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20 February 2025

Assessing the Effect of Organic, Inorganic, and Hybrid Phase Change Materials on Thermal Regulation and Energy Efficiency in Asphalt Pavements—A Review

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1
Department of Petroleum Engineering, Engineering College, Kerbala University, Karbala 56001, Iraq
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Technical Institute of Baquba, Middle Technical University, Baquba 32001, Iraq
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Technical Instructor Training Institute, Middle Technical University, Baghdad 10074, Iraq
4
Department of Civil Engineering, College of Engineering, Kerbala University, Karbala 56001, Iraq
This article belongs to the Special Issue Advanced Processes for Creating New Technologies in Industry (3rd Edition)

Abstract

Harnessing the power of phase change materials (PCMs) in asphalt pavements proposes a sustainable solution for addressing temperature-related issues, affording more robust and energy-efficient infrastructure. PCMs hold enormous potential for reforming various industries due to their ability to store and release large amounts of thermal energy, offering noteworthy benefits in energy efficiency, thermal management, and sustainability. The integration of PCMs within pavements presents an increasingly exciting field of research. PCMs have the ability to efficiently manage the changes in and distribution of temperature in asphalt pavements via the release and absorption of latent heat that occurs during the phase shifts of PCMs. Asphalt pavements experience less severe temperatures and a slower rate of temperature fluctuation as a result of this, which in turn reduces the amount of stress caused by temperature. In addition, the function of temperature adjustment that PCMs provide is natural, intelligent, and in line with the direction in which the development of smart pavements is heading in the future. This study aims to explore the impact of organic, inorganic, and mixed organic–inorganic PCMs on diverse surface characteristics of asphalt. In addition, this review addresses current challenges associated with using PCMs in asphalt and explores potential advantages that could facilitate future research in addition to broadening the implementation of PCMs in construction.

