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Article

A Dual Reactor for Isothermal Thermochemical Cycles of H2O/CO2 Co-Splitting Using La0.3Sr0.7Co0.7Fe0.3O3 as an Oxygen Carrier

by
Tatiya Khamhangdatepon
1,
Thana Sornchamni
2,
Nuchanart Siri-Nguan
2,
Navadol Laosiripojana
3 and
Unalome Wetwatana Hartley
1,3,*
1
Mechanical and Process Engineering Department, Sirindhorn International Institute of Technology, King Mongkut’s University of Technology North Bangkok, Bangkok 10800, Thailand
2
PTT Research and Technology Institute, PTT Public Company Limited, Bangkok 10900, Thailand
3
The Joint Graduate School of Energy and Environment, King Mongkut’s University of Technology Thonburi, Bangkok 10140, Thailand
*
Author to whom correspondence should be addressed.
Processes 2021, 9(6), 1018; https://doi.org/10.3390/pr9061018
Submission received: 25 March 2021 / Revised: 1 June 2021 / Accepted: 4 June 2021 / Published: 9 June 2021
(This article belongs to the Special Issue Catalytic Processes in Continuous Nanostructured Reactors)

Abstract

:
Catalytic performance of La0.3Sr0.7Co0.7Fe0.3O3 (LSCF3773 or LSCF) catalyst for syngas production via two step thermochemical cycles of H2O and CO2 co-splitting was investigated. Oxygen storage capacity (OSC) was found to depend on reduction temperature, rather than the oxidation temperature. The highest oxygen vacancy (Δδ) was achieved when the reduction and oxidation temperature were both fixed at 900 °C with the feed ratio (H2O to CO2) of 3 to 1, with an increasing amount of CO2 in the feed mixture. CO productivity reached its plateau at high ratios of H2O to CO2 (1:1, 1:2, and 1:2.5), while the total productivities were reduced with the same ratios. This indicated the existence of a CO2 blockage, which was the result of either high Ea of CO2 dissociation or high Ea of CO desorption, resulting in the loss in active species. From the results, it can be concluded that H2O and CO2 splitting reactions were competitive reactions. Ea of H2O and CO2 splitting was estimated at 31.01 kJ/mol and 48.05 kJ/mol, respectively, which agreed with the results obtained from the experimentation of the effect of the oxidation temperature. A dual-reactors system was applied to provide a continuous product stream, where the operation mode was switched between the reduction and oxidation step. The isothermal thermochemical cycles process, where the reduction and oxidation were performed at the same temperature, was also carried out in order to increase the overall efficiency of the process. The optimal time for the reduction and oxidation step was found to be 30 min for each step, giving total productivity of the syngas mixture at 28,000 μmol/g, approximately.

