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Review

Potential, Efficiency, and Leakage Risk of CO2 Sequestration in Coal: A Review

by
Xueliang Liu
1,2,3,4,5,
Baoxin Zhang
1,2,
Xuehai Fu
1,2,*,
Jielin Lu
1,2,
Manli Huang
1,2 and
Fanhua (Bill) Zeng
6,*
1
Key Laboratory of Coalbed Methane Resources and Formation Process, Ministry of Education, China University of Mining and Technology, Xuzhou 221116, China
2
School of Resources and Geoscience, China University of Mining and Technology, Xuzhou 221008, China
3
Key Laboratory of Xinjiang Coal Resources Green Mining, Ministry of Education, Xinjiang Institute of Engineering, Urumqi 830023, China
4
Xinjiang Key Laboratory of Coal-Bearing Resources Exploration and Exploitation, Xinjiang Institute of Engineering, Urumqi 830023, China
5
Xinjiang Engineering Research Center of Green Intelligent Coal Mining, Xinjiang Institute of Engineering, Urumqi 830023, China
6
Department of Petroleum Systems Engineering, University of Regina, Regina, SK S4S 0A2, Canada
*
Authors to whom correspondence should be addressed.
Processes 2025, 13(6), 1680; https://doi.org/10.3390/pr13061680
Submission received: 2 April 2025 / Revised: 22 May 2025 / Accepted: 25 May 2025 / Published: 27 May 2025

Abstract

:
CO2 sequestration in coal is effective for reducing carbon emissions, but related projects have encountered challenges in sustained CO2 injection, highlighting the need for a comprehensive understanding of CO2 sequestration in coal. This study reviews variations in the properties of coal/rock during/after CO2 injection, demonstrating the potential and stability of CO2 sequestration in coal. The coal with a high VL-CO2/VL-CH4 is accompanied by high CO2 sequestration capacity. The matrix swelling and acid corrosion restrict CO2 sequestration efficiency, which can be enhanced by employing coatings and increasing permeability. Long-term CO2–water–rock interactions weaken the integrity of coal/caprocks and decrease the adsorption capacity of coal, leading to the CO2 leakage risk. Three issues are critical in future studies: (1) Increasing CO2 adsorption capacity. (2) Establishing optimal approaches to enhance CO2 injection efficiency. (3) Accurately predicting variations in the adsorption capacity of deep coal and the integrity of coal/caprocks during long-term CO2–water–rock interactions. This review provides foundations for formulating CO2 sequestration strategies in coal.

1. Introduction

CO2 emissions directly contribute to the global temperature rise. The Intergovernmental Panel on Climate Change predicts that the temperature will increase by 1.5 °C from 2030 to 2052 [1], and that the increase in temperature will even reach 5 °C by 2100 [2]. Significant temperature rise is prone to extreme weather, floods, heat waves, storms, wildlife extinction, and food shortages, constructing a serious threat to the survival of human beings [3,4,5]. Therefore, it is significant to efficiently dispose of CO2 to minimize the negative impact on the environment.
CO2 sequestration is an effective pathway to reduce carbon emissions, and coal is a potential sequestration medium. CO2 sequestration can be divided into two categories, and the first category does not have energy benefits, as CO2 dissolves in saline aquifers and depleted natural gas/oil reservoirs, with field applications in the USA, Canada, Netherlands, Australia, Japan, and China [6,7]. For example, 1.1 million tons of CO2 per year was captured in the depleted P18-4 gas field near the coast of Rotterdam [7]. The other category is sequestration with energy benefits, such as enhanced oil, conventional natural gas, and coalbed methane (CBM) production. As CH4 has a global warming potential 21 times that of CO2, CBM emissions significantly worsen climate impact [8,9,10,11]. Therefore, CO2 sequestration in coal can simultaneously inhibit greenhouse effects and enhance energy utilization efficiency.
The concept of CO2 sequestration in coal was first proposed by Macdonald, Gunter, and colleagues of Alberta Energy in 1991 [12,13], and many studies focusing on CO2 injection to enhance CBM recovery (CO2-ECBM) have been conducted, suggesting that a large number of unrecoverable coal has the potential for CO2 sequestration. However, the number of global field CO2 sequestration in coal is less than that in saline aquifers, and CO2-ECBM practices have shown difficulties in sustained CO2 injection and unacceptable variations in CBM recovery. Moreover, the ultimate goals of CO2 sequestration and CO2-ECBM are significantly different, suggesting that critical issues for CO2 sequestration in coal remain unclear. Therefore, focusing on the potential, efficiency, and leakage risk of CO2 sequestration in coal, this study comprehensively reviewed the mechanism of CO2 sequestration and variations in physical/chemical properties of coal/rock/CBM during and after CO2 injection, and the main differences between CO2 sequestration in coal and saline aquifers were summarized. Geological models of CO2 leakage risk were established, and consequently, the critical issues to be addressed in future studies were clarified. This review provides foundations for achieving effective CO2 sequestration in coal.

2. Potential of CO2 Sequestration in Coal

Current CO2 sequestration projects are mostly conducted in saline aquifers, providing fruitful sequestration theory and technology. However, CO2 can be absorbed by coal, preliminarily indicating the differences between CO2 sequestration in coal and saline aquifers. This section reviewed the mechanisms of CO2 sequestration in coal, and compared the CO2 sequestration in coal and CO2-ECBM. Consequently, the potential of CO2 sequestration in coal was clarified.