1. Introduction

Asphalt mixes establish an energetic element in creating materials for road pavement construction. The primary drivers behind their use in road construction comprise simplified maintenance, reduced construction time, and improved ride quality and safety [1]. However, it may be challenging to get asphalt pavements to function well during their entire service lives, particularly when they are exposed to heavy vehicle traffic and tough weather situations (rain, for example). This challenge expands as the pavement ages, rendering it more exposed to adversative climatic circumstances as a result of prolonged exposure [2]. Amending the temperature distribution along the pavement is described as a prospective practice to lessen these effects and improve protection from extreme weather circumstances. This practice can delay freezing and temperature shock incidences within the pavement and, accordingly, diminish the occurrence of low-temperature cracking [3]. Furthermore, asphalt can rapidly expand or contract in reaction to sudden temperature deviations, such as those caused by hot days and cold nights. Over time, the asphalt structure becomes more brittle due to the continuous expansion and contraction, lessening its durability. It is therefore likely for gaps and cracks to form, dictating frequent maintenance and repairs [4].
Intensive research has been conducted to find solutions to the concerns related to pavement materials and construction and to improve their service life. To reduce the occurrence of high-temperature rutting in asphalt pavements, a number of pioneering methods have been executed. These comprise altered concrete gradations, heat-reflecting coatings, and polymer-improved asphalt binders. The popularity of rubber asphalt binders has increased recently as they enhance the pavement’s resilience to fatigue. To address the issue of pavement cracking, several solutions have been suggested, such as fiber-modified asphalt binders, slurry seals, and structural overlays. These measures contribute to mitigating thermal distress in asphalt pavements, albeit to varying degrees. However, even with these interventions, thermal distress can occur when the pavement is exposed to high-temperature conditions, exacerbated by the urban heat island effect. As a result, it is of the utmost importance to devise a technique for the active regulation of temperature in order to reduce the temperature peak and, as a consequence, avoid the thermal stress of asphalt pavements.
PCMs are an example of the functional materials included in numerous industrial applications. The temperatures of phase change are those at which changes in the phase state of PCMs can occur. These changes are followed by the release or absorption of enormous quantities of energy, which is frequently called the phase change latent heat. PCMs have many benefits, which include a high energy storage capacity, tiny volume, a wide range of temperatures at which phases transition, an approximate isothermal process, simple management, and a temperature that remains constant throughout the absorption or release of heat [5,6,7,8]. They are able to absorb or release heat as the state of their matter changes. Despite their relatively low thermal conductivity, PCMs exhibit great promise for addressing temperature-related challenges. Figure 1 shows a basic representation of the layers of asphalt pavement. These include the surface and base (structural support) layers, where PCMs are integrated, the subbase layer, which contains granular material, and finally the subgrade, which is the natural soil or rock layer below. Specifically tailored for asphalt mixtures, PCMs deliver a solution by absorbing excessive heat in warmer circumstances, thus avoiding asphalt softening and tearing. On the other hand, in colder climates, PCMs release stored heat, maintaining the asphalt’s flexibility and preventing cracking [9]. Consequently, it can be said that adding PCMs can decrease the thermal stress on asphalt, therefore extending the pavement’s lifespan.
Figure 1. A schematic diagram of asphalt pavement layers with absorbed and released heat.
Polyethylene glycol (PEG) [10,11,12,13,14,15,16,17] and paraffin wax [18] are two specimens of the types of PCM that have been established to have an initial phase change temperature that is greater than 40 °C. PEG is a non-toxic material that is also cheap. It has a high enthalpy of phase change and is thermally stable [19]. Specifically, PEG that has a mean molecular weight of about 2000 is one of the PCMs that has been engaged in cooling asphalt pavement [12]. This is because the phase change temperature of PEG was appropriate for the asphalt pavement’s scorching heat. Zhang et al. [20] considered expandable graphite to be used as a medium to present PEG into the asphalt binder and performed research to understand if it could be utilized. Their study found that a composite containing PEG and expanded graphite could actually lower the asphalt binders’ thermal sensitivity by reducing the rate of temperature change. Jin et al. [21] established a temperature-adjusted asphalt mixture by substituting fine particles with a PEG/expanding perlite composite, permitting the mixture to preserve its original steadiness. The results showed that the asphalt mixture involving PCM reduced the surface temperature by up to 7 °C in comparison with the control asphalt mixture. Nevertheless, only a few investigations have thoroughly examined the effect of PEG on the asphalt binder and mixture. A study of the production and performance of PCMs used for asphalt pavements was published by Wang et al. [22]. Their review analyzed the efficiency and assessment techniques of asphalt mixes using various PCMs. The authors also summarized the mathematical simulation approaches of PCM-infused asphalt mixtures. In addition, they analyzed potential avenues for further research and proposed potential solutions to important technological difficulties.
Chen et al. [23] reviewed PCM categories and the various ways they can be included in asphalt mixtures. Additionally, the performances of PCM-modified asphalts and their thermal and mechanical characteristics were analyzed. They found that managing asphalt’s temperature-dependent performance with mixes can be accomplished effectively in the temperature range where phase change occurs. PEG and n-tetradecane have been traditionally applied on asphalt pavements to control low and high asphalt temperatures, respectively.
Considering the information listed above, it is reasonable to conclude that no specific study has been performed to look into all of the important aspects associated with using PCMs in asphalt pavements. In turn, the current review comes to fill this gap in the open literature. Specifically, this study aims to perform a comprehensive investigation on integrating organic, inorganic, and hybrid organic–inorganic PCMs into asphalt pavements, shedding a light on the significant challenges that require further investigation and then drawing essential conclusions based on the available research. Specifically, this introduces a complete understanding of the most effective options to enhance energy efficiency and thermal regulation, aimed towards developing more durable and sustainable infrastructure of asphalt pavements. Consequently, detailed explanations of various research, technical, and development methodologies regarding PCMs in asphalt pavements are outlined. This review focuses on analyzing studies published in the last five years, between 2019 and 2023. This review can therefore help scientists to better recognize the numerous challenges that should be addressed in future studies while using PCMs in asphalt pavements.
Figure 2 introduces the roadmap of the paper’s structure to elaborate the integration of PCMs in asphalt pavements. First, the introduction presents the importance of PCMs in improving thermal performance and energy efficiency. Details on the types of PCMs suitable for asphalt pavements are discussed in the subsequent sections, with investigation of their thermal characteristics and mechanisms. Additionally, the roadmap shows the discussion on the methodologies used to incorporate PCMs into asphalt mixes besides analyzing the effects on pavement performance. Lastly, the paper addresses the most challenges and potential solutions, recommending further research directions in this field.
Figure 2. A roadmap of this paper’s structure for using PCMs in asphalt pavements.

2. Review Methodology

To deliver an overview of papers that have examined the integration of different types of PCMs in asphalt pavements, a systematic literature review is executed. Conducting this review is of importance as urban areas continue to encounter elevated temperatures and increased heat absorption as a result of extensive asphalt surfaces. In this aspect, the integration of PCMs grants a potential solution to improve thermal management and energy efficacy. This review is specifically conducted by critically analyzing the existing academic literature. Specifically, the steps of the PRISMA (Preferred Reporting Items for Systematic Reviews and Meta-Analyses) were utilized. In this regard, different databases have been utilized to search peer-reviewed academic literature, including SpringerLink, ScienceDirect, Google Scholar, and Scopus. The inclusion criteria primarily consider the relevance of the topic, and therefore the studies that specifically explored the integration of PCMs in asphalt pavements were selected. In this aspect, the main focus is on selecting the experimental studies that contain experimental work to appraise the performance of PCMs in asphalt. More importantly, this review covers recent studies published between 2019 and 2023 to reflect the latest improvements in this field. On the other hand, irrelevant studies that do not directly correlate to PCMs in asphalt pavements, such as those targeting some other paving materials, are excluded. The keywords for the current review comprise phase change materials, asphalt, pavement, and recent advances. Thus, it is fair to admit that the outcomes of this review are necessary policymakers, engineers, and researchers who aim to optimize asphalt pavements’ performance.