1. Introduction

The continuous increase in anthropogenic, atmospheric CO2 concentrations, and rapid expansion in the widespread use of fossil fuels, such as coal, oil, and natural gas, have resulted in the serious, worldwide greenhouse effect [1,2]. Therefore, the decrease in CO2 emissions as a most important universal issue has garnered rising interest in recent years. CO2 as a major greenhouse gas (GHG) considerably contributes to global warming, causing an environmentally dangerous effect. The reprocessing of CO2 as a carbon source for chemical fuels, using any added energy source, such as solar, geothermal, and even confidently safe nuclear energy, is desirable for the development of a large-scale, cost-effective, sustainable energy system. The “thermochemical cycle” suggests a process for converting heat energy into carbon monoxide and hydrogen, the energy carriers. In comparison to the direct thermal decomposition of CO2 and H2O at high temperatures, thermochemical methods of CO2 and H2O decomposition are driven at proper lower temperatures by joining high temperature endothermic chemical reactions and low temperature exothermic chemical reactions. As such, they present a smart method for fuel generation at high rates and efficiencies without noble metal catalysts [3], which, via redox chemical reactions, additionally go around the CO–H2–O2 separation problem [4]. Two step thermochemical cycles support for metal oxide redox pairs (mostly La/La2O3, Sr/SrO2, Co/CoO3 Zn/ZnO, Ce2O3/CeO2, FeO/Fe3O4 and SnO/SnO2), to date, have mostly been reported, which are determined by high temperature process heat [4,5,6,7,8,9,10,11,12,13,14,15]. The major challenges are the requirement of rapid reduction in gaseous products to avoid their recombination [4] and the entire conversion of metal to metal-oxide to execute fast carbon monoxide and hydrogen production rates [10]. To overcome those challenges, multi metal/metal oxides composite as catalysts are very suitable for thermochemical two-step thermochemical cycles of H2O/CO2 co-splitting. Two-step thermochemical metal/metal oxide cycles are explained by the subsequent chemical steps. The net effect of reactions (Equations (1)–(3)) is the preferred splitting of water and carbon dioxide by way of using the metal oxide as a catalyst.
M x   O y     M x   O y 1   + 1 / 2 O 2 ( g )  
M x   O y 1   + CO 2   ( g )     M x   O y   + CO ( g )
M x   O y 1   + H 2 O   M x   O y   + H 2 ( g )
Among all metal/metal oxides, lanthanum (La)–cobalt (Co)-based catalysts are shown great attention and have been examined due to their high reduction extent. However, both their re-oxidation coverage and generation stability are low, making them unfit for thermochemical applications, which have numerous successive redox cycles [16]. An approach for incorporating lanthanum–cobalt with Ca2+ or Sr2+ in the A-site or with Cr and Fe in the B-site was reported, but in all composites, the fuel generation decreased over cycles [15,16,17,18,19,20,21]. Further, researchers are focused on La–Co with multi metal/metal oxides. Hence, La–Co doped with Sr and Fe (A and B site substitution) has been widely reported for assessing its thermochemical performance. Moreover, the thermal dissociation of Fe3O4 to FeO has also been experimentally investigated at temperatures between 1700 and 2000 °C and pressures of 0.1–1 bar in with inert and air atmospheres [22,23]. The second step of the cycle is a low-temperature, exothermic reaction, where the reduced metal reacts with a mixture of H2O and CO2 to generate H2 and CO (syngas), which is readily used, while its ratio can be tailor-made. The Sr2+ cation in the A-site leads to an increase in the Fe oxidation state for electronic neutrality, which allows increasing the reduction extent. One of the challenges is that while the operating temperature is switching between the endothermic reduction reaction to the exothermic oxidation reaction, the overall efficiency of the process will be lost, as the system requires extra time to reach the desired temperature. This work, therefore, studied isothermal thermochemical cycles where the reduction and oxidation step were handled at the same temperature in order to reduce the thermal stress within the system by eliminating the time loss due to reaching different temperatures of reduction and oxidation, thus increasing the overall efficiency. To enhance the system to produce a continuous product stream, a dual reactor was applied, aiming to continuously double the productivity.

2. Methodology

2.1. Catalyst Preparation and Characterization

LSCF3773 was synthesized, using the ethylenediaminetetraacetic acid (EDTA)-citrate complexing method [24]. The molar ratio of total citric acid to metal ions to EDTA was 3:2:2. A homogenous EDTA-NH3·H2O solution was prepared by slowly adding 0.05 mol of EDTA to 100 mL of ammonium (NH3·H2O) solution (1 M) while stirred at 500 rpm at a temperature of 80 °C. The nitrate salts of the metals, i.e., Sr(NO3)3 (≥98.00% HiMedia, Mumbai, India), La(NO3)3·6H2O (≥99.00%, HiMedia, Mumbai, India), Co(NO3)2·6H2O (≥99.00%, Carlo Erba Reagents, Val-de-Reuil, France) and Fe(NO3)3·9H2O (≥99.00%, Ajax Finechem, Victoria, Australia), were slowly added to the EDTA-NH3·H2O. The solution was stirred continuously to ensure its homogeneous state. A total of 0.07 mols of citric acid was added to the solution, while pH was maintained at 4.9 to 6.9 by the addition of an ammonium solution. A dark purple gel was formed after the well-mixed solution was stirred and heated at 120 °C for 5 h. The gel was placed in a vacuum oven at 180 °C for 48 h until a dark-brown dried foam was produced. The dried foam was ground to powder before being calcined at 500 °C for 5 h in order to eliminate an excess of polymeric substances, then at 1100 °C for 10 h to obtain the perovskite phase structure. The resulting fine LSCF3773 powder was pelletized, using a hydraulic press. The pelletized LSCF3773 was further ground and sieved to a 180–212 μm size range.
The material’s crystallinity and purity were characterized using X-ray diffraction (XRD, Bruker AXS, Diffractometer D8, Billerica, MA, USA) equipment, using CuK-α radiation with λ = 1.5418 Å as a radiation source at 40 kV and 30 mA with a scanning speed of 0.02°/s in the range of 10° < 2θ < 80°. The transient characterization, i.e., temperature programmed reduction (TPR) and temperature programmed desorption (TPD) are described in the later section, as they were experimentally tested in an in-house reactor.

