Research on Dynamic Calculation Methods for Deflection Tools in Deepwater Shallow Soft Formation Directional Wells
Abstract
1. Introduction
2. Three-Dimensional Finite Element Dynamic Calculation of the Hole-Deflecting Drilling Tool with a Screw Motor
2.1. The Finite Element Method Based on the Euler–Bernoulli Beam Element of the Spatial Rigid Frame
2.2. Calculation of the Coordinate Transformation Matrix Based on the Borehole Trajectory
2.3. Calculation of the Rayleigh Damping Matrix
2.4. Transient Boundary Conditions at the Bottom and Top Ends of the Drill String
3. Calculation of the Reaction Force of the Soft Seabed Formation on the Drilling Tool
3.1. Calculation Method of Contact, Friction, and Collision Between the Drill String and the Borehole Wall
3.2. Calculation of the Contact Force Between the Drill String and the Plastic Soil Mass Based on the p-y Curve Method
4. Discrete Solution Algorithm for the System of Dynamic Finite Element Equations in the Time Domain
4.1. Optimization of the Transient Dynamics Solution Algorithm
4.2. Optimization of the Solution Algorithm for Large Sparse Systems of Equations
5. Case Calculation and Variable Parameter Analysis
5.1. Case Calculation and Verification
5.2. Influence of the Tool Face Rotation Angle of the Hole-Deflecting Drilling Tool
5.3. Influence of the Properties of the Shallow Seabed Soil Mass
5.4. Analysis of the Effects of WOB and Pump Displacement on the Drilling Tool Assemblies
5.5. Analysis of Model Algorithm Advancements and Limitations
- (1).
- Transient dynamics modeling: This study establishes a transient dynamic computational model for deflection tools driven by positive displacement motors (PDMs). The model employs a spatial frame finite element formulation based on Euler–Bernoulli beam theory, simultaneously characterizing deformation and motion across six degrees of freedom (axial, transverse [x,y], and torsional) at each drill string node.
- (2).
- Trajectory-adaptive computation: The methodology meticulously accounts for directional well trajectory effects through three-dimensional coordinate transformations that quantify tool deviation from the wellbore centerline.
- (3).
- Advanced pipe–soil interactions: Incorporating axial/tangential friction, normal contact forces, and collision reactions between the drill string and unconsolidated formation, the model integrates pipe–soil dynamics with a p-y curve methodology. This establishes a geometric correlation between the penetration depth and contact area, significantly enhancing contact force calculation accuracy in soft formations.
- (4).
- Computational optimization: The algorithm implements a temporally discrete dynamic scheme, solving large-scale sparse equation systems via the GMRES method with iLU preconditioning, thereby improving computational efficiency compared to conventional solvers.
- (1).
- Bit motion simplification: The transient displacement of the bit in all directions was modeled solely as a combination of harmonic and random components. Future work should couple the bit’s equations of motion with the BHA dynamics to capture interaction effects.
- (2).
- Formation heterogeneity: Shallow subsea strata typically comprise interbedded sandy and muddy lithologies, exhibiting increasing strength with depth. For improved accuracy, layer-specific p-y curve analyses should be implemented for distinct geological horizons along the burial depth profile.
- (3).
- Sand liquefaction potential: Continuous vibrations during drilling in water-saturated sandy formations may induce soil liquefaction, significantly reducing lateral support for steerable assemblies. This mechanism warrants dedicated experimental and numerical investigations.
- (4).
- Wellbore irregularities: The effects of borehole wall collapse (“cavings”), washouts, shale creep-induced narrowing, and cuttings beds in horizontal sections were not considered. Subsequent research should quantify the tool–wall contact area and indentation depth in irregular wellbores and develop advanced models for contact force prediction under realistic geometric constraints.