2.1. Mechanisms of CO2 Sequestration in Coal

The mechanisms of CO2 sequestration in coal are divided into four categories: structural sequestration, solubility sequestration, mineral sequestration, and adsorption sequestration. Except for the last mechanism, the other mechanisms are also reported in CO2 sequestration in saline aquifers. Structural sequestration refers to the fact that the free CO2 migrates to a trap (such as anticline and syncline) driven by buoyancy, and the tight coal measure caprocks (shale, siltstone, and tight sandstone) prohibit CO2 migrating upwards. Notably, due to a small amount of organic matter and high clay content, CO2 can be absorbed by coal measure shale [14,15,16], promoting CO2 sequestration. Solubility sequestration refers to the fact that CO2 is dissolved by diffusion, convection, and dispersion in the formation water. Mineral sequestration refers to carbonic acid (CO2 dissolution) slowly reacting with minerals in coal to form solid carbonate minerals. As these mechanisms have been comprehensively clarified in many studies [6,17,18,19], this study emphasizes studies focusing on CO2 adsorption.
Numerous micro/nano pores with large specific surface area (SSA) lead to a high CO2 adsorption capacity, which is the critical basis for CO2 sequestration in coal [20]. The CO2 adsorption can be divided into two types: (1) Physical adsorption: A reversible process controlled by Van der Waals forces. (2) Physical adsorption: An irreversible process in which CO2 occupies oxygen-containing functional groups, such as C=O [21,22,23,24]. The adsorption capacity can be divided into excess adsorption capacity and absolute adsorption capacity. The excess adsorption capacity does not consider the volume of the adsorbed phase [25,26,27], and the volume occupied by adsorbed gases at low-pressure stages is negligible, leading to a similar excess adsorption capacity to the absolute adsorption capacity. However, CO2 occupies a measurable volume at high pressures, resulting in a large difference between the excess adsorption capacity and the absolute adsorption capacity (Figure 1) [28,29,30,31]. The absolute adsorption capacity can be obtained by the excess adsorption capacity (Equation (1)) [32].
n ( e x c e s s ) ( p ) = n ( a b s o l u t e ) ( p ) ( 1 ρ ( g a s ) ( P , T ) ρ ( a d s ) ( T ) )
where n ( e x c e s s ) is the excess adsorption capacity, m3/t; n ( a b s o l u t e ) is the absolute adsorption capacity, m3/t; p is the pressure, MPa; ρ ( g a s ) ( P , T ) is the density of bulk gas phase, t/m3; ρ ( a d s ) ( T ) is the adsorbed phase density, t/m3; and T is the temperature, K.
CO2 adsorption capacity depends on temperature, pressure, and coal properties. (1) Temperature: As gas adsorption is an exothermic process, an increase in temperature generally leads to a reduction in adsorption capacity [33,34]. (2) Pressure: A high pressure increases adsorbate density, and provides greater surface coverage and stronger interactions between adsorbate molecules, leading to an increasing adsorption capacity with increasing pressure [33,35,36]. (3) Pore structure: Some studies have applied fractal dimension to clarify pore characteristics, and a high adsorption capacity is accompanied by a high surface fractal dimension [37,38]. (4) Moisture content: As CO2 can form molecular clusters on the water surface, the adsorption capacity increases with increasing moisture content [25,39]. (5) Chemical compositions: CO2 adsorption capacity is positively correlated with the vitrinite, fixed carbon, and oxygen contents, and negatively correlated with the inertinite content and ash yield [30,35,37,40,41,42,43]. As the pore structure and chemical compositions vary greatly with increasing organic matter maturity, the effects of coal rank on adsorption capacity are diverse. For example, Day et al. [44] pointed out that the maximum adsorption capacity showed a U-shaped correlation with the vitrinite reflectance (Ro), with an inflection at 1.1–1.2%. However, Gensterblum et al. [31] found that CO2 adsorption capacity decreased with increasing coal rank. The divergent conclusions arise from differences in sample Ro ranges: 0.2–1.8% in the work by Day et al. [44] versus 0.2–4.5% in the work by Gensterblum et al. [31]. The CO2 adsorption capacity of a few samples is low at Ro < 1.5% but increases progressively across the wider Ro range in the work by Gensterblum et al. [31].

2.2. Differences Between CO2 Sequestration and CO2-ECBM

As substantial CBM is reserved in coal, two processes occur when CO2 is injected into coal: (1) Competitive adsorption: As CO2 has a higher boiling point, adsorption affinity of micropores, and smaller molecular diameter [25,28], coal exhibits a significantly higher adsorption capacity of CO2 than that of CH4, leading to CO2 displacing CH4 adsorbed on the pore surface (Figure 1) [45,46,47,48]. The adsorption capacity of CO2 is approximately 2–3 times that of CH4 when the pressure is less than the critical point, but the adsorption capacity ratio of CH4/supercritical CO2 (ScCO2) reaches 1:5 [49,50,51,52]. Similar conclusions were drawn from isothermal adsorption experiments [28,53,54,55]. (2) Chemical adsorption: CO2 occupies oxygen-containing functional groups and promotes CH4 desorption [34,56]. These processes mean that CO2 adsorption by coal (CO2 sequestration) is accompanied by CBM desorption (CO2-ECBM, Figure 2).
CO2-ECBM field applications were first conducted in 1995 in the Allison area in the San Juan Basin, USA [57], followed by approximately 20 projects with total CO2 injection amount exceeding 500,000 t, such as Tanquary Farm and Pump Canyon in USA [58,59], Fenn Big Valley and Alberta CSEMP Project in Canada [60,61], Silesian Basin in Poland [6], Ishikari Basin in Japan [62], and South Shizhuang and Liulin in China [63,64,65].
CBM recovery is mostly enhanced after CO2 injection, but the increment of recovery varies greatly in different experiments, simulations, and field tests, ranging from 14.89% to 1000% [66,67,68,69,70,71,72]. These differences are related to temperature [73,74,75,76], pressure [77,78,79,80,81,82], original permeability [6,83], water evaporation [84], mechanical strength [85,86], and gas saturation [73,87,88]. When changing these parameters, the CO2 sequestration rate and CH4 recovery mostly show a similar variation [73,89,90]. However, Zhang et al. [91] found that when the pressure increased from 1.0 to 1.4 MPa, the CH4 recovery increased from 91.35% to 93.50%, but the CO2 sequestration rate decreased from 67.89% to 47.90%. The contrary variations in those two parameters are directly related to the CO2/CH4 adsorption ratio. Due to the high aromatization degree in high rank coal, the CO2/CH4 displacement ratio generally decreases from 10:1 to 2:1 with increasing coal rank [92]. Moreover, the CO2/CH4 displacement ratio decreases with increasing temperature and pressure [31], leading to a greater sensitivity of CO2 sequestration capacity compared to CH4 production [80].
The ultimate goal of the CO2 sequestration process is to adsorb more CO2 in coal, but that of CO2-ECBM is to produce more CH4. Therefore, the applicability of different coal for two processes is diverse. Zheng et al. [70] found that the CO2/CH4 adsorption ratio of low rank coal in Xinjiang and high rank coal in Shanxi, China was 5.0 and 2.2, respectively, suggesting that low rank coal is suitable for CO2 sequestration. Similarly, Sun et al. [40] concluded that coal with high VL-CO2/VL-CH4 was applicable for CO2 sequestration. To specify the boundaries of coal for CO2 sequestration/CO2-ECBM, Zhang and Liu [93] proposed a desorption hysteresis plot (βCH4-βCO2, Figure 3). β indicates the difference between desorption and adsorption, and the value of β ranges from 0 to 1. When β is 1, all adsorption sites can be desorbed, and samples located in regions I/III/VI are more suitable for CO2 sequestration.

