carrot pomace samples (Control, HSD, HSFD, HPD, HPFD, HSHPD, and HSHPFD) using the Megazyme total dietary fiber assay kit (K-TDFR-200A, Neogen, Lansing, MI, USA; Megazyme, Wicklow, Ireland) with modifications of AOAC 991.43 [
18] and AACC 32–07.01 [
19] (
Figure 1). Samples were incubated with 50 mL of heat-stable alpha-amylase (Megazyme cat. no. E-BLAAM) (100 °C, 30 min) and then enzymatically digested with 100 mL protease (Megazyme cat. No. E-BSPRT) (60 °C, 30 min), followed by incubation with 200 mL of amyloglucosidase (Megazyme cat. No. E-AMGDF) (60 °C, 30 min) to remove protein and starch. The samples were filtered, washed (with water, 95% ethanol, and acetone), dried, and weighed to determine insoluble fiber (IDF). Four volumes of 95% ethanol (preheated to 60 °C) were added to the filtrate and the wash water. The precipitates were filtered and washed with 78% ethanol. The residues of soluble dietary fiber (SDF) were dried and weighed. The obtained values were corrected for ash and protein. TDF was determined by summing insoluble IDF and SDF. Fiber ratios were calculated as a ratio of IDF:SDF. Total dietary fiber was calculated using the equation below.
R1 = IDF residue weight.
R2 = SDF residue weight.
m1 = sample weight.
A = ash weight from R1.
P = protein weight from R2.
B = blank.
2.3.4. Amylase Neutral Detergent Fiber
Amylase neutral detergent fiber (aNDF) was determined for control dehydrated (CD) and freeze-dried (CFD) carrot pomace samples. The amounts of 0.45–0.55 g of sample and 0.5 g of sodium sulfite (Na2SO3) were weighed and combined. The samples were heated until boiling in 50 mL of neutral detergent solution. An amount of 2 mL of α-amylase was added before the beaker was heated. The sample was boiled for 1 h and filtered using a pretared fritted glass crucible. Fritted crucibles containing aNDF residue were dried at 100 °C for 24 h. The residue weight was then recorded. All samples were analyzed in triplicate.
2.3.5. Acid Detergent Fiber
For sequential analysis of acid detergent fiber (ADF), the crucible containing the aNDF fiber preparation was analyzed sequentially. The crucible was placed on its side in a 600 mL Berzelius beaker, and the sample was boiled in 200 mL of acid detergent solution for 1 h. At the end of boiling, the crucible was removed with tongs, and the solution was gravimetrically transferred and filtered through the fritted crucible. Fritted crucibles containing ADF residue were dried at 100 °C for 24 h. The residue weight was then recorded. All samples were analyzed in triplicate.
2.4. Functional Properties
Functional properties were evaluated for all carrot pomace samples after drying using two methods (
Table 1).
2.4.1. Water-Holding Capacity
Water-holding capacity (WHC) was determined according to the method described by Raghavendra et al. [
21]. Dried carrot pomace (0.50 g) was added to 15.00 mL of water in a graduated cylinder and mixed. After storing at ambient temperature for 24 h, the supernatant was filtered through a sintered glass crucible under vacuum. The hydrated residue weight was recorded before being dried at 105 °C for 1 h to obtain the residue dry weight. The water-holding capacity was measured as one gram of water held by one gram of pomace and calculated using the equation below.
2.4.2. Fat-Binding Capacity
Fat-binding capacity (FBC) was determined according to Beuchat’s method [
22] with modification. Canola oil (5.60 g) was added to dehydrated dried carrot pomace (1.00 g) in a 50 mL centrifuge tube. Due to the increased volume of freeze-dried pomace, the weight of the pomace used was reduced from 1.00 g to 0.10 g. Canola oil (5.60 g) was added to freeze-dried pomace in a 50 mL centrifuge tube. Each slurry was vortexed for 30 s, allowed to sit for 30 min at 22 °C, and then centrifuged at 1610×
g for 25 min. The supernatant was decanted from the sample, the weight of the decanted sample was determined, and grams of oil retained per gram of sample was calculated. The fat-binding capacity was calculated using the equation below.
2.4.3. Swelling Capacity
Swelling capacity was determined according to the method of Raghavendra et al. [
21]. A total of 25 mL of deionized water was added to 1.00 g of dried carrot pomace in a 50.00 mL graduated cylinder. Graduated cylinders were covered with parafilm to reduce evaporation, and the samples were allowed to sit at 22 °C for 24 h. After 24 h, the volume of the swollen sample was measured. The swelling capacity was expressed as mL of water per 1.00 g of carrot pomace and was calculated using the equation below.
2.5. Statistical Analysis
Results of chemical and physical properties are reported as mean ± standard deviation. Two-way analysis of variance (ANOVA) was used to determine significant differences between functional properties based on the drying method and pretreatment using JMP Pro version 17 statistics software (Cary, NC, USA). Tukey’s post hoc analysis was performed to identify significant differences between treatments at p ≤ 0.05.