6. Conclusions and Suggestions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
API | American petroleum institute |
BHA | bottom hole assembly |
CFD | computational fluid dynamics |
DOAJ | directory of open access journals |
DLS | dogleg severity |
FEM | finite element method |
GMRES | generalized minimal residual method |
LD | linear dichroism |
MDPI | multidisciplinary digital publishing institute |
MSL | mean sea level |
ROP | rate of penetration |
RMS | root-mean-square |
TLA | three letter acronym |
WOB | weight on bit |
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Authors, Year | Models and Algorithms | Model Advantages | Model Limitations and Constraints |
---|---|---|---|
Di, Q.F.; Zhu, W.P.; Yao, J.L.; 2007 [3] | Pre-bent BHA dynamic model | Proposed a “dynamic centralization” mechanism to reduce well deviation by optimizing tool bending, suitable for vertical drilling trajectory control. | Did not consider the impact of high temperature on tool material properties, limiting the model’s applicable temperature range. |
Greenwood, J.A.; 2018 [5] | Rotary steerable system (RSS) directional control model | Integrated RSS and underreaming technology to improve trajectory control accuracy and dynamic response in depleted formations. | Relied on specific formation mechanical parameters, prone to trajectory loss in water-sensitive mudstone/shale formations due to wellbore shrinkage. |
Chen, R.; Huang, W.J.; Gao, D.L.; 2025 [8] | Multi-source data fusion BUR prediction model | Coupled formation anisotropy with whirling effects, reducing build-up rate prediction error from 15% to within 5%. | Ignored the strong coupling between hydraulic parameters and vibration, leading to accuracy degradation under high pump pressure. |
Wang, Z.B.; Yang, H.Y.; Wang, W.C.; 2024 [17] | PSO-SVR algorithm for bit guiding force prediction | Achieved rapid guiding force prediction via machine learning, reducing manual intervention. | Relied on extensive drilling data training, with prediction errors exceeding 10% in new exploration areas. |
Oueslati, H;, Jain, R.; Reckmann, H.; 2013 [18] | CFD-FEM coupled fluid-Structure interaction model | Revealed the influence of drilling fluid flow velocity on BHA vibration. | Did not consider the induction mechanism of flow field turbulence on vortex-induced vibration, with critical velocity prediction deviations of ±20%. |
Wang, P.; Tang, B.; Ji, J.Y.; 2022 [19] | Mechanical solution method based on tubular element combination | Improved computational reliability in complex wellbores by optimizing contact variable handling. | Did not validate the interference of large slenderness ratio drill string flexible deformation on contact location identification, potentially leading to boundary condition misjudgment. |
Fang, P.; Yang, K.; Li, G., 2023 [22] | Vibration–collision coupling model for dual-stabilizer BHA in soft formations | Quantified the influence of contact force amplitude and collision frequency on well deviation, providing theoretical support for lateral vibration analysis. | Did not quantify the impact of drilling fluid density on collision energy transfer. |
Gao, D.L.; Wang, Y.B.; 2019 [23] | “3D dynamic beam-formation contact” model | Introduced formation reaction force matrix to improve prediction accuracy of drill string–formation contact behavior in extended-reach wells. | Did not distinguish contact stiffness differences between soft formations, with significant reaction force calculation deviations in high-porosity formations. |
Chen, W.; Shen, Y.L.; Chen, R.B.; 2020 [24] | Transient dynamics model for drill string buckling and post-buckling | Considered large deformation contact friction nonlinearity, suitable for weight transfer analysis in shallow soft formations. | Did not modify contact parameters for shear strength differences in various soft formations, lacking model universality. |
Measured Depth (m) | Well Inclination Angle (°) | Well Inclination Azimuth (°) | True Vertical Depth (m) | Visual Translation (m) |
---|---|---|---|---|
1400 | 0 | 0 | 1400 | 0 |
1402.08 | 0.74 | 0 | 1402.08 | 0.01 |
1432.56 | 11.66 | 0 | 1432.34 | 3.3 |
1463.04 | 22.57 | 0 | 1461.42 | 12.26 |
1493.52 | 33.49 | 0 | 1488.29 | 26.56 |
1524 | 44.4 | 0 | 1511.95 | 45.69 |
1554.48 | 55.32 | 0 | 1531.57 | 68.96 |
1584.96 | 66.23 | 0 | 1546.43 | 95.52 |
1615.44 | 77.15 | 0 | 1555.99 | 124.41 |
1645.92 | 88.06 | 0 | 1559.91 | 154.59 |
1651.327 | 90 | 0 | 1560 | 160 |
No. | Single Name | Quantity | Single Length (m) | Single Wire Weight (kg/m) | Body Outer Diameter (m) | Body Inner Diameter (m) |