2.2. Experimental Procedure

2.2.1. Reactor Set-Up

Thermochemical cycles of H2O/CO2 splitting were carried out in a dual lab-scale packed-bed reactor system as shown in Figure 1. Reactors Nos. 1 and 2 were set up for continuous two-step thermochemical cycles to operate alternately during reduction and oxidation steps. The lab-prepared LSCF3773 was packed in the center of quartz tubular reactors (i.d. = 13 mm.), which was supported vertically in an electrical tubular furnace (1100 °C max temperature, 20 cm long, Inconel, Suan-luang Engineering, Bangkok, Thailand). Quartz wool was used to immobilize the packed LSCF3773. K-type thermocouple was inserted at the center of the heating-zone nearest to the catalyst’s bed. Gaseous reagents CO2 (99.9%, Bangkok Industrial Gas (BIG), Bangkok, Thailand), Ar (99.95%, BIG) and 10% H2 in Ar (BIG) were introduced into the system, using mass flow controllers (MFC) (New Flow-TLFC-00-A-1-W-2, Golden Mountain Enterprise, Kaohsiung 806, Taiwan). The steam generators were made in-house by connecting a peristaltic pump (model: BT100M, Baoding Chuang Rui Precision Pump, Hebei, China) with an evaporator (Suan-luang Engineering, Bangkok, Thailand). Deionized water was supplied to the peristaltic pump at a flow rate of 0.07 mL/min in every testing condition. The steam generator outlet was connected to the Ar gas pipeline to help convey saturated steam to the packed bed reactors. The steam pipeline was insulated by wrapping with heating tape with its temperature maintained at 130 °C to avoid condensation. The reactor effluent was passed through a condenser unit and filter to ensure a dried-gaseous stream before entering the on-line mass spectrometers (OMNI Star, Pfeiffer vacuum, Aßlar, Germany).

2.2.2. Single Reactor Experiments

The reaction was performed in a single packed bed reactor under different sets of reduction/oxidation temperatures, varying from 500, 700 and 900 °C. A total of 0.5 g of LSCF3773 powder was used for these experimentations. For the reduction step, 100 mL·min−1 of 10 % H2 in Ar was fed through the packed bed reactor for 30 min under the set reduction temperature shown in Table 1. During the oxidation step, gaseous H2O/CO2 with specific ratios was introduced into the reactor while the total flow rate of each test was also kept constant as tabulated in Table 1. Before switching the reactor conditions to be between reduction and oxidation, 300 mL·min−1 of pure Ar was flowed through the system for 30 min to remove remaining gaseous compounds or any physisorptions. The reduction and oxidation step of each condition was cycled for 5 cycles. Production yields of H2 and CO2 were averaged using information received via those 5 cycles.

2.2.3. Dual-Reactor System Experiments

The reactivity of LSCF3773 in a dual system was tested for continuous production of H2 and CO as shown in Figure 1. The operation mode of both reactors was switched between reduction and oxidation, as illustrated in Figure 2, in order to produce a continuous stream of the product. A total of 0.5 g of LSCF3773 was packed in both reactors. Prior to the experiment, the packed LSCF3773 was reduced beforehand with 10.0% H2 in Ar for 15 min at a temperature of 900 °C. The procedure is also considered a reduction step as well as a pre-treatment step. The system was purged by 300 mL·min−1 of Ar for 15 min to remove any possible physisorption/unwanted residuals. During the oxidation step (first production step), a mixture of H2O:CO2 (1:1.25) was introduced into the interest reactor. Both reactors took turns to carry out the reduction and oxidation step in a cycling manner. The reactors were operated alternately as a looping sequence for 20 cycles. Together, the 2 reactors were able to produce a continuous stream of the product, which was a mixture of H2 and CO. Two mass spectrometers were connected on-line to each reactor to analyze the outlet gaseous stream.