2.3. Estimation of CO2 Sequestration Capacity in Coal

Global coal resources reach 1139.33 × 108 t, 91.41% of which are reserved in the USA, China, Russia, Australia, India, Germany, Ukraine, Kazakhstan, Indonesia, and Poland [94], providing the basis for CO2 sequestration. As the current demand for coal remains high, it is essential to clarify that coal is more suitable for CO2 sequestration. The exploitation depth of coal mines is mostly less than 1000 m, with a few mines ranging from 1000 to 1500 m, and the high temperatures/pressures in deep regions generally lead to difficulties in mining and significantly increasing costs. For the shallow regions, the thickness of some coal is significantly thin, leading to low mining value. Moreover, tectonic movements lead to severe deformation and even rupture of coal, increasing the risk of methane outbursts and mining. These coals have low mining values and high resources, which are optimal for CO2 sequestration.
Based on the sequestration mechanism, the CO2 sequestration capacity in coal consists of four parts, and the capacity is mostly calculated by CO2 density and volume (volumetric method). The structural sequestration capacity depends on the scale of the trap, and the maximum injection pressure is considered a constraint to prohibit CO2 leakage (Equation (2)) [17]. The solubility sequestration capacity contains the dissolved CO2 volume and the space occupied by CO2 displacing water (Equation (3)) [95]. As the mineral compositions of coal vary greatly in different areas, there is still no universal equations for the mineral sequestration capacity [17,46]. The adsorption sequestration capacity is mostly calculated by the method proposed by the Carbon Sequestration Leadership Forum (Equation (4)) [95,96,97]. The equation includes two special parameters related to the process of CH4 displacement by CO2 (ER and RF), and empirical values for these parameters have been provided in some studies [29].
M s = ρ C O 2 ( P max , T ) V t r a p
where Ms is the CO2 capacity by structural sequestration, t; ρ C O 2 ( P max , T ) is the CO2 density at the temperature of trap and maximum injection pressure, t/m3; and Vtrap is the geometrical volume of trap down to the spill point, m3.
M d = ( A × H × φ × ( 1 S w ) × ( 1 R w ) × C w + A × H × φ × S w × R w ) × ρ C O 2
where Md is the CO2 capacity by solubility sequestration, t; A is the area of coal, m2; H is the thickness of coal, m; φ is the porosity, dimensionless; Sw is the water saturation, dimensionless; Rw is the recovery of reservoir water, dimensionless; Cw is the CO2 solubility coefficient in water, dimensionless; and ρ C O 2 is the CO2 density, t/m3.
M a = ρ C O 2 × A × H × G c × ρ C o a l × R F × E R
where Ma is the CO2 capacity by adsorption sequestration, t; Gc is the gas content, m3/t; ρ C o a l is the density of coal, t/m3; RF is the recovery factor, dimensionless; and ER is the CO2/CH4 displacement ratio, dimensionless.
Based on critical geological and reservoir parameters in different areas, the estimated global CO2 sequestration capacity in coal reaches 964 Gt [98,99]. Considering sequestration as non-commercial development, the CO2 sequestration capacity is significantly higher [100,101]. Moreover, some scholars have estimated the CO2 sequestration capacity in coal in specific areas, which is high in the USA, China, and India with numerous coal-bearing basins (Table 1).

3. Comparisons of CO2 Sequestration in Coal and Saline Aquifers

Current CO2 sequestration field applications are mostly conducted in saline aquifers, such as Aquistore in Canada, Sleipner in Norway, CO2CRC Otway in Australia, Ketzin in Germany, and Tomakomai in Japan [112,113], and the theory/technology of CO2 sequestration in saline aquifers is fruitful. Therefore, the similarities and differences between CO2 sequestration in coal and saline aquifers are summarized in this study (Table 2). The overlying layers of coal and saline aquifers are both tight formations, prohibiting the upward migration of CO2, and some similar sequestration mechanisms are similar: structural, solubility, and mineral sequestration. However, the adsorption sequestration is a unique mechanism for CO2 sequestration in coal, while the residual gas sequestration occurs in CO2 sequestration in saline aquifers. Differences in sequestration mechanisms and coal/saline aquifer resources lead to the fact that the sequestration capacity in saline aquifers is generally higher than that in coal, especially in North America. However, CO2 sequestration in coal can promote CBM production, providing energy and environmental (inhibiting CH4 emissions) benefits. Differences in the sequestration mechanism also lead to the variations in critical sequestration state; when the geological conditions are similar (with same structural sequestration capacity), the CO2 is mainly sequestered in the dissolution state in saline aquifers. Due to the generally low moisture and mineral contents, the CO2 is mainly sequestered in the adsorption state in coal, and Jiang et al. [46] also indicated that the CO2 sequestration capacity in the adsorption state in coal was 15 times that in the dissolution state. The dominant sequestration mechanisms in different periods after CO2 injection vary greatly, with the structural and adsorption sequestration peaking rapidly, followed by the residual gas and solubility sequestration, and the mineral sequestration generally requires a very long time with limited sequestration amount (Figure 4). This indicates that more CO2 can be sequestered in coal in the early stage with similar geological conditions. In summary, compared with saline aquifers, the superiority of CO2 sequestration in coal is rapid sequestration induced by adsorption and extra energy benefits.

