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4 December 2025

The Eulerian–Lagrangian Model for Simulating the Moisture Content Effect on the Characteristics of MSW Combustion in a 50 T/D Grate Incinerator

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1
Key Laboratory of Industrial Ecology and Environmental Engineering, School of Environmental Science & Technology, Dalian University of Technology, Dalian 116024, China
2
Tianyun Low-carbon New Energy Technology Co Ltd., Dalian 116033, China
3
Department of Transdisciplinary Science and Engineering, School of Environment and Society, Institute of Science Tokyo, 2-12-1, Tokyo 152-8550, Japan
4
Anhui Conch Biomass Energy Technol Co Ltd., Wuhu 241000, China
This article belongs to the Special Issue Advances in Computational Fluid Dynamics (CFD) Simulation of Thermal Chemical Processes

Abstract

Municipal solid waste (MSW) composition and properties play a critical role in determining the efficiency and environmental impact of waste incineration processes. However, the effects of moisture variation in MSW on combustion performance in full-scale grate systems remain insufficiently understood. To reveal how the moisture variation in municipal solid waste (MSW) properties affects the combustion process in full-scale grate systems, a 50 t/d mechanical grate incinerator was modeled. The influence of MSW inlet moisture content (42.85%, 35.71%, and 28.57%) was investigated. When the moisture content is 35.71%, the horizontal and vertical temperature gradient of the incinerator was least pronounced, and the high-temperature zone in the incinerator would not be locally concentrated. The moderate ignition position could reduce the corrosion of the front and rear arches of the grate incinerator. In the combustion process of three moisture contents, the complete evaporation positions were located at X = 4.23 m in the combustion section, X = 3.15 m in the drying section and X = 2.63 m in the drying section, the corresponding ignition points were X = 6 m, X = 4.47 m, and X = 3.74 m in the combustion section, respectively. After the moisture content was reduced to 35.71% and 28.57%, the drying process was advanced by 25.5% and 37.8%, respectively; the ignition points were advanced by 25.5% and 37.7%, respectively. It is recommended that the moisture content of MSW be maintained within the range of 33.8% to 41.6% under practical operating conditions. With the decrease in the moisture content of the MSW, the O2 content at the incinerator outlet decreased; the CO2 content increased. The findings offer quantitative guidance on feed pre-treatment for MSW incineration plants.

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