2.2.4. Solid Conversion and Reactive Gases Conversion

Total solids conversion X ( t ) as a function of time in Equation (4) is denoted by the ratio of total amount of H2 and CO produced at any time (t) to the initial available amount of oxygen vacancies in the LSCF sample as follows:
X ( t ) = n o reacted n o   available = n MO x ( t ) n MO x - δ , in = 0 t ( F H 2 + F CO ) dt n MO x - δ , in
F H 2 and F CO denote the accumulative amount of H2 and CO produced, estimated by integration of the production rate profile in Equations (5) and (6), n MO x - δ , in is the number of oxygen vacancies provided by H2-TPR result, and t is the reaction time (min).
F H 2 ( t ) = y H 2 ( t ) · v o
F CO ( t ) = y CO ( t ) · v o
where y H 2 ( t ) and y CO ( t ) are mole fractions of the outlet of H2 and CO at time (t), while v o represents the total outlet molar gas flow rate (mol/min).
Reactive gas conversions can be represented by the ratio of accumulated molar amounts of product gas to the inlet molar flow rates of reactive gas and total reaction time according to Equations (7) and (8).
H 2 O   conversion =   n H 2 ( F H 2 O , in · t )
CO 2   conversion = n CO ( F CO 2 , in · t )
where n H 2 and n CO are the accumulated molar amounts of H2 or CO (mol), F H 2 O , in and F CO 2 , in represent the inlet molar flowrates of H2O or CO2 (mol/min), and t is the total reaction time (min).

2.2.5. Gas-Solid Kinetics Analysis

Reaction rates can be generally described as Equation (9):
dX dt = k · f ( X )
where f ( X ) is a solid conversion selected from solid-state kinetic models, assuming formation of new product occurs at the reactive species/points in the lattice of the solid material. The Avrami model is illustrated as shown in Equation (10) below:
[ ln ( 1 X ) ] 1 n = kt
where X is the solid conversion.
The overall rate of reaction concerning temperature dependency was, therefore, determined by associating the above equations with the Arrhenius Law, as shown in Equation (11):
k ( T ) = k 0 · e E a RT
Kinetic parameters, i.e., activation energy (Ea) and the pre-exponential factor (k0) were then graphically estimated. The experimental data were compared to the kinetics model, using the non-linear regression method.

3. Result and Discussion

3.1. Reactivity Study

The catalytic reactivity of LSCF3773 toward the two-step thermochemical cycles of H2O/CO2 co-splitting was studied in a single packed bed reactor. Reverse water gas shift (RWGS) and water gas shift (WGS) were considered non-existent, as the products (either H2 or CO) were not in contact with the reactants (H2O or CO2) during this kind of operation. The results, where different reduction and oxidation temperatures were constant and varied, were selected as shown in Figure 3, whereas the effect of the molar feed ratio is illustrated in Figure 4. From Figure 3, it can be seen that all the graphs were steeply increasing during the first 5 min, indicating that the reaction occurred under the interfacial mass transfer regime. After 5 to 10 min passed, a diffusion control-based reaction took place where the solid conversion slowed down while reaching its equilibrium concentration after 25 min, approximately, for all the cases.
The results indicate that at different ranges of reduction temperatures or oxidation temperatures, different initial rates of reaction were measured as shown in Figure 3. Higher reduction temperatures render higher amounts of oxygen vacancies; however, the solid conversion rates are influenced by the temperatures of the exothermic oxidation reaction. It can be noticed that the net conversion of the reaction at 700/900 °C was slightly lower than that at 700/700 °C after reaching equilibrium due to its thermodynamic limitation. At this stage, intrafacial catalysis was proceeded by the redox cycle, involving the solid bulk of the catalyst, becoming the dominant effect with the increased temperature. On the other hand, at low temperatures, the suprafacial catalysis took place on the catalysts’ surface at slow rates of reaction. When the molar feed ratio H2O/CO2 was varied under the same conditions with a reaction temperature of 900/900 °C, the solid conversion rate was not influenced by the molar feed ratio at the initial stage. It was noticed that the solid conversion was decreased when the CO2 content in the feed increased; thus, only a 3 to 1 ratio of H2O to CO2 could provide 100% conversion. This phenomenon was due to the CO2 blockage caused by CO2 adsorption in the high CO2 content feed stream [15].