4. Efficiency of CO2 Sequestration in Coal

Current CO2-ECBM practices have shown difficulties in sustained CO2 injection, directly restricting CO2 sequestration efficiency in coal. This section reviewed parameters affecting CO2 injection and approaches to enhance injection efficiency.

4.1. Effects of Matrix Swelling Induced by CO2 Adsorption on Injection

Coal generally swells after gas adsorption [114], with the strain showing a positive correlation with adsorption capacity and a negative correlation with mechanical strength [90,115]. Some parameters affect the adsorption capacity/mechanical strength and thus indirectly lead to the difference in swelling. (1) Gas type: The adsorption capacity of CO2 is generally higher than that of CH4, and the swelling due to CO2 adsorption is approximately 2–8 times than that induced by CH4 adsorption [116,117,118,119]. Moreover, the swelling rate of CH4 is also slower than that of CO2 [25,119]. (2) Pressure: The adsorption capacity generally shows a rapid increase–slow increase with increasing pressure, and Kumar et al. [120] and Mukherjee and Misra. Ref. [25] found a similar variation in swelling, with a rapid increase–slow increase swelling with increasing pressure. (3) Mineral contents: The adsorption capacity mostly shows a negative correlation with mineral contents, and the mechanical strength of minerals is generally higher than that of organic matter [121,122]. Zhang et al. [123] found that CO2 adsorption caused 0.082% more deformation in the medium-ash sample than in the high-ash sample (at a pressure of 2.3 MPa). (4) Coal rank: Syed et al. [124] pointed out that the swelling of high rank coal was larger than that of low rank coal, which is related to more micropores and higher adsorption capacity.
Coal matrix deformation leads to changes in permeability, in turn affecting continuous CO2 injection [11,83,125,126]. The permeability of coal can increase due to the shrinkage induced by CH4 desorption, but the deformation induced by CO2 adsorption is generally higher than that induced by CH4, leading to a continuous decrease in permeability after CO2 injection [74,125,127,128,129]. Syahrial [130] found that CO2 injection could result in a 1000% reduction in permeability, and Kumar et al. [120] pointed out that swelling due to CO2 adsorption reduced permeability by 500–1000%. The reduction in permeability is accompanied by fracture closure and inhibits CO2 injection, which is a critical issue to be addressed for CO2 sequestration in coal.

4.2. Effects of CO2 Corrosion on Injection

Natural gas pipelines mostly utilize carbon steel, which is accompanied by excellent mechanical properties and low cost [131]. However, CO2 solutions are acidic, leading to severe corrosion of pipelines [132,133,134,135,136]. The corrosion degree is related to CO2 partial pressure, temperature, salinity, moisture content, phase, and pH [137,138,139], and the corrosion rates reach 20 mm/year at high CO2 pressures without FeCO3 protection [140]. Therefore, corrosion is a serious constraint to stable CO2 injection.

4.3. Approaches to Enhance CO2 Injection Efficiency

The acid corrosion and reduction in permeability restrict CO2 injection efficiency and sequestration capacity, and many approaches have been proposed to enhance CO2 injection efficiency.

4.3.1. Inhibiting the Reduction in Permeability

As the matrix swelling induced by CO2 adsorption in CO2 sequestration and CO2-ECBM is similar, studies focusing on inhibiting the reduction in permeability during CO2-ECBM are reviewed in this section. The approaches to increase coal permeability before and during injection can be classified into six categories. (1) Pre-fracturing: Pre-fracturing can effectively increase the initial permeability of coal and reduce stress sensitivity, thus enhancing CO2 injection capacity [141], and hydraulic fracturing [82,142], cyclic freeze–heat action [143], and CO2 phase-change fracturing are frequently utilized [144]. (2) Horizontal wells: Compared with straight wells, horizontal wells can increase the CO2 transport range and the size of the fracture network, and field tests of horizontal wells in the Qinshui Basin, China, have shown that the CO2 injection capacity does not show a significant reduction with increasing time [64,145,146]. (3) CO2 + N2 injection: N2 injection is an important method to enhance CBM recovery (N2-ECBM), which has been applied in Canada and China since 1993 [67,82,147,148]. Unlike CO2-ECBM, the shrinkage induced by the N2-ECBM increases permeability. The deformation of coal during CBM adsorption–desorption with/without nitrogen injection (the pressure is the same as the adsorption pressure) experiments were conducted in our previous studies. The results showed that the coal swelled after adsorption–desorption without nitrogen injection, and the coal shrank after adsorption-nitrogen injection–desorption, indicating that nitrogen injection leads to significant shrinkage of the matrix. Therefore, utilizing N2 + CO2 mixtures to balance the CO2 adsorption-induced swelling is an effective method to enhance the CO2 injection capacity [149,150,151,152]. The critical issue of CO2 + N2 injection is to determine the optimal gas compositions, as a high N2 concentration is prone to N2 breakthrough and difficulties in later gas treatment [153,154,155]. The optimal gas composition is closely related to coal rank and geomechanical characteristics, leading to a unique optimal concentration for each area [155,156,157,158]. For example, the optimal gas composition was 35%CO2 + 65%N2 in the Fanzhuang Area, Qinshui Basin, China, leading to an increase in CH4 production of 59.4% [159], and the maximum CBM recovery was achieved when employing 30%CO2 + 70%N2 in the Hancheng Area, Ordos Basin, China [160]. Moreover, many studies consider that variable-component injection is superior to constant-component injection, and the injection should follow the principle of gradual increase in CO2 concentration [159,161,162,163]. For example, Fan et al. [159] found that the maximum CBM recovery in the Fanzhuang Area, Qinshui Basin, China could increase by 5% when replacing constant-component injection by variable-component injection. (4) Delayed injection time: Delayed injection time facilitates higher shrinkage from CH4 desorption, leading to an increase in permeability and CO2 injection capacity [83,87,88]. (5) Optimizing injection pressure: As a high CO2 injection pressure leads to significant velocity sensitivity and a large reduction in permeability [164,165], optimizing the injection pressure is an approach to enhance CO2 injection capacity. Zhao et al. [166] found that, when the injection pressure was lower than the initial reservoir pressure, the swelling induced by CO2 adsorption and pore pressure reduction was smaller than the shrinkage induced by CH4 desorption, leading to an increase in permeability. Su et al. [167] proposed a gradually increasing CO2 injection pressure approach based on the change in permeability, and the degree of permeability attenuation was lower adopting variable-pressure injection, which is favorable for continuous CO2 injection. (6) Cycled injection: Similar to the variable-pressure injection, the reduction in permeability can be inhibited by injection–shutdown cycles, which in turn enhances CO2 injection [60,117].

