1. Introduction
Due to the rapid changes in customer demand, product life cycles have become shorter. If the research and development (R&D) process takes too long, a product may no longer align with updated customer needs by the time it is launched, resulting in a loss of market competitiveness. Therefore, efficiency and speed are essential in the product development process to seize market opportunities. Companies are increasingly focusing on gathering and analyzing customer information and market data to respond to rapid market changes. This includes tracking the performance of their own products as well as that of competitors, enabling them to make informed decisions and stay competitive. By integrating and analyzing these data, the obtained information can serve as a valuable reference for new product development and design, enabling the R&D team to understand customer expectations and current market trends better. This proactive approach allows companies to develop new products that align with customer needs, rather than reacting only after their existing products are phased out by the market, thereby maintaining their competitive edge. New product development faces two main challenges. The first is the company’s R&D and process technology limitations, which result in prolonged lead times from product development to mass production. The second is the rapidly changing and often ambiguous nature of customer demands, making it difficult to define their expectations clearly. To overcome these challenges and avoid difficulties in product development, many companies have adopted quality function deployment (QFD) as an effective tool to support new product development, leading to significant improvements in the process.
This study proposes a new product development (NPD) model by integrating quality function deployment (QFD), decision-making trial and evaluation laboratory (DEMATEL), analytic network process (ANP), and fuzzy set theory to overcome the limitations of conventional QFD and ANP. For example, QFD does not consider the direction of relationships between customer requirements (CRs) and assumes engineering requirements (ERs) to be independent. The DEMATEL is employed here to examine the influence of CRs on ERs and the interrelationships among CRs and among ERs, with 2-tuple fuzzy linguistic variables applied to address imprecision and ambiguity in human judgment. The results are used to construct a revised house of quality (HOQ) that depicts these interdependencies. Fuzzy set theory is incorporated into ANP, forming the fuzzy analytic network process (FANP), to evaluate the HOQ network. Through expert input and FANP supermatrix calculations, the relative importance of ERs is determined, enabling the most critical ERs to be emphasized in NPD. This integrated approach facilitates collaboration among team members to align design strategies and prioritize requirements effectively during the product development stage.
Touch panels are crucial in integrating advanced electronics across various aspects of daily life, from home appliances and entertainment systems to banking, commercial, and industrial applications. Compared to traditional input methods such as keyboards, mice, or dedicated keypads, touch panels offer a more convenient, flexible, and cost-effective interface, seamlessly combining sophisticated hardware with algorithmic software to enhance user experience and functionality. A touch panel is an intuitive and engaging technology, making it accessible even to untrained users. These advantages enable designers and system integration engineers to continuously expand product features, functions, and applications, further enhancing the demand and added value of electronic technology in the global market. Thus, the proposed model is implemented in the case study of touch panel development.
The study is structured as follows. A review of relevant methodologies and recent literature is presented in
Section 2. The proposed model is presented in
Section 3. A case study is performed to demonstrate the adoption of the model in
Section 4. Conclusions based on the study’s findings are given in
Section 5.
3. Proposed Model
The new product development model integrates DEMATEL, QFD, ANP, and fuzzy set theory. A flowchart of the model with three phases, DEMATEL, QFD, and ANP, is shown in
Figure 2. Phase 1, DEMATEL, is to determine if there are significant interrelationships among the factors, i.e., the inner dependence among the CRs, the inner dependence among the ERs, and the influences of the CRs on the ERs. Phase 2, QFD, is to construct the HOQ. Phase 3, ANP, is to determine the relative importance of ERs. The steps are as follows.
In this phase, a 2-tuple fuzzy DEMATEL is applied to identify significant interrelationships among factors, including the inner dependence among the CRs, the inner dependence among the ERs, and the influences of the CRs on the ERs. Three network relationship maps can be constructed as a result.
The sales team first identifies and compiles a list of customer requirement factor candidates relevant to the product. Then, customers evaluate these factors based on their importance, allowing the team to filter out and select the most critical customer requirement (CR) factors for further analysis. The design team identifies key engineering requirement (ER) factors for developing the product. Methods, such as interviews, questionnaires, and the Delphi method, can be used to collect the information and select the CRs and ERs.