3.2. Reduction Temperature Effect

From Figure 5, it is obvious that the reduction and oxidation temperatures affected the solid conversions. Since the other by-products (i.e., CH4) were not detected by the mass spectrometer (MS), the solid conversion thus directly implied syngas productivity. This experimentation showed an effect of the reduction temperature on the productivity of syngas by H2 and CO, separately, using the MS. The reduction temperature was varied at 500, 700 and 900 °C, while the oxidation temperature was fixed constant at 900 °C. The results are demonstrated in Figure 5. H2 and CO production increased as the reduction temperature was increased to produce H2 at 847, 1048 and 1815 µmol/g, respectively. The CO production was measured at 359, 542 and 600 µmol/g, respectively. In general, both H2 and CO were increased with the reduction temperatures. However, for H2 production, increasing the reduction temperature from 700 to 900 °C only increased the H2 production by 10.50%, whereas increasing the reduction temperature from 500 to 700 °C resulted in a larger increase in H2 of around 51.25%. This indicates that H2O splitting occurred on regular cations (Co+4, Fe+4) and polaron cations (Co+3, Fe+3), rather than the localized cations (Co+2, Fe+2) [15]. On the other hand, the CO formation showed the opposite trend, as it increased by only 23.85% when the reduction temperature increased from 500 to 700 °C, and by 73.08% from 700 to 900 °C. Therefore, it can be concluded that while the regular cations (Co+4, Fe+4) and polaron cations (Co+3, Fe+3) are served for both H2O and CO2 splitting (with preference on H2O splitting), the localized cations (Co+2 and Fe+2) are mostly responsible for the CO2 splitting. The syngas ratio at the reduction temperature of 500 and 700 °C seems to be feasible with its utilization in the FT process, whereas that at a reduction temperature of 900 °C could be more beneficial for methanol synthesis.
When comparing the H2 production from this work (Supplementary Materials, H2O and CO2 were co-fed) with the H2 production from our previous results (feed only pure H2O) [15], the H2 production was estimated at 453, 3109, and 3623 μmol/g·min at reduction temperatures of 500, 700, and 900 °C, respectively. It was obvious that the H2 production received from the co-reactant feed system was much less than the H2 production obtained from the pure H2O feed system. This indicates that the H2O and CO2 splitting are considered competitive reactions in which H2O splitting tends to occur on Co+4, Fe+4 (stage 1 from Figure 4) and Co+3, Fe+3, while CO2 splitting prefers to take place on the higher excited stage of Co+2, Fe+2.

3.3. Oxidation Temperature Effect

Similarly, the influence of oxidation temperature on the productivity of syngas was also determined, as shown in Figure 6. The oxidation temperature was varied at 500, 700, and 900 °C, while the reduction temperature was fixed at the optimal 900 °C. H2 productivity was estimated at 261, 1760, and 1815 μmol, while CO2 productivity was 57, 174, and 600 μmol when the oxidation temperature was 500, 700, and 900 °C, respectively. For H2 production, it can be seen that at temperatures lower than 700 °C, the H2O splitting reaction was kinetically controlled as the H2 productivity was increased (6.7 times from 500 to 700 °C) with the increasing temperature. However, at temperatures ranging from 700 to 900 °C, an increase in oxidation temperature did not have much influence on H2 productivity (only increased around 3% from 700 to 900 °C), indicating that the H2O splitting reaction was more thermodynamic-dependent during this temperature range. On the other hand, CO2 production seemed to increase proportionally with increasing oxidation temperatures, which was three times from 500 to 700 °C, and another three times from 700 to 900 °C). It can be concluded that the CO2 splitting reaction was kinetically governed throughout the studied oxidation temperature range (500 to 900 °C). Therefore, Ea of CO2 splitting is expected to be higher than that of H2O splitting.

3.4. Feed Molar Ratio Effect

The ratio of H2O:CO2 was varied at 3 to 1, 1.5 to 1, 1 to 1, 1 to 2, and 1 to 2.5, while the reduction and oxidation temperature were both fixed at 900 °C. Figure 7 shows the results summarized as H2 production decreased with the increasing CO2, the total production decreased as the CO2 ratio was increased, and CO production slightly increased. This phenomenon confirms that H2O splitting and CO2 splitting are competitive reactions. The CO2 blockage on the active sites was suggested as the decrease in the total production (H2 and CO productivity) and a plateau of CO production (at higher ratios of H2O/CO2 at 1:1, 1:2, and 1:2.5) was evidenced. The results agreed with our previous work in which CO2 desorption was detected [15]. The high Ea of CO2 desorption was determined to be the reason.
From all the previous results, the spent oxygen vacancy can be calculated in terms of ∆δ, the stoichiometric oxygen vacancy in the LSCF3773 (La0.3Sr0.7Cr0.7Fe0.3O3−δ), using the following equation:
| δ ( t ) | = n 0 ( t ) n LSCF
where:
n 0 ( t ) = 0 t ( ω · H 2 + ω · C O ) d t
where δ ( t ) is the oxygen vacancy at each condition. n 0 ( t ) and n LSCF are the molar amount of total production (mol) and molar of the LSCF oxygen storage vacancy (mol). ω · H 2 and ω · C O are the molar amount of H2 (mol) and molar amount of CO (mol).
The ∆δ of each condition, gathered in Table 1, is tabulated in Table 2 below:
The maximum oxygen storage capacity was found under condition 8, where both the reduction and oxidation temperature were 900 °C, and the ratio of H2O to CO2 was 3 to 1. It was noticeable that the poorest values of oxygen storage capacity (ranging from 0.03 to 0.13) were obtained if one of the reduction temperature or oxidation temperature was 500 °C. This was due to its low oxygen vacancy during the reduction step and/or its kinetic limitation during the oxidation step. All the oxygen storage capacities that were higher than 0.20 were obtained when the LSCF3773 was reduced at 900 °C. While the reduction temperature had a direct effect on the available oxygen storage capacity, the oxidation temperature seemed to influence the oxygen exchange capability.