4.3.2. Inhibiting Corrosion

The approaches to inhibit CO2 corrosion can be divided into three categories: (1) Using corrosion-resistant materials, such as 13% chromium stainless steel and high-nickel alloys. (2) Utilizing coatings as oil pipe linings, such as epoxy resin, phenolic resin, nylon, phenolic varnish, and glass fiber. (3) Employing corrosion inhibitors: Injecting chemical reagents to inhibit CO2 corrosion, such as Cl, quaternary, amine, and imidazoline [138,168,169,170,171]. It is worth noticing that ScCO2 has an extremely high corrosion rate on carbon steels, and ScCO2 can even corrode the 13% chromium stainless steel [172].

5. Leakage Risk of CO2 Sequestration in Coal

The migration and leakage are critical for CO2 geological sequestration [173], and numerical simulations have shown that CO2 in coal is prone to leakage to the overlying formations and outcrops under certain conditions, which can lead to negative effects, such as shallow groundwater pollution [174,175,176,177]. Therefore, this section reviewed the changes in coal/rocks properties induced by CO2–water interactions and established the geological model of CO2 leakage risk.

5.1. Changes in Integrity of Caprock Induced by CO2–Water Interactions

CO2 dissolution increases the acidity of groundwater, and the pH with CO2 dissolution equilibrium is 2.84 when the temperature and pressure are 40 °C and 7 MPa, respectively [178]. Consequently, CO2 injection leads to the dissolution or precipitation of minerals, such as carbonates like calcite, and chemical reactions which frequently occur in coal measures are as follows (Equations (5)–(20)) [25,49,179,180,181,182,183]:
C O 2 g C O 2 a q
C O 2 g + H 2 O l H 2 C O 3 a q H + a q + H C O 3 a q H + a q + C O 3 2 a q
A l 2 S i 2 O 5 O H 4 K a o l i n i t e ,   s + 6 H + a q 5 H 2 O + 2 S i O 2 a q + 2 A l 3 + a q
I l l i t e + 8 H + a q 5 H 2 O l + 0.6 K + a q + 0.25 M g 2 + a q + 3.5 S i O 2 a q + 2.3 A l 3 + a q
N a A l S i 3 O 8 N a   f e l d s p a r , s + C O 2 g + H 2 O l N a A l C O 3 O H 2 s + 3 S i O 2 s
K A l S i 3 O 8 K   f e l d s p a r , s + N a + a q + C O 2 g + 2 H 2 O l N a A l C O 3 O H 2 s + 3 S i O 2 s + K + a q
C a C O 3 C a l c i t e ,   s + H + a q C a 2 + a q + H C O 3 a q   only   at   high   Ph   values   only
C h l o r i t e + 20 H + a q 5 F e 2 + a q + 5 M g 2 + a q + 4 A l O H 3 a q + 6 H 4 S i O 4 a q
C a M g C O 3 2 D o l o m i t e ,   s + 2 H + a q + M g 2 + a q + H C O 3 a q
S i O 2 s + 2 H 2 O H 4 S i O 4 H + + H 3 S i O 4 H + + H 2 S i O 4 2
C a 2 + a q + C O 3 2 a q C a C O 3 C a l c i t e ,   s
F e 2 + a q + C O 3 2 a q F e C O 3 S i d e r i t e ,   s
M g 2 + a q + C O 3 2 a q M g C O 3 M a g n e s i t e ,   s
C a 2 + a q + S O 4 2 a q C a S O 4 A n h y d r i t e ,   s
K + a q + 3 A l 3 + a q + 2 S O 4 2 a q + 6 H 2 O l K A l 3 S O 4 2 O H 6 A l u n i t e ,   s + 6 H + a q
C a 2 + a q + M g 2 + a q + 2 H C O 3 a q C a M g   C O 3 2 D o l o m i t e ,   s + 2 H + a q
The mineral dissolution–precipitation equilibrium induced by CO2 treatment is related to many conditions, and Kim and Santamarina [184] divided the area around the CO2 injection well into four distinct zones (Figure 5). Zone I was unaffected by CO2 injection, and Zone II was dominated by acidified brine with more mineral dissolution than precipitation. In Zone III, the ion concentration of the brine increased, and salt precipitation may occur. A sustained influx of “dry” CO2 into Zone IV first displaced the brine and then dried out the residual brine, leading to salt precipitation.
The rock properties vary greatly when changing chemical compositions, and the integrity of caprocks is consistently a critical issue for CO2 sequestration. An increase in the permeability of caprocks also leads to the CO2 leakage risk. As the caprocks of coal are generally shale, siltstone, and sandstone, the changes in the properties of these rocks after CO2 treatment indicate the integrity of caprocks for CO2 sequestration in coal. Variations in mechanical properties and permeability induced by CO2–water interaction depend on the competition of multiple effects (Figure 6): (1) Weakened mechanical properties and decreased permeability due to CO2 adsorption [181,185,186,187]. (2) Weakened mechanical properties due to moisture loss in pores [188]. (3) Weakened mechanical properties and increased permeability induced by mineral dissolution, and enhanced mechanical strength and decreased permeability due to precipitation [183,189,190,191,192,193,194,195,196]. (4) Increased stress sensitivity due to weakened mechanical properties [197,198].
Some geological parameters affect the mentioned processes, leading to differential changes in mechanical properties and permeability. (1) Temperature: Changes in temperature affect both mineral dissolution–precipitation equilibrium rates and CO2 adsorption capacity, and the effect of temperature on rock mechanical properties varies greatly in different studies. For example, Li et al. [199] found that the degradation of micromechanical parameters after CO2 treatment was more pronounced at high temperatures, but Yang et al. [200] pointed out that the mechanical weakening was negatively correlated with temperature. (2) Pressure: Due to the significant compression effect at high pressure, the compressive strength and Young’s modulus decreased and then increased with increasing ScCO2 treatment pressure [201]. Moreover, the CO2 phase varies greatly when changing temperature and pressure. Compared with CO2 and subcritical CO2 (SubCO2), ScCO2 generally leads to a greater reduction in UCS and Young’s modulus due to its higher adsorption capacity and adsorption-induced swelling [202,203,204,205]. (3) Mineral compositions: After CO2–water treatment, changes in permeability and mechanical strength in carbonate-rich rocks are generally higher than those in clay/quartz-rich rocks [191,206,207,208]. However, a high montmorillonite content exhibits strong hydration, leading to a significant reduction in mechanical strength [209]. (4) Moisture content: As the geochemical reactions are generally enhanced when adding aqueous fluids, and CO2–water–montmorillonite interactions exert a secondary effect (hydration), changes in permeability and mechanical strength are positively correlated with moisture content [187,210,211,212,213,214]. (5) Pore structure: New pores and fractures are formed after mineral dissolution, but only connected pores lead to changes in permeability. For example, Hangx et al. [215] found that, although complete dissolution of calcite was observed in the sandstone, no measurable decrease in mechanical strength occurred, which is related to the fact that the grain contact is sufficiently cemented by quartz and unaffected by CO2–water interactions.