6. A Summary of Advantages and Disadvantages of Using Organic and Inorganic PCMs in Asphalt Pavements

According to the research that was stated the utilization of organic PCMs in asphalt pavements, the incorporation of expanded graphite/polyethylene glycol composite phase change material had a marginal impact on the temperature at which asphalt softened and its ability to penetrate, while simultaneously decreasing its low-temperature ductility and viscosity. In very hot areas, phase change capsules may delay the pace at which asphalt’s temperature varies in response to the surrounding environment by experiencing a phase transition. This helps to lessen the impairment that is caused to asphalt pavement by severe heat. Additionally, when compared to high-viscosity modified asphalt without PCM, paraffin/expanded graphite/high-density polyethylene composite material/high-viscosity modified asphalt containing 4% paraffin/expanded graphite/high-density polyethylene composite material and polyethylene glycol/high-viscosity modified asphalt containing 15% polyethylene glycol had a temperature-regulating effect that was 4 °C less effective during heating and had a delay time of 456 s and 1240 s, respectively. This was the case even though both formulations had the same amount of PCM.
In the analysis of the numerous studies that have covered the use of inorganic PCMs in asphalt pavements, the performance of asphalt at low temperatures was found to be enhanced significantly after the addition of graphene-modified phase-change microcapsules. When added to the asphalt mixture, NiTi alloy phase change energy-storage particles have the potential to lower the mixture’s daily maximum temperature. The ability of an asphalt mixture to phase shift heat storage and regulate temperature can be improved by increasing the amount of NiTi alloy phase change energy-storage particles that are added to the mixture as an additive.
In the same context, the appraisal of those studies related to the combination of organic–inorganic mixtures into asphalt pavements and the associated results, one can ascertain that the micro-encapsulated phase change material-enhanced asphalt binders have a larger Cp than basic asphalt binders, particularly in the temperature range of phase transitions (20–60 °C), which shows that the main impacts of thermal regulation are evident. Additionally, asphalt pavement that has been coupled with a PCM composite comprised of the palmitic acid and stearic acid and nano-Al2O3 can cool asphalt pavement effectively and lessen the strain that high-temperature rutting causes.
Referring to the findings of this review, a number of advantages of utilizing organic, inorganic and mixtures of organic–inorganic PCMs in asphalt pavements can be summarized as follows:
  • Both organic and inorganic PCMs can store a considerable amount of thermal energy, which lead to enhanced thermal management of asphalt pavements.
  • The thermal and structural stability can be ascertained via incorporating inorganic PCMs into asphalt pavements besides preventing the degrading of pavement at high-temperatures.
  • The existence of organic and inorganic compounds can demonstrate better resistance to aging and fatigue when compared to pure PCMs.
However, the most challenges of utilizing organic, inorganic, and mixtures of organic–inorganic PCMs in asphalt pavements can be addressed as follows:
  • The reduced thermal conductivity of organic and inorganic PCMs is a well-known challenge. This in turn would reduce the absorption and release of heat.
  • The possible leaching of organic PCMs can hinder their effectiveness.