3.5. Efficiency of the Dual Reactor System under 10 h Operation

The dual reactor was operated simultaneously, aiming to produce a continuous stream of products by switching between the reduction mode and oxidation mode. Both reactors were set as isothermal thermochemical cycles, meaning that both reduction and oxidation reactions were carried out at the same temperature, 900 °C, to reduce the time required for the temperature swing, thus increasing the overall efficiency of the process. Figure 8 illustrates the reduction and oxidation processes in which both the reduction/oxidation process each lasted for 15 min for each reactor before switching to another condition. During the 10 h experiment, 20 cycles of products were produced as shown below.
The productivity of both H2 and CO in both reactors were fluctuated; however, they tended to decrease by the increasing cycles, due to the loss of active sites caused by the CO2 blockage as described earlier. The overall production between the two reactors together was calculated at 23,639.70 μmol/g. Similar experiments were carried out when the reduction and oxidation times were set at (1) reduction 30 min, oxidation 60 min, and (2) reduction 30 min, oxidation 30 min. The results are shown in Table 3.
From Table 3, it can be seen that the intervals of the reduction time of 30 min and oxidation time of 30 min showed the highest performance amongst all conditions, with the productivity of H2 and CO together at 28,000 μmol/g. This isothermal thermochemical cycle was believed to be more effective than operating the reduction and oxidation processes optimally, i.e., running the experiment at the optimal reduction temperature at 1200 °C and oxidation temperature at 900 °C because the process loses time to pursue the temperature swing (up to 90 min each cycle), resulting in a decrease in total productivity. Using only one operating temperature can reduce the thermal stress within the system. However, there is a chance that the reduction and oxidation can co-occur at the same time, which, in the worst case, might lead to an unwanted explosive mixture of H2 and O2.

3.6. Kinetic Study

The experimental data were compared to the simulated dataset derived from the kinetic model, using the non-linear regression method as described earlier in the methodology section. A target function ( f ) was used to simulate the values with experimental data by varying the rate constant ( k ) . The initial reaction-controlled regime was chosen to calculate the kinetics parameters of H2O and CO2 splitting. The reduction temperature was fixed at 900 °C for all cases, whereas the oxidation temperature was varied at 500, 700, and 900 °C, as shown in Figure 9.
Figure 10 demonstrates the Arrhenius plots. The activation energy (Ea) was represented as a linear function, as shown in Equations (14) and (15).
l n k ( T ) = 3.7303 ( 1000 T ) + 0.1911
l n k ( T ) = 5.7789 ( 1000 T ) + 0.3047
The activation energy of H2O and CO2 splitting over LSCF3773 was estimated at 31.01 and 48.05 kJ/mol, respectively.

4. Conclusions

This work investigated the synthesis of gas production via thermochemical cycles co-feeding H2O/CO2 using LSCF3773, which was synthesized using the EDTA-citrate complexing method. The oxygen storage capacity (OSC) was found to depend on the reduction temperature rather than the oxidation temperature. The highest ∆δ was achieved when the reduction and oxidation temperature were both fixed at 900 °C with the feed ratio (H2O to CO2) of 3 to 1. With the increasing amount of CO2 in the feed mixture, CO productivity reached its plateau at high ratios of H2O to CO2 (1:1, 1:2, and 1:2.5), while the total productivities were reduced during the same ratios. This indicated the existence of a CO2 blockage, which was the result of either high Ea of CO2 dissociation or high Ea of CO desorption, resulting in the loss of active species. From the results, it can be concluded that H2O and CO2 splitting reactions are competitive reactions. Ea of H2O and CO2 splitting was estimated at 31.01 kJ/mol and 48.05 kJ/mol, respectively, which agreed with the results obtained from the experimentation of the effect of the oxidation temperature. A dual reactor system was applied to provide a continuous product stream, for which the operation mode was switched between the reduction and oxidation step. The isothermal thermochemical cycle process, in which reduction and oxidation were performed at the same temperature, was also carried out in order to increase the overall efficiency of the process. The optimal time for the reduction and oxidation step was found to be 30 min each step with total productivity of the syngas mixture at 28,000 μmol/g, approximately. Due to its excessive energy requirement for the reduction reaction, future work could consider combining a low temperature photo-catalytic chemical reaction for the reduction step, while the oxidation step could be carried out under a thermochemical reaction.