CO2 sequestration should ensure that the gas will not leak within at least a few decades, and it is impractical to conduct long-term CO2–water–rock interaction experiments for each area. Some studies have mathematized the long-term changes in permeability and mechanical properties into the coupling of geomechanics and geological processes [71,216,217,218,219]. Accordingly, simulation programs have been established, such as FEFLOW [220], TOUGHREACT [221,222], and PHREEQC [223]. However, different limitations are shown in these models; for example, FEFLOW is limited by its weak geochemical capabilities, high computational costs, and limited support for complex reactions. TOUGHREACT faces challenges such as low grid flexibility, difficulties in chemical reaction convergence, and insufficient advanced transport functionalities. PHREEQC lacks flow/multidimensional transport capabilities and does not support multiphase flow. Therefore, model coupling is generally employed to compensate for the limitations of individual tools in practical applications.

5.2. Changes in Coal Properties Induced by CO2–Water Interactions

Similar to the caprock, changes in the reservoir integrity are critical. Variations in the mechanical properties of coal induced by CO2–water interaction depend on the competition of multiple effects (Figure 7): (1) Weakened mechanical properties due to decreasing surface energy caused by CO2 adsorption [224,225,226,227]. (2) Weakened mechanical properties due to plasticization, which is caused by changes in macromolecular and microcrystalline structure [228,229,230,231]. (3) Weakened mechanical properties due to localized fractures, which are formed by differential swelling [232,233,234,235,236]. (4) Weakened mechanical properties due to mineral dissolution and less change in mechanical properties due to precipitation filling of fractures [237,238,239,240,241,242,243].
Differential changes in the mechanical properties of coal are related to some geological parameters: (1) Pressure: The adsorption capacity increases with increasing pressure, leading to a greater decrease in the mechanical strength, but this effect diminishes with increasing pressure [85,225,244,245,246,247,248,249,250,251,252,253,254,255,256,257,258]. For example, Liu et al. [249] found that the mechanical strength of the coal decreased rapidly (up to 35.6%) when the pressure increased from 7.5 to 15.0 MPa. Subsequently, a limited further reduction (<9%) occurred when the pressure further increased to 25.0 MPa. Moreover, a higher adsorption affinity of ScCO2 generally leads to greater mechanical strength reduction [225,247,250]. Zhang et al. [247] found that the reduction in compressive strength of coal after CO2 + water and ScCO2 + water treatment was 5.29% and 9.69%, respectively. (2) Moisture content: Water accelerates mineral dissolution and organic matter extraction, exacerbating the degradation of mechanical properties [250,251,252,253]. For example, Yang et al. [253] found that the reduction in compressive strength of coal was less than 13% after ScCO2 treatment in dry conditions, and the compressive strength decreased by 26.58–44.21% after water saturated. (3) Coal rank: Compared with low rank coal, the high rank coal has a high adsorption capacity and more fractures, leading to greater mechanical property deterioration [254,255].
As CO2 is mostly sequestered in coal by physical/chemical adsorption, changes in adsorption capacity are critical, which are controlled by two competing actions (Figure 6). The organic matter is extracted by CO2 (especially ScCO2)–water interactions and oxygen-containing functional group contents decrease, leading to the change from adsorbed water to free water and enhanced physical adsorption [256,257]. However, CO2 can occupy C=O groups and the reduction in oxygen-containing functional groups inhibits chemical adsorption [22,23,24,258]. On the other hand, organic matter extraction and mineral dissolution lead to changes in porosity, pore size distribution, and SSA, and variations in pore structure are affected by some parameters. (1) Temperature: Du et al. [259] found that, during CO2–water–coal interactions, the pores with a size of 1.5–8.0 nm changed significantly, with SSA and pore volume decreasing with increasing temperature. (2) Pressure: Changes in SSA and pore volume generally increase and then decrease with increasing pressure [249,260]; for example, when the pressure was 9.8 MPa, the SSA decreased after ScCO2 treatment, but when the pressure increased to 14.7 MPa, the SSA increased to be similar to that before treatment. (3) Coal rank: The SSA after CO2 treatment shows a parabolic correlation with increasing coal rank [261,262,263], but the inflection variations are diverse. The SSA decreased after ScCO2 treatment when the Ro was less than 1.0%, and increased when the Ro exceeded 1.0% [261]. The ScCO2 treatment had a slight effect on the micropores, but significantly reduced the mesoporous SSA of the bituminous coal, and increased that of the anthracite [263]. (4) Mineral compositions: After ScCO2 treatment, the SSA of high-ash coal decreases significantly, but that of low-ash coal generally increases, and the increase in SSA is positively correlated with the carbonate content [264,265]. (5) Moisture content: Gathitu et al. [266] found that, during ScCO2–water treatment, the SSA of micropores increased by 8.1–73.5%, and that of mesopores and macropores decreased by 18.6–77.5%, but the opposite changes were observed under dry conditions. (6) Coal structure: Su et al. [267] pointed out that, after ScCO2 treatment, the total pore volume, SSA, and pore connectivity of the tectonic coal increased more than those of the intact coal. (7) Coal type: Massarotto et al. [237] found that the increase in SSA exceeded 80% during ScCO2–water treatment, and the increase in porosity was significantly higher in the bright coal than that in the dull coal.
The adsorption capacity generally has a positive correlation with SSA, and a reduction of 7.68–28.47% in SSA after CO2 treatment led to a reduction of 0.80–7.85% in the Langmuir adsorption capacity [258]. Therefore, changes in adsorption capacity during long-term CO2–water–rock interactions affect the CO2 leakage risk.