A 2-tuple fuzzy linguistic variable questionnaire is designed based on the network to understand if there is inner dependence among the CRs, inner dependence among the ERs, and the influences of the CRs on the ERs. The linguistic variable scales can be found in
Figure 3 and
Table 1. The questionnaires are based on feedback from the experts in the design team.
The inner dependence among the CRs, the inner dependence among the ERs, and the influences of the CRs on the ERs are determined by the 2-tuple fuzzy DEMATEL. Use the inner dependence among the CRs as an example; the steps of the 2-tuple fuzzy DEMATEL are as follows:
- Step 3.1.
Obtain the linguistic matrix for CRs from each expert. Based on the feedback of the questionnaires, the linguistic variables, VI, I, F, U, and VU, are used to form a matrix for each expert. With the number of CRs being n, an n × n matrix is formed, and each cell represents the direct influence of CRi on CRj.
- Step 3.2.
Calculate the aggregated initial direct relation matrix for CRs. The interrelationship of each pair of CRs evaluated by the experts is aggregated using the 2-tuple fuzzy arithmetic mean approach, and an n × n matrix S is obtained, where represents the direct influence of CRi to CRj. The diagonal elements of in the matrix are set to .
- Step 3.3.
Calculate the normalized direct relation matrix. By multiplying
to the initial direct relation matrix, the normalized direct relation matrix
is obtained:
where
- Step 3.4.
Calculate the total relation matrix. The total relation matrix
is:
where I is the identity matrix.
- Step 3.5.
Find the interrelationship among the CRs. Set a threshold value and obtain the network relationship map [
17,
20,
35]. To illustrate the structural relationships among the criteria while maintaining the overall complexity of the system at a manageable level and avoiding the risks of misidentifying or oversimplifying influential criteria, it is essential to introduce a threshold value, denoted as
to filter out negligible influence values from the total relation matrix
T. A CR whose influence on another CR exceeds this threshold is deemed to have an influence on that CR in the network relationship map. Specifically, only those relationships in which the influence value exceeds the threshold are considered significant. To determine whether the CRs are interrelated, the threshold is first established by calculating the average of all values in the matrix, after which the experts may, at their discretion, set the threshold equal to, higher than, or lower than this average. Consequently, a network relationship map is constructed to represent the significant influences among the CRs visually. Another way to determine the interrelationship among the CRs can be performed using the Delphi method or the fuzzy Delphi method. The results of the total relation matrix
T and the individual questionnaire are given to the experts for confirmation and changes of opinions, and several rounds may be necessary to obtain a consensus among the experts.
After determining the inner dependence among the CRs, the inner dependence among the ERs, and the influences of the CRs on the ERs, a complete network can be constructed.
In this phase, a revised house of quality (HOQ) is constructed to include the inner dependence among the CRs, the inner dependence among the ERs, and the influences of the CRs on the ERs. Compared to the conventional HOQ, a triangle is added on the left-hand side of the HOQ to reflect the inner dependence among the CRs. In addition, while the conventional HOQ only considers if there is a relationship between two ERs, the direction of the influence is determined in this revised HOQ between every two CRs and every two ERs.
The design team identifies key ER factors and, using the CRs gathered in Step 1, constructs the HOQ. This framework helps determine the relationship between CRs and ERs, forming a relationship matrix within the HOQ. An example of the HOQ is depicted in
Figure 4. The inner dependence among the CRs is shown in the left-hand triangle, the inner dependence among the ERs is shown in the roof (top triangle), and the influences of the CRs on the ERs are shown in the rectangle on the right-hand side.
In this phase, the HOQ is used to construct a network, and the FANP is applied to calculate the relative importance of ERs.