Supplementary Materials

The following are available online at https://www.mdpi.com/article/10.3390/pr9061018/s1.

Author Contributions

Conceptualization, U.W.H., T.S. and N.S.-N.; methodology, N.L.; software, T.K.; validation, U.W.H. and N.L.; formal analysis, T.K.; investigation, T.K., T.S., N.S.-N., U.W.H.; resources, T.S., N.S.-N.; data curation, N.L.; writing—original draft preparation, T.K.; writing—review and editing, U.W.H.; visualization, U.W.H.; supervision, U.W.H.; project administration, U.W.H.; funding acquisition, U.W.H. All authors have read and agreed to the published version of the manuscript.

Funding

This research is funded by Thailand Research Fund (RSA6180061 and PHD5910083), King Mongkut’s University of Technology North Bangkok (KMUTNB-BasicR-64-31, KMUTNB-BasicR-64-34 and KMUTNB-PHD-62-10) and PTT Public company limited.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Not applicable.

Acknowledgments

This work was supported by the Thailand Research Fund (RSA6180061 and PHD5910083), King Mongkut’s University of Technology North Bangkok (KMUTNB-BasicR-64-31, KMUTNB-BasicR-64-34 and KMUTNB-PHD-62-10) and PTT Public company limited.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. A dual reactor for continuous 2-step thermochemical cycles of H2O and CO2 co-splitting, equipped with 2 on-line mass spectrometers.
Figure 1. A dual reactor for continuous 2-step thermochemical cycles of H2O and CO2 co-splitting, equipped with 2 on-line mass spectrometers.
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Figure 2. The operating mode, cycling time and procedure for the dual reactor system for experimenting on the two-step thermochemical cycles.
Figure 2. The operating mode, cycling time and procedure for the dual reactor system for experimenting on the two-step thermochemical cycles.
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Figure 3. Solid conversion of LSCF3773 (%) with feed ratio of H2O to CO2 was 1 to 1, and Tred/Tox were paired at 500/500, 500/900, 700/700, 700/900, 900/500, 900/700, and 900/900 °C.
Figure 3. Solid conversion of LSCF3773 (%) with feed ratio of H2O to CO2 was 1 to 1, and Tred/Tox were paired at 500/500, 500/900, 700/700, 700/900, 900/500, 900/700, and 900/900 °C.
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Figure 4. Solid conversion of LSCF3773 (%) when Tred/Tox was set constant at 900/900 °C, feed ratio of H2O to CO2 was varied at 3 to 1, 1.5 to 1, 1 to 1, 1 to 2, and 1 to 2.5.
Figure 4. Solid conversion of LSCF3773 (%) when Tred/Tox was set constant at 900/900 °C, feed ratio of H2O to CO2 was varied at 3 to 1, 1.5 to 1, 1 to 1, 1 to 2, and 1 to 2.5.
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Figure 5. Total gas production (μmol) and H2:CO ratio (1) via isothermal H2O/CO2 co-splitting over LSCF3773 (feed ratio of H2O to CO2 was 1 to 1, Tred/Tox were at 500/900 ⁰C, 700/900 °C, and 900/900 °C).
Figure 5. Total gas production (μmol) and H2:CO ratio (1) via isothermal H2O/CO2 co-splitting over LSCF3773 (feed ratio of H2O to CO2 was 1 to 1, Tred/Tox were at 500/900 ⁰C, 700/900 °C, and 900/900 °C).
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Figure 6. Total gas production and H2:CO ratio via isothermal H2O/CO2 co-splitting over LSCF3773 (feed ratio of H2O/CO2 was 1 to 1, Tred/Tox were at 900/500 °C, 900/700 °C, and 900/900 °C).
Figure 6. Total gas production and H2:CO ratio via isothermal H2O/CO2 co-splitting over LSCF3773 (feed ratio of H2O/CO2 was 1 to 1, Tred/Tox were at 900/500 °C, 900/700 °C, and 900/900 °C).
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Figure 7. Total gas production and H2:CO ratio via isothermal H2O/CO2 co-splitting over LSCF3773 (Tred/Tox were at 900/900 °C, feed ratio of H2O to CO2 were at 3 to 1, 1.5 to 1, 1 to 1, 1 to 2, and 1 to 2.5 respectively).
