Energy Performance Evaluation of an Ammonia–Water Absorption Chiller for Varying Operating Conditions
Abstract
1. Introduction
2. Materials and Methods
2.1. Basic Absorption Cooling System
2.2. Absorption Cooling System with Internal Heat Recovery
2.3. Assumptions and Development of the Thermodynamic Model
- Thermodynamic equilibrium and steady-state condition exist throughout the system.
- There is no heat exchange with the environment.
- Pressure drops in components and pipes are negligible.
- There are saturated conditions at the outlet of the condenser and evaporator.
- The solutions at the generator and absorber outlet are in phase balance.
- The steam leaving the rectifier is pure ammonia (0.999 wt.)
- The expansion process in the throttle valves is isenthalpic.
- Kinetic and potential energy are negligible.
- The software was configured to operate and calculate the thermodynamic and transport properties of the ammonia–water mixture:The configuration was based on an exercise with known thermal data, where the 12 available Aspen-plus methods of activity coefficients were evaluated. The selected method was UNIFAC (Universal Functional Activity Coefficient) because it presented among the methods the minimum deviation of 1.53% with respect to the results of known temperatures of the exercise.
- The absorber, generator, and rectifier are represented by a FLASH2 block. This block is used for single-stage separation processes, with sufficient space for the vapor to be released from the liquid. FLASH2 performs rigorous calculations on phase equilibrium (vapor–liquid), produces one output flow in vapor phase and another in liquid state.
- The valve and pump are selected by the same name in the software menu.
- For the first heat recovery carried out in the rectifier, the unitary HEATER operation was used. This block allows dew point or bubble calculations to be performed. Add or remove any amount of heat specified by the user, establish the level of overheating or undercooling of a flow, and determine the heat or cooling load required to reach a certain fraction of vapor.
- The condenser and evaporator are also represented by a HEATER block, in which the vapor fraction of 0 and 1 is assumed for the condenser and evaporator, respectively.
- The solution heat exchanger (SHX) was developed by the unitary HEATX operation. For the input data of this module, the direct method and countercurrent configuration for fluid heat exchange was chosen. In the HEATX module a temperature difference of 9.5 °C (conventional design criterion) is assumed between the output flows of the SHX. The suitability of this first assumption is discussed below.
- According to each device in the system, high and low pressure were considered as initial conditions of 19.75 and 3.94 bar, respectively. This data was obtained by Manrique [44] in an experimental way from a refrigeration machine with thermodynamic cycle similar to this study.
- The flows connect the unit operation models or blocks, carrying material or energy flow between them. Because the program requires an initial assumption from which to start, the following initial assumptions were made for the flow leaving the solution pump (SOLFRT2): water mass fraction of 0.62, ammonia mass fraction of 0.38, pressure of 17.95 bar, solution mass flow of 200 kg/h, and solution temperature of 43.28 °C. These assumptions only serve as a starting point for the ASPEN numerical procedure, then it calculates these conditions to meet the various considerations of the model.
- The Design Spec submenu was used to define operating conditions from known operating conditions of a commercial absorption cooling machine. The generator specification was 22.1 kW heat flow to calculate the vapor fraction in this device. A design specification procedure was applied to the rectifier to know the vapor fraction with which it must operate to obtain an output flow with an ammonia mass fraction close to 0.999. In the ASPEN Plus environment, the validity of this ammonia concentration value is ensured by calculating the heat that must be removed in the rectifier using a FLASH2 block which performs strict thermodynamic equilibrium calculations and rigorous mass and energy balances. The resulting heat duty of 8.63 kW in the rectifier will then guarantee that the ammonia concentration would be achieved, within the assumptions in the model. As Klein et al. [34] mention, a lower concentration value would negatively impact the pressure of the evaporator and the absorber, which in turn would affect the refrigeration capacity of the system. To ensure the refrigeration load of the commercial machine, the design specification was assigned to the 10.551 kW evaporator to know the mass flow of the solution leaving the pump.
- To determine if the results from our simulation runs may be accepted, convergence criteria were established in the Convergence menu. This last section also allows us to indicate the maximum number of iterations that the program will use to find the solution of the developed model; for the single-effect absorption equipment that was worked on in this section, a maximum of 1400 iterations were reached.
