Numerical Simulation Study on the Effect of Port Water Injector Position on the Gasoline Direct Injection Engine
Abstract
:1. Introduction
2. Numerical Simulation Model, Verification and Knock Condition
2.1. Numerical Simulation Model
2.2. Initial Parameter and Calculation Conditions
2.3. Verification of the Numerical Simulation Model of GDI Engine
2.4. Determination of the Knock Conditions
2.5. Knock Detection
3. Results and Discussion
3.1. Different Water Injection Cases: The Atomization of Water and Mixture Formation
3.2. Different Water Injection Cases: Combustion Characteristics and Knock Suppression
3.3. Different Water Injection Cases: Intermediate Combustion Products
3.4. Different Water Injection Cases: The Emissions Characteristics
4. Conclusions
- Different vertical distances and injection directions affect the distribution of water in the intake port and in the cylinder. The 90° injection direction is more reasonable than the 60°, because the water in the 90° injection direction case has less impact on the intake port wall. Cases 2 and 4 had ideal injection positions, as these two cases allowed as much water as possible to enter the cylinder for evaporation, which is favorable to knock inhibition.
- The PWI technology allowed for increased air density at the intake port and therefore a lower in-cylinder equivalence ratio compared to the no water cases. In addition, in the six cases, the equivalence ratio under the intake valve was greater than that under the exhaust valve, and the TKE in the center of the cylinder was greater than that around the cylinder wall. The center of the cylinder of case 2 showed the largest TKE due to differences in the flow of the mixture caused by differences in injector installation, which facilitates the propagation of the flame to the cylinder wall and reduces the tendency to knock.
- The difference in water injector position has little effect on the peak in-cylinder temperature and pressure, but affects the combustion rate. Cases 2 and 4 successfully suppressed the knock, so that the pressure oscillations were not significant in both cases. Interestingly, the water injection promoted the generation of OH radicals in the cylinder, so the PWI cases had a shorter combustion delay period compared to the no water cases.
- Strong low temperature reactions tend to cause a knock in the high-temperature reaction stage. When the knock occurs, the local burned gas velocity in the cylinder will exceed 100 m/s. The cycle work of case 2 was the largest. Because the knock was suppressed, the turbulence intensity in the cylinder and the heat transfer loss were low.
- PWI (except for in case 6) can reduce in-cylinder soot emissions and increase NOX emissions. PWI (except for in case 6) also reduced in-cylinder UHC and CO emissions. Case 6 caused combustion deterioration due to too high in-cylinder oil film quality.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Parameter | Numerical Value |
---|---|
Number of cylinders | 1 |
Bore diameter (mm) | 76 |
Stroke (mm) | 82.6 |
Connecting rod length (mm) | 139.3 |
Displacement (L) | 0.375 |
CR | 9.5 |
Parameter | Numerical Value |
---|---|
Rotational speed (rpm) | 2000 |
Ignition time (degCA) | 5.67 |
Start of fuel injection time (degCA) | −280 |
Fuel injection duration (degCA) | 52.0 |
Mass of fuel injection (mg) | 65 |
Intake valves opening/closing timing (degCA) | −409/−128 |
Exhaust valves opening/closing timing (degCA) | 150/395 |
Model | Setting |
---|---|
Turbulence model | k-ε double equation |
Combustion model | SAGE |
Fuel fracture model | KH-RT |
Fuel wall model | Wall film |
Collision model | NTC collision |
Fuel evaporation model | Frossling |
Wall heat transfer model | O’Rourke and Amsden |
NOx model | Extended Zeldovich |
Soot model | Hiroyasu |
Boundary | Temperature (K) |
---|---|
Piston head | 565.9 |
Spark plug | 1100.0 |
Cylinder wall | 500.0 |
Cylinder inside | 565 |
Intake port wall | 350 |
Exhaust port wall | 1064.65 |
Encrypted Location | Encrypted Levels |
---|---|
Cylinder | 2 |
Intake valve angle | 4 |
Exhaust valve angle | 4 |
Source | 4 |
Fuel injector | 4 |
Water injector | 4 |
Parameter | Low-Speed | High-Speed |
---|---|---|
Start of fuel injection time (degCA) | −280 | −330 |
Fuel injection duration (degCA) | 52.02 | 140.13 |
Mass of fuel injection (mg) | 65 | 62 |
Ignition time (degCA) | 5.67 | −2.7 |
Rotational speed (r/min) | 2000 | 5600 |
Parameter | Numerical Value |
---|---|
Number of cylinders | 1 |
Bore diameter (mm) | 75 |
Stroke (mm) | 127.5 |
Connecting rod length (mm) | 245 |
Displacement (L) | 0.563 |
CR | 17 |
Parameter | Numerical Value |
---|---|
CR | 10.3 |
Ignition time (degCA) | −14 |
Rotational speed (r/min) | 2000 |
Parameter | Numerical Value |
---|---|
Water temperature (K) | 298 |
Water injection time (degCA) | −370 |
Water injection pressure (bar) | 5 |
Water injection mass (mg) | 19.53 |
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Zhang, Z.; Dai, X.; Zheng, Z. Numerical Simulation Study on the Effect of Port Water Injector Position on the Gasoline Direct Injection Engine. Processes 2022, 10, 1909. https://doi.org/10.3390/pr10101909
Zhang Z, Dai X, Zheng Z. Numerical Simulation Study on the Effect of Port Water Injector Position on the Gasoline Direct Injection Engine. Processes. 2022; 10(10):1909. https://doi.org/10.3390/pr10101909
Chicago/Turabian StyleZhang, Zhongjie, Xuejiao Dai, and Zhaolei Zheng. 2022. "Numerical Simulation Study on the Effect of Port Water Injector Position on the Gasoline Direct Injection Engine" Processes 10, no. 10: 1909. https://doi.org/10.3390/pr10101909
APA StyleZhang, Z., Dai, X., & Zheng, Z. (2022). Numerical Simulation Study on the Effect of Port Water Injector Position on the Gasoline Direct Injection Engine. Processes, 10(10), 1909. https://doi.org/10.3390/pr10101909