---|---|---|---|---|---|---|
1 | 5-1/2″DP | -- | 9.144 | 35.37 | 0.1397 | 0.1213 |
2 | 5-1/2″HWDP | 14 | 9.144 | 39.18 | 0.1397 | 0.1186 |
3 | 8″NMDC | 1 | 9.144 | 227.33 | 0.2032 | 0.0714 |
4 | 8″MWD | 1 | 9.144 | 212.55 | 0.2032 | 0.08255 |
5 | 11-1/2″Armature | 1 | 1.524 | 212.56 | 0.28575 | 0.08255 |
6 | 8″Screw Motor Drill Tool | 1 | 9.144 | 212.56 | 0.2032 | 0.08255 |
7 | 12-1/4″Drill Bit | 1 | 0.305 | 397.34 | 0.31115 | eq0.01905 |
No. | Soil or Rock Types | Modulus of Elasticity (MPa) | Poisson’s Ratio |
---|---|---|---|
1 | Saturated Soft Clay | 2~5 | 0.50 |
2 | Hard Clay | 7~18 | 0.35 |
3 | Sandy Clay | 30~40 | 0.20~0.25 |
4 | Loose Sand | 10~25 | 0.20~0.25 |
5 | Compact Sand | 50~100 | 0.15~0.25 |
6 | Pink Sandy Mudstone | (5~15) × 103 | 0.25~0.35 |
7 | Rocky Sandstone | (10~30) × 103 | 0.20~0.30 |
8 | Fine Sandstone | (2.79~4.76) × 104 | 0.15~0.52 |
9 | Coarse Sandstone | (1.66~4.03) × 104 | 0.10~0.45 |
10 | Shale | (1.25~4.12) × 104 | 0.09~0.35 |
Tool Face Angle (°) | 1 | 1.5 | 2.0 | 2.5 | 3.0 | 3.5 |
---|---|---|---|---|---|---|
Maximum stress (bending stress) (MPa) | 1.64 | 1.64 | 1.64 | 1.64 | 1.64 | 1.64 |
Lateral cutting force at the drill bit (kN) | 1.57 | 1.57 | 1.57 | 1.57 | 1.57 | 1.57 |
Vertical cutting force at the drill bit (kN) | 3.45 | 3.45 | 3.75 | 3.75 | 3.75 | 3.75 |
Lateral force at the drill bit (kN) | 17.576 | 4.693 | 12.152 | 18.788 | 17.905 | 18.306 |
Lateral force at the BHA (kN) | 11.522 | 3.301 | 7.573 | 17.128 | 39.029 | 34.981 |
Predicted maximum degree of dogleg (°/30 m) | 7.343 | 10.863 | 14.749 | 18.024 | 19.997 | 20.863 |
Soil Property Parameters | Modulus of Elasticity (MPa) | 10 | 100 | 1000 | 5000 | 10,000 | 50,000 |
---|---|---|---|---|---|---|---|
Poisson’s Ratio | 0.50 | 0.30 | 0.30 | 0.30 | 0.30 | 0.30 | |
Maximum stress (bending stress) (MPa) | 1.64 | 1.64 | 1.64 | 1.64 | 1.64 | 1.64 | |
Lateral maximum cutting force (kN) | 2.04 | 2.04 | 2.04 | 2.04 | 2.04 | 2.04 | |
Vertical maximum cutting force (kN) | 4.17 | 4.17 | 4.17 | 4.17 | 4.17 | 4.17 | |
Lateral force at the drill bit (kN) | 18.788 | 18.788 | 18.788 | 18.788 | 18.788 | 18.788 | |
Lateral force at the stabilizer (kN) | 17.128 | 17.128 | 17.128 | 17.128 | 17.128 | 17.128 | |
Predicted maximum dogleg (°/30 m) | 18.024 | 18.024 | 18.024 | 18.024 | 18.024 | 18.024 |
WOB (kN) | 0 | 10 | 30 | 50 | 70 | 90 |
---|---|---|---|---|---|---|
Maximum stress (bending stress) (MPa) | 1.09 | 2.16 | 1.76 | 1.00 | 2.05 | 1.44 |
Lateral cutting force at drill bit (kN) | 0.38 | 0.65 | 1.51 | 0.50 | 0.35 | 0.32 |
Vertical cutting force at drill bit (kN) | 3.59 | 3.24 | 3.73 | 3.83 | 3.63 | 4.76 |
Lateral force at drill bit (kN) | 16.485 | 17.474 | 18.869 | 20.312 | 21.760 | 23.291 |
Lateral force at the stabilizer (kN) | 19.108 | 18.537 | 17.034 | 15.578 | 14.127 | 12.656 |
Predicted maximum degree of dogleg (°/30 m) | 17.824 | 17.873 | 18.035 | 18.104 | 18.164 | 18.292 |
Pump Displacement (m3/min) | 3.2 | 3.4 | 3.6 | 3.8 | 4.0 | 4.2 |
---|---|---|---|---|---|---|
Maximum stress (bending stress) (MPa) | 1.98 | 2.05 | 1.64 | 1.76 | 1.69 | 1.47 |
Lateral cutting force at drill bit (kN) | 1.38 | 1.49 | 1.57 | 1.51 | 1.23 | 0.86 |
Vertical cutting force at drill bit (kN) | 3.66 | 3.67 | 3.75 | 3.73 | 3.74 | 3.76 |
Lateral force at drill bit (kN) | 18.640 | 18.712 | 18.788 | 18.869 | 18.953 | 19.052 |
Lateral force at the stabilizer (kN) | 17.302 | 17.218 | 17.128 | 17.034 | 16.934 | 16.843 |
Predicted maximum degree of dogleg (°/30 m) | 18.004 | 18.014 | 18.024 | 18.035 | 18.048 | 18.077 |
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He, Y.; Chen, Y.; Hao, X.; Deng, S.; Li, C. Research on Dynamic Calculation Methods for Deflection Tools in Deepwater Shallow Soft Formation Directional Wells. Processes 2025, 13, 1947. https://doi.org/10.3390/pr13061947
He Y, Chen Y, Hao X, Deng S, Li C. Research on Dynamic Calculation Methods for Deflection Tools in Deepwater Shallow Soft Formation Directional Wells. Processes. 2025; 13(6):1947. https://doi.org/10.3390/pr13061947
Chicago/Turabian StyleHe, Yufa, Yu Chen, Xining Hao, Song Deng, and Chaowei Li. 2025. "Research on Dynamic Calculation Methods for Deflection Tools in Deepwater Shallow Soft Formation Directional Wells" Processes 13, no. 6: 1947. https://doi.org/10.3390/pr13061947
APA StyleHe, Y., Chen, Y., Hao, X., Deng, S., & Li, C. (2025). Research on Dynamic Calculation Methods for Deflection Tools in Deepwater Shallow Soft Formation Directional Wells. Processes, 13(6), 1947. https://doi.org/10.3390/pr13061947