The information in the HOQ is used to construct a network, as shown in
Figure 5. The inner dependence among the CRs, as shown in the left-hand triangle in
Figure 4, can be represented as a matrix
, in
Figure 5. The inner dependence among the ERs, as shown in the roof in
Figure 4, can be represented as a matrix
, in
Figure 5. The influences of the CRs on the ERs, as shown in the rectangle on the right-hand side in
Figure 4, can be represented as a matrix
, in
Figure 5.
The questionnaire is designed based on the relationships in the network. While Saaty’s nine-point scale [
24] is for discrete values, the experts’ judgments usually involve vagueness or imprecision. Thus, FANP is often applied by using linguistic terms for pairwise comparisons. There are different ways of defining linguistic variables and using fuzzy numbers in past works [
9,
17,
35]. The linguistic variables for the importance weights are shown in
Table 2 [
35]. Customers assess the relative importance of the CRs, and the results are used to calculate
. Other aspects in the network are assessed by experts from the design and development team, whose responsibilities include product development, design development, process improvement, etc. The results are used to calculate
,
and
.
After performing fuzzy linguistic variable operations,
represents the influence of factor
i to factor
j in questionnaire
k, and the results of
k questionnaires are integrated into a fuzzy pairwise comparison value
.
where
.
After obtaining values such as
, a pairwise comparison matrix is constructed. By applying the center of gravity (COG) method for defuzzification, a crisp value
can be derived.
where
.
Based on the pairwise comparison values, the pairwise comparison matrix
is formed.
A priority vector is calculated for each pairwise comparison matrix by the following equation [
24,
25]:
where
is the pairwise comparison matrix,
w is the eigenvector, and
is the largest eigenvalue of
.
The pairwise comparison matrices must be validated to ensure consistency. This involves calculating the consistency index (
C.I.) and the consistency ratio (
C.R.). If
C.R. is below 0.1, the matrix is considered consistent. However, if it exceeds 0.1, the questionnaire must be re-evaluated by the experts to enhance consistency. The process may need several rounds until consistency is met.
where
n represents the number of factors in the matrix,
is the maximum eigenvalue of the matrix, and R.I. is the random index of the matrix. The values of R.I. vary depending on
n, as shown in
Table 3 [
24].
After completing the consistency evaluation, the priority vectors are used to develop an unweighted supermatrix. The importance of the CRs, the interrelationships among the CRs, the impacts of the CRs on the ERs, and the interrelationships among the ERs are used to establish the unweighted supermatrix, as shown below:
where
is a vector that represents the importance of CRs with respect to the goal,
is a matrix that indicates the impact of CRs on ERs,
shows the interrelationship of the CRs, and
is the identity matrix.
Convert the unweighted supermatrix into a weighted supermatrix. Raise the weighted supermatrix to obtain a limit supermatrix. The priority weights of the ERs can be found in the limit supermatrix. The higher the weight, the greater the priority for adoption. This method can select the optimal ERs based on their ranking.
4. Case Study
In the proposed model, the 2-tuple fuzzy DEMATEL first employs 2-tuple fuzzy linguistic variables to understand if there are interrelationships among CRs and among ERs, and if there are influences of CRs on ERs. The HOQ is constructed next based on the results, and the FANP then calculates the importance weights of the ERs. This approach provides concrete decision-making support for the R&D team during the new product development process. The empirical results of a case study in a touch panel manufacturer are presented here.
For the touch panel product problem to be studied, the sales team, based on current industry trends and customer interactions, compiles a list of candidate CR factors. Current customers and potential customers are invited to evaluate the importance of the factors. The most important CRs are selected, and they are transmittance (C1), linearity (C2), reliability (C3), surface hardness (C4), glass strength (C5), reasonable price (C6), touch sensitivity (C7), and low power consumption (C8). The ER factors are identified by the design team experts, who are responsible for analyzing and improving aspects such as materials, specifications, process parameters, and reliability issues. The most important ERs are substrate utilization (E1), indium tin oxide (ITO) impedance (E2), silver electrode impedance (E3), insulation layer impedance (E4), electrode impedance (E5), product yield rate (E6), product dimensions (E7), substrate properties (E8), shipment quality (E9), