3.1.1. Ionic Speciation of Vanadium
Generally, both tetravalent (V(IV)) and pentavalent vanadium(V(V)) exist in the vanadium-bearing shale. In the sulfuric acid leachate, vanadium usually coexists in the form of VO
2+ or VO
2+ [
30], while in the oxalic acid system, vanadium can form various complexes with oxalate ions. Therefore, the ionic speciation of V(IV) and V(V) in the pure oxalic acid solution were studied, and the results are shown in
Figure 2.
As shown in
Figure 2a, when the pH is in the range of −1.0 to 0, V(IV) mainly exists in the form of free VOC
2O
4 (aq) molecules; when the pH rises to 0–1.0, V(IV) mainly exists in the form of VO(C
2O
4)
22−; and when the pH is greater than 1, over 99% of V(IV) exists in the form of VO(C
2O
4)
22−. In contrast, as shown in
Figure 2b, when the pH is in the range of −1.0 to −0.5, V(V) mainly exists in the form of VO
2+; when the pH rises to −0.5 to 1.2, V(V) mainly exists in the form of VO
2C
2O
4−; and when the pH is greater than 1.2, V(V) mainly exists in the form of VO
2(C
2O
4)
33− anions. Due to the strong reducing property of oxalate ions, the coordinated anions VO
2C
2O
4− and VO
2(C
2O
4)
33− are further reduced to VO(C
2O
4)
22− in high-concentration oxalate solutions. Therefore, in the pure oxalic acid solutions, vanadium mainly exists in the form of coordinated anions of tetravalent vanadium.
Based on the above results, the ionic speciation of vanadium in the actual OALS was studied (
Figure 3). The results show that the ionic speciation of vanadium in the actual OALS was basically consistent with that of V(IV) in the pure oxalic acid system. When pH is less than 0, it exists in the form of VOC
2O
4(aq) molecules, and when pH is greater than 0, it exists in the form of VO(C
2O
4)
22− complex anions. When pH is 0.65, the proportion of VO(C
2O
4)
22− complex anions is 92.65%, and the proportion of VOC
2O
4(aq) molecules is 7.35%. This indicates that in the high-concentration oxalic acid system, V in the vanadium shale acid leaching solution mainly coordinates with the organic ligand C
2O
42− to form VO(C
2O
4)
22− anions and does not coordinate with the inorganic ligands P and F.
3.1.2. Ionic Speciation of Iron
In sulfuric acid system, iron usually exists in two valence states: divalent (Fe
2+) and trivalent (Fe
3+) [
31]. Due to the reducing property of oxalic acid, Fe
3+ is usually reduced to Fe
2+ by oxalate ions. In the OALS, Fe
3+ accounts for 60% of the total iron, while Fe
2+ makes up 40%. Therefore, the ionic speciation of Fe(III) and Fe(II) in pure oxalic acid systems and actual OALS was studied, and the results are shown in
Figure 4 and
Figure 5.
As can be seen from
Figure 4a, when the pH is between −1.0 and −0.5, Fe(III) mainly exists as FeC
2O
4+ cation; when the pH rises to −0.5 to 1.0, Fe(III) is mainly in the form of Fe(C
2O
4)
2− anion; and when the pH is greater than 1, Fe(III) mainly exists as Fe(C
2O
4)
33− anions. Compared with
Figure 4b, in the actual OALS, the ionic speciation of Fe(III) is relatively similar to that in the pure oxalic acid system. However, when the pH is between −1.0 and 0, the FeH
2PO
42+ species is formed, indicating that Fe(III) can form complexes with P. When the pH is between −0.5 and 1.0 and greater than 1.0, the species of Fe(III) are mainly Fe(C
2O
4)
2− and Fe(C
2O
4)
33− coordinated anions, respectively. When the solution pH is 0.65, the proportion of Fe(C
2O
4)
2− ions is 73.66%, that of Fe(C
2O
4)
33− ions is 25.64%, and that of FeC
2O
4+ is 0.70%. Therefore, in the oxalic acid leaching solution of vanadium shale, Fe(III) mainly exists in the form of Fe(C
2O
4)
2− and Fe(C
2O
4)
33− coordinated anions.
As can be seen from
Figure 5a, when the pH is between −1.0 and 0.5, Fe(II) mainly exists in the form of Fe
2+; when the pH rises to 0.5 to 2.5, Fe(II) is mainly in the form of free FeC
2O
4 molecules; and when the pH is greater than 2.5, Fe(II) mainly exists as the Fe(C
2O
4)
22− anions. Compared with
Figure 5b, in the actual OALS, similar to Fe(III), the existence state of Fe(II) is also quite similar to that in the pure oxalic acid system. In the solution with pH ranging from −1.0 to 3.0, the FeH
2PO
4+ ion exists; while when the pH is 0.5 to 2.5 and greater than 2.5, Fe(II) mainly exists as FeC
2O
4 and Fe(C
2O
4)
22− species, respectively. When the solution pH is 0.65, the proportions of Fe
2+, FeC
2O
4(aq), FeH
2PO
4+, and Fe(C
2O
4)
22− are 41.28%, 41.37%, 17.03%, and 0.27%. The results show that in the OALS, Fe(II) mainly exists in the form of FeC
2O
4 and Fe(C
2O
4)
22− complex anions.
It is well-established that the stability of a complex increases with the number of coordinated ligands. As evidenced by the coordination stability constants (
Table 3) [
32], the formation constants of Fe(III)-C
2O
4 complexes consistently exceed those of Fe(II)-C
2O
4 complexes. This indicates that when Fe
3+ and Fe
2+ coexist in an oxalate solution, Fe
3+ preferentially coordinates with C
2O
42−. Consequently, Fe(III)-C
2O
4 complexes exhibit greater stability in the OLAS. Furthermore, the coordination constant of Fe(II)-C
2O
4 surpasses that of Fe(II)-F complexes, rendering Fe
2+ more likely to coordinate with C
2O
42− and precluding the formation of Fe(II)-F complexes in the OLAS. Similarly, regardless of coordination number, the formation constants of Fe(III)-C
2O
4 complexes consistently dominate over those of Fe(III)-F complexes, thereby eliminating Fe(III)-F complexes in the OLAS. These findings were in full agreement with the simulation results presented in
Figure 3 and
Figure 4.
Based on the aforementioned findings, since Fe also exists in anionic forms within the OALS, this may significantly impede vanadium extraction from the system. Whether employing solvent extraction or ion exchange methodologies, the selection of extractants or ion-exchange resins with high vanadium selectivity was of paramount importance.
3.1.3. Ionic Speciation of Aluminum
Aluminum mainly exists in the form of Al
3+ in sulfuric acid solutions [
31], while in oxalic acid solutions, aluminum readily coordinates with oxalate ions to form various complexes. Thus, the ionic speciation of aluminum in the pure oxalic acid systems and actual OALS was investigated, and the results are shown in
Figure 6.
The results in
Figure 6a indicate that aluminum can form four complexes, namely, AlHC
2O
42+, AlC
2O
4+, Al(C
2O
4)
2−, and Al(C
2O
4)
33−, in the pure oxalic acid solutions of different pH values. When the pH is between 0 and 1.5, the Al(C
2O
4)
2− anion is dominant, and when the pH is greater than 1.5, the Al(C
2O
4)
33− complex anion is stably present.
Compared with the ionic speciation of aluminum in the pure oxalic acid solution, the ionic speciation of aluminum in the actual OALS is more complex. The results in
Figure 6b show that, in addition to the above four aluminum–oxalate complexes, aluminum forms various complexes with fluorine, including AlF
2+, AlF
2+, AlF
3, and AlF
4−. However, when the pH is between 0 and 1.5, the Al(C
2O
4)
2− anion is still dominant, and when the pH is greater than 1.5, the Al(C
2O
4)
33− complex anion is still stably present. Moreover, it can be seen from the results in
Figure 5b that as the pH increases, the acidity of the solution continuously decreases, and the proportions of C
2O
42− and F
− increase, which leads to the increasing coordination numbers of Al
3+ with C
2O
42− and F
−, thereby forming various aluminum–oxalate and aluminum-fluoride complexes. In the actual OALS, when the pH is 0.65, the proportions of Al(C
2O
4)
2−, Al(C
2O
4)
33−, AlF
2+, AlF
3, and AlC
2O
4+ ions are 48.95%, 8.06%, 20.76%, 10.85%, and 5.05%.
Based on the stability constants of Al-F and Al-C
2O
4 complexes (
Table 4) [
32], when the coordination number ranges from 1 to 3, the stability constants of Al-C
2O
4 complexes consistently exceed those of Al-F complexes. However, when the coordination number increases to 4–6, the stability constants of Al-F complexes surpass 18, indicating that Al-F complexes with coordination numbers exceeding 4 exhibit exceptional stability. It should be noted that higher coordination numbers require elevated ligand ion concentrations. Given that the C
2O
42− concentration (1.40 mol/L) in OALS solution significantly exceeds the F
− concentration (0.32 mol/L), under pH 0.65 conditions, aluminum primarily forms complexes with C
2O
42− ions, with minimal complexation occurring with fluoride ions.
Similar to the research results on iron, since Al also exists in anionic forms within the OALS, this also may significantly impede vanadium extraction from the system. Whether employing solvent extraction or ion exchange methodologies, the selection of extractants or ion-exchange resins with high vanadium selectivity was of paramount importance.