6. Prospects for Future Studies

Compared with saline aquifers, the superiority of CO2 sequestration in coal is rapid sequestration induced by adsorption and extra energy benefits. However, the CO2 sequestration capacity in coal is lower than that in saline aquifers, and variations in the physicochemical properties of coal/rock after CO2 injection cannot be accurately predicted in current studies, leading to uncertain leakage risk. Some critical issues remain to be issued for effective CO2 sequestration in coal.
(1)
Increasing the CO2 adsorption capacity of coal
The global annual CO2 emissions still increase, and the current estimation shows that the CO2 sequestration capacity in coal is lower than that in saline aquifers. As the CO2 adsorption capacity directly determines the upper limit of sequestration, it may be possible to enhance this capacity through physical or chemical treatment. For example, Giraldo et al. [268] utilized silica nanoparticle inclusions to treat coal, and the CO2 adsorption capacity increased from 0.05 to 0.75 mmol g−1, with an increase of greater than 1000%. This can lead to significantly increasing CO2 sequestration capacity, but it remains unclear whether this method can be applied to all coal.
(2)
Establishing optimal approaches for enhancing CO2 injection efficiency
Various approaches have been proposed to increase CO2 injection capacity, such as pre-fracturing. However, it is essential to clarify the optimal methods for different areas based on the specific conditions. For example, as the cost of pre-fracturing and horizontal wells is significantly higher, and fracturing may be ineffective for broken coal, the characteristics of coal suitable for increasing CO2 injection through pre-fracturing and horizontal wells should be summarized. CO2 + N2 injection can inhibit the permeability reduction induced by matrix swelling, but the optimal gas compositions are related to coal rank and geomechanical characteristics [155,156,157], and how to efficiently determine the optimal concentration has not been clarified. Therefore, establishing a CO2 injection assessment framework based on critical parameters, such as geological conditions and CBM resource value, is an issue to be addressed to ensure efficient CO2 injection.
(3)
Predicting the long-term variations in coal/caprock properties induced by CO2–water interactions
It is critical to prohibit CO2 leakage after injection, and conducting long-term CO2–water–rock interactions is impractical. Numerical simulation is an effective approach to address this problem, but the properties of coal/rock vary greatly, leading to significant differences in the types and rates of chemical reactions. A universally applicable chemical–mechanical model has not been established, and the critical input parameters for CO2 leakage prediction remain unclear. Artificial intelligence widely applied in current studies has provided favorable ideas. Gorucu et al. [269] developed the PSU-COALCOMP software to generate a large number of datasets to train the artificial neural network, and screened thousands of possible operating conditions for optimizing the design parameters of a CO2 sequestration project within seconds. Mohammadpoor et al. [270] predicted CO2 sequestration capacity utilizing porosity, permeability, and other parameters based on a back-propagation learning algorithm and artificial neural network model. Roy and Singh [271] and Sampath et al. [272] predicted the change in mechanical properties of coal during CO2 interactions based on experimental data and machine learning techniques, such as artificial neural networks, adaptive neuro-fuzzy inference systems, and statistical tools such as regression analysis. Therefore, based on these studies, integrating numerous experimental and simulation results in previous studies and conducting machine learning in combination with artificial intelligence can accurately predict the leakage risk of CO2 sequestration in coal.