Figure 7. Total gas production and H2:CO ratio via isothermal H2O/CO2 co-splitting over LSCF3773 (Tred/Tox were at 900/900 °C, feed ratio of H2O to CO2 were at 3 to 1, 1.5 to 1, 1 to 1, 1 to 2, and 1 to 2.5 respectively).
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Figure 8. Productivities of H2 and CO in the dual-reactors system (a), total gas production and H2:CO ratio of H2O/CO2 co-splitting over LSFC3773 (Tred/Tox were at 900/900 °C, feed ratio of H2O to CO2 were 1 to 2.5) for 20 cycles from (b) reactor 1 and (c) reactor 2.
Figure 8. Productivities of H2 and CO in the dual-reactors system (a), total gas production and H2:CO ratio of H2O/CO2 co-splitting over LSFC3773 (Tred/Tox were at 900/900 °C, feed ratio of H2O to CO2 were 1 to 2.5) for 20 cycles from (b) reactor 1 and (c) reactor 2.
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Figure 9. Plots of nucleation model, Avrami type vs. time toward H2O splitting (a), and CO2 splitting (b) over LSCF3773 where the Tred was fixed at 900 °C and Tox was varied at 500 °C (□), 700 °C (ο) and 900 °C (Δ).
Figure 9. Plots of nucleation model, Avrami type vs. time toward H2O splitting (a), and CO2 splitting (b) over LSCF3773 where the Tred was fixed at 900 °C and Tox was varied at 500 °C (□), 700 °C (ο) and 900 °C (Δ).
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Figure 10. Logarithm of Arrhenius plot as a function of 1000/T for H2O splitting (a), and CO2 splitting (b) over LSCF3773.
Figure 10. Logarithm of Arrhenius plot as a function of 1000/T for H2O splitting (a), and CO2 splitting (b) over LSCF3773.
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Table 1. Experiment conditions.
Table 1. Experiment conditions.
Condition No.H2O/CO2 Molar RatioH2O Molar Flow Rate
(mmol/min)
CO2 Molar Flow Rate
(mmol/min)
Total Flow Rate
(mL/min)
Reduction Temperature
(°C)
Oxidation Temperature
(°C)
11 to 13.893.89200500500
21 to 13.893.89200700700
31 to 13.893.89200900900
41 to 13.893.89200500900
51 to 13.893.89200700900
61 to 13.893.89200900500
71 to 13.893.89200900700
83 to 13.891.30200900900
91.5 to 13.892.59200900900
101 to 23.897.79200900900
111 to 2.53.899.72250900900
Table 2. The spent oxygen vacancy at different conditions (refer to Table 1).
Table 2. The spent oxygen vacancy at different conditions (refer to Table 1).
Condition No.δ
10.04
20.20
30.25
40.13
50.17
60.03
70.20
80.43
90.29
100.22
110.20
Table 3. Total productivity within 10 h at different reduction and oxidation time intervals.
Table 3. Total productivity within 10 h at different reduction and oxidation time intervals.
Condition No.Reduction Time (min)Oxidation Time (min)Number of Cycles in 10 hProductivities (μmol/g)
115152023,640
23060725,200
330301028,000
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Khamhangdatepon, T.; Sornchamni, T.; Siri-Nguan, N.; Laosiripojana, N.; Hartley, U.W. A Dual Reactor for Isothermal Thermochemical Cycles of H2O/CO2 Co-Splitting Using La0.3Sr0.7Co0.7Fe0.3O3 as an Oxygen Carrier. Processes 2021, 9, 1018. https://doi.org/10.3390/pr9061018

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Khamhangdatepon T, Sornchamni T, Siri-Nguan N, Laosiripojana N, Hartley UW. A Dual Reactor for Isothermal Thermochemical Cycles of H2O/CO2 Co-Splitting Using La0.3Sr0.7Co0.7Fe0.3O3 as an Oxygen Carrier. Processes. 2021; 9(6):1018. https://doi.org/10.3390/pr9061018

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Khamhangdatepon, Tatiya, Thana Sornchamni, Nuchanart Siri-Nguan, Navadol Laosiripojana, and Unalome Wetwatana Hartley. 2021. "A Dual Reactor for Isothermal Thermochemical Cycles of H2O/CO2 Co-Splitting Using La0.3Sr0.7Co0.7Fe0.3O3 as an Oxygen Carrier" Processes 9, no. 6: 1018. https://doi.org/10.3390/pr9061018

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