A Model-Driven Approach to Extract Multi-Source Fault Features of a Screw Pump

Screw pumps’ faulty working conditions affect the stability of oil production. At project sites, different sensors are used simultaneously to collect multi-dimensional signals; the data fault labels and location are not clear, and how to comprehensively use multi-source information in effective fault feature extraction has become an urgent issue. Existing diagnostic methods use a single signal or part of a signal and do not fully utilize the acquired signal, which makes it difficult to achieve the required accuracy of diagnostic results. This paper focuses on the model-driven approach to extract multi-source fault features of screw pumps. Firstly, it constructs a fault data model (FDM) by analyzing the fault mechanism of the screw pump. Secondly, it uses the FDM to select an effective data set. Thirdly, it constructs a multi-dimensional fault feature extraction model (MDFEM) to extract featured signal features and data features, for which we also comprehensively used multi-source signals in effective fault feature extraction, while other traditional methods only use one or two signals. Finally, after feature selection, unsupervised fault diagnosis was achieved by using the k-means method. After experimental verification, the method can comprehensively use multi-source information to construct an effective data set and extract multi-dimensional, effective fault features for screw pump fault diagnosis.