7. Conclusions

This study comprehensively reviewed the mechanism of CO2 sequestration and variations in physical/chemical properties of coal/rock/CBM during and after CO2 injection, and the main differences between CO2 sequestration in coal and saline aquifers were summarized. Geological models of CO2 leakage risk were established, and consequently, critical issues to be addressed in future studies were clarified. The main conclusions are as follows.
(1)
Compared with saline aquifers, the superiority of CO2 sequestration in coal is rapid sequestration induced by adsorption and extra energy benefits.
(2)
The significant reduction in permeability induced by matrix swelling and corrosion inhibits the CO2 injection efficiency, and utilizing coatings, corrosion inhibitors, pre-fracturing, horizontal well injection, CO2 + N2 injection, delayed/cycled injection, and optimizing injection pressure are effective methods to increase the capacity of CO2 injection.
(3)
During long-term CO2–water–rock interaction, the decreasing adsorption capacity due to organic matter extraction and variations in caprock/reservoir integrity leads to the CO2 leakage risk.
(4)
Increasing the CO2 adsorption capacity of coal, establishing optimal approaches for enhancing the CO2 injection efficiency, and predicting the long-term variations in coal/caprock properties are critical issues to be addressed, which can be facilitated by material surface engineering and AI-based predictive modeling.

Author Contributions

Conceptualization, F.Z.; Investigation, X.L., J.L. and M.H.; Resources, X.L.; Writing—original draft, B.Z.; Writing—review & editing, X.L., X.F., and F.Z.; Methodology, B.Z., J.L., and M.H.; Funding acquisition, X.F.; Supervision, X.F. and F.Z. All authors have read and agreed to the published version of the manuscript.

Funding

This study was funded by the Major Science and Technology Special Projects in Xinjiang of China (Grant Nos. 2023A01004-3-2 and 2023A01004-3-3), and the National Natural Science Fund of China (Grant Nos. 42072190, 42372183). And The APC was funded by the commissioned project by Xinjiang Xingmei Mining Co., Ltd in China (2024xgyh3022411).

Data Availability Statement

No new data were created or analyzed in this study.

Acknowledgments

The authors would like to express sincere gratitude to editors and the reviewers for the valuable suggestions.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Comparisons of excess adsorption capacity and absolute adsorption capacity (the coal sample was collected from the Dongzhuang Mine in Qinshui Basin, North China).
Figure 1. Comparisons of excess adsorption capacity and absolute adsorption capacity (the coal sample was collected from the Dongzhuang Mine in Qinshui Basin, North China).
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Figure 2. Comparisons of CO2 sequestration and CO2-ECBM.
Figure 2. Comparisons of CO2 sequestration and CO2-ECBM.
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Figure 3. βCH4-βCO2 plot (revised after Ref. [93]).
Figure 3. βCH4-βCO2 plot (revised after Ref. [93]).
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Figure 4. Comparisons of sequestration mechanisms in different periods (drawing based on the contents in Ref. [18]).
Figure 4. Comparisons of sequestration mechanisms in different periods (drawing based on the contents in Ref. [18]).
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Figure 5. Changes in ion compositions with varying distances from CO2 injection well (revised after Ref. [184]).
Figure 5. Changes in ion compositions with varying distances from CO2 injection well (revised after Ref. [184]).
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Figure 6. Variations in mechanical properties and permeability during CO2–water–rock interactions.
Figure 6. Variations in mechanical properties and permeability during CO2–water–rock interactions.
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Figure 7. Variations in mechanical properties and adsorption capacity during CO2–water–coal interactions.
Figure 7. Variations in mechanical properties and adsorption capacity during CO2–water–coal interactions.
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Table 1. Estimated CO2 sequestration capacity in coal in different areas.
Table 1. Estimated CO2 sequestration capacity in coal in different areas.
AreasCapacityReferences
USAIllinois Basin4.00 Gt[102]
Powder River Basin21.25 t/m2[103]
San Juan, Uinta and Raton Basins8.50 Gt[104]
San Juan Basin90.00 Gt[105]
China142.67 Gt[106]
ChinaQinshui Basin0.19 t/m2[107]
RussiaKuznetsk Basin13.60 Gt[104]
Netherlands3.00 Gt[108]
NetherlandsZuid Limburg, Peel, Achterhoek, and Zeeland8.00 Gt[109]
India0.76 Gt[110]
IndiaCambay Basin3.80 Gt[104]
Australia30.00 Gt[51]
AustraliaBowen and Sydney Basins11.20 Gt[104]
BrazilSanta Terezinha Basin13.80 Gt[111]
Table 2. Comparisons of CO2 sequestration in coal and saline aquifers.
Table 2. Comparisons of CO2 sequestration in coal and saline aquifers.
CoalSaline Aquifers
CaprocksTight formations
MechanismStructural, solubility, residual gas and mineral sequestration
Adsorption sequestration/
Critical sequestration stateAdsorbed (rapid)Dissolved (slow)
CapacityLower
North America: 54–113 Gt
China: 142.67 Gt
Higher
North America: 2379–21,633 Gt
China: 143.5 Gt
Extra benefitsCBM production/
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Liu, X.; Zhang, B.; Fu, X.; Lu, J.; Huang, M.; Zeng, F. Potential, Efficiency, and Leakage Risk of CO2 Sequestration in Coal: A Review. Processes 2025, 13, 1680. https://doi.org/10.3390/pr13061680

AMA Style

Liu X, Zhang B, Fu X, Lu J, Huang M, Zeng F. Potential, Efficiency, and Leakage Risk of CO2 Sequestration in Coal: A Review. Processes. 2025; 13(6):1680. https://doi.org/10.3390/pr13061680

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Liu, Xueliang, Baoxin Zhang, Xuehai Fu, Jielin Lu, Manli Huang, and Fanhua (Bill) Zeng. 2025. "Potential, Efficiency, and Leakage Risk of CO2 Sequestration in Coal: A Review" Processes 13, no. 6: 1680. https://doi.org/10.3390/pr13061680

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Liu, X., Zhang, B., Fu, X., Lu, J., Huang, M., & Zeng, F. (2025). Potential, Efficiency, and Leakage Risk of CO2 Sequestration in Coal: A Review. Processes, 13(6), 1680. https://doi.org/10.3390/pr13061680

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