7. Conclusions

In this research, the impacts of employing organic, inorganic, and mixtures of organic–inorganic PCMs on the thermal and mechanical characteristics of asphalt pavements were examined. Recent advancements, innovations, and consequences were discussed. The following observations can be made as conclusions:
  • A micro-encapsulated PCM-enhanced asphalt binder exhibited higher specific heat capacities than basic asphalt binders within their phase transition temperature range (20–60 °C), indicating its significance in thermal regulation.
  • The incorporation of a micro-PCM into asphalt resulted in a modification of its characteristics, namely a reduction in ductility and penetrability, as well as an increase in the softening point. The visible viscosity, composite modulus, and rutting factor were all improved as a result, which strengthened the material’s resistance to deformation at high temperatures.
  • Phase change capsules can mitigate asphalt pavement damage from excessive heat by undergoing phase transition, slowing down temperature variations in response to the environment.
  • The impact of 4% paraffin/expanded graphite/high-density polyethylene composite material/high-viscosity modified asphalt and 15% polyethylene glycol/high-viscosity modified asphalt on temperature regulation during heating was 4 °C lower when compared to high-viscosity modified asphalt without PCM, and the delay durations for these two mixtures were 456 and 1240 s, respectively, despite the fact that the exact same quantity of PCM was included in both compositions.
  • It has been observed that the rate of heating of polyurethane-based solid–solid PCM samples is consistently lower than the rate of heating of the control samples while the samples are being heated.
  • A PCM composite comprised of palmitic acid and stearic acid and nano-Al2O3 effectively cools asphalt pavement, reducing stress caused by high-temperature rutting.
  • When compared to an asphalt block that is not coated, the temperature will drop by about 5 °C in one hour due to the fact that the volume percentage of the composite material is exactly 12%.
  • Increasing the amount of polyurethane solid–solid PCM in asphalt can make it more resistant to aging, and this benefit becomes more pronounced as the polyurethane solid–solid PCM content increases.
  • The top surface temperature of an asphalt mixture including polyethylene glycol/SiO2 can be lowered by around 9 °C, thanks to the asphalt mixture’s remarkable temperature adjustment performance.
  • Adding polyethylene glycol with a 4000 molar mass that was encapsulated in SiO2 as a replacement for 10% of the aggregate in the top sublayer was determined to be the most effective method for improving rutting performance in asphalt. For a period of one month after the construction of the pavement, this replacement led to a decrease in rut depth of fourteen percent.
  • Asphalt binders that were given treatments with CuO at the nanoscale had much higher specific heat capacities and less reactivity to moisture and temperature.
  • A polyethylene glycol/SiO2 composite is a great option for porous asphalt concrete, with a bulk polyethylene glycol content of 70%. It has been determined that the optimal replacement level should be 1.4%, based on the total weight of the aggregate. Additionally, the ideal particle size range for the PCM is between 0.6 mm and 1.18 mm.
  • The inclusion of expanded graphite/polyethylene glycol composite PCM causes the enhanced binders’ creep rate to drop and their creep stiffness to increase, both of which are counterproductive to the goal of preventing low-temperature cracking.
Referring to the above concussions, it is fair to admit that the utilization of PCMs in asphalt pavements can offer an encouraging solution for modifying temperature-related issues, improving thermal management, and facilitating sustainable infrastructure development. This practice would therefore contribute to enhanced energy efficiency, mitigated environmental impact, and elevated pavement durability, which in turn would afford the maintaining of more resilient and sustainable transportation systems. However, it should be noted that this review focused on studies published between 2019 and 2023 and this might lead to the omission of some earlier studies that are still relevant to the studied field.

8. Recommendations and Challenges for Future Directions

Recent studies have provided visual indicators regarding the thermal performance and composition of PCM–asphalt mixtures. The associated results are summarized in Table 1, Table 2 and Table 3. Accordingly, a set of recommendations for further research can be made as follows:
  • Various asphalt binders need to have their thermal and rheological characteristics assessed, and it is necessary to determine the influence of variable temperatures on the quality of PCMs.
  • Future research should explore methods to increase PCM content in pavements without significantly compromising their mechanical strength.
  • Exploring the use of porous coarse aggregates as carriers for PCMs is an intriguing strategy to augment PCM quantities in asphalt mixtures. However, this approach requires identifying aggregates capable of efficiently absorbing PCMs while ensuring the asphalt’s structural integrity under pressure.
  • Collaborative efforts among physicists, chemists, and civil engineers will likely be essential to develop durable PCMs capable of effective heat regulation among the pressures encountered during asphalt pavement production.
  • It is essential to horizon the research of incorporating high-conductivity nanoparticles into PCMs to improve their heat transfer capabilities.
  • It is mandatory to explore innovative composite PCMs with optimal thermal conductivity by merging organic and inorganic materials with high-conductivity fillers.
  • Researching the impact of PCMs’ shape and geometry on thermal conductivity within the asphalt pavement matrix is essential.
  • A specific trend of research should focus on improving the chemical structure of organic PCMs to mitigate their solubility in water.
  • Modelling and optimization are vital tools for deploying sustainable asphalt pavement solutions that support a sustainable transportation system [71]. Indeed, optimizing energy efficiency based on reduced environmental impact would permit the introduction of groundbreaking PCM technologies with a high potential to perfectly design and construct our roads and sustain excellent transportation systems.
  • Despite this review covering several types of organic, inorganic, and mixtures of organic and inorganic PCMs in asphalt pavements, there is still a necessity to examine the integration of other PCMs to asphalt. These would include the biodegradable organic fatty acids of capric acid and lauric acid and the inorganic PCM of calcium chloride hexahydrate.

Author Contributions

F.L.R.: Conceptualization, Methodology, Investigation, Writing—original draft. M.A.A.-O.: Conceptualization, Investigation, Writing—review and editing. W.A.H.: Project administration. R.R.A.A.: Conceptualization, Resources. Z.A.A.R.: Methodology, Investigation. N.M.L.A.M.: Investigation, resources. A.D.: Investigation, resources, Project administration. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Conflicts of Interest

The authors declare no conflict of interest.

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