2.4. Thermodynamic Analysis
- Mass balance
- Species balance
- Energy balance
3. Results and Discussion
Characterization of the Model to Operate Under Weather Conditions in Monterrey, NL, Mexico
4. Conclusions
Supplementary Materials
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
| A | Heat transfer area (m2) |
| COP | Coefficient of performance (dimensionless) |
| h | Specific enthalpy (kJ/kg) |
| Mass flow rate (kg/s) | |
| NH3 | Ammonia |
| P | Pressure (bar) |
| Q | Heat load (kW) |
| SHX | Solution heat exchanger |
| T | Temperature (°C) |
| U | Overall heat transfer coefficient (W/°C m2) |
| W | Mechanical work (kW) |
| X | Solution concentration (% wt) |
| Subscripts | |
| AB | Absorber |
| CO | Condenser |
| EV | Evaporator |
| GE | Generator |
| REC | Rectifier |
| 1–15 | Stream lines |
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| Model Element | Code Name | Aspen Plus Block Type |
|---|---|---|
| Generator | GE | FLASH2 |
| Absorber | AB | FLASH2 |
| Condenser | CO | HEATER |
| Evaporator | EV | HEATER |
| Rectifier | REC | FLASH2 |
| Pump | Pump | PUMP |
| First Heat Recovery | INTERCM2 | HEATER |
| Solution heat exchanger | INTERCM1 or SHX | HEATX |
| Expansion Valves | Valve-1, Valve-2 | VALVE |
| Pre-cooler | INTERCM3 | HEATX |
| Heat Exchanger | Energy Balance |
|---|---|
| Generator | |
| Absorber | |
| Condenser | |
| Evaporator | |
| Rectifier | |
| Solution heat exchanger | |
| Pre-cooler |
| Parameter | Darwish et al. [28] | Model Result |
|---|---|---|
| Evaporator heat transfer (kW) | 9.60 | 10.55 |
| Absorber heat transfer (kW) | 21.60 | 21.76 |
| Condenser heat transfer (kW) | 9.70 | 11.07 |
| Generator heat transfer (kW) | 20.80 | 22.12 |
| Condenser temperature (°C) | 40.24 | 45.43 |
| Ammonia mass concentration (strong solution) | 0.389 | 0.435 |
| Ammonia mass concentration (weak solution) | 0.150 | 0.332 |
| COP | 0.450 | 0.473 |
| Material Stream | T (°C) | P (bar) | (kg/s) | NH3 (Mass%) |
|---|---|---|---|---|
| 1 | 18.3 | 17.9 | 0.07 | 43 |
| 2 | 46.6 | 17.9 | 0.07 | 43 |
| 3 | 76.5 | 17.9 | 0.07 | 43 |
| 4 | 56.1 | 17.9 | 0.06 | 33 |
| 5 | 91.4 | 17.9 | 0.02 | 97 |
| 6 | 49.0 | 17.9 | 0.01 | 91 |
| 7 | 49.0 | 17.9 | 0.01 | 100 |
| 8 | 45.4 | 17.9 | 0.01 | 100 |
| 9 | −2.2 | 3.9 | 0.01 | 100 |
| 10a 1 | 6.85 | 3.9 | 0.01 | 100 |
| 10b 1 | −1.8 | 3.9 | 0.01 | 100 |
| 11 | 91.4 | 17.9 | 0.06 | 33 |
| 12 | 25.1 | 17.9 | 0.01 | 100 |
| 13 | 9.2 | 3.9 | 0.01 | 100 |
| 14 | 18.0 | 3.9 | 0.07 | 43 |
| 15 | 32.7 | 3.9 | 0.06 | 33 |
| Material Stream | T (°C) | P (bar) | (kg/s) | NH3 (Mass%) |
|---|---|---|---|---|
| 1 | 18.3 | 17.9 | 0.07 | 43 |
| 2 | 57.3 | 17.9 | 0.06 | 43 |
| 3 | 78.7 | 17.9 | 0.06 | 43 |
| 4 | 63.8 | 17.9 | 0.06 | 33 |
| 5 | 91.3 | 17.9 | 0.02 | 97 |
| 6 | 49.0 | 17.9 | 0.01 | 91 |
| 7 | 49.0 | 17.9 | 0.01 | 100 |
| 8 | 45.4 | 17.9 | 0.01 | 100 |
| 9 | 7.42 | 5.6 | 0.01 | 100 |
| 10b 1 | 9.57 | 5.6 | 0.01 | 100 |
| 11 | 91.3 | 17.9 | 0.05 | 33 |
| 12 | 30.0 | 17.9 | 0.01 | 100 |
| 13 | 43.2 | 5.6 | 0.01 | 100 |
| 14 | 29.6 | 5.6 | 0.06 | 43 |
| 15 | 44.6 | 5.6 | 0.05 | 33 |
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Márquez-Nolasco, A.; Pérez-García, S.L.; García-Cuéllar, A.J. Energy Performance Evaluation of an Ammonia–Water Absorption Chiller for Varying Operating Conditions. Processes 2025, 13, 3790. https://doi.org/10.3390/pr13123790
Márquez-Nolasco A, Pérez-García SL, García-Cuéllar AJ. Energy Performance Evaluation of an Ammonia–Water Absorption Chiller for Varying Operating Conditions. Processes. 2025; 13(12):3790. https://doi.org/10.3390/pr13123790
Chicago/Turabian StyleMárquez-Nolasco, A., Santiago L. Pérez-García, and Alejandro J. García-Cuéllar. 2025. "Energy Performance Evaluation of an Ammonia–Water Absorption Chiller for Varying Operating Conditions" Processes 13, no. 12: 3790. https://doi.org/10.3390/pr13123790
APA StyleMárquez-Nolasco, A., Pérez-García, S. L., & García-Cuéllar, A. J. (2025). Energy Performance Evaluation of an Ammonia–Water Absorption Chiller for Varying Operating Conditions. Processes, 13(12), 3790. https://doi.org/10.3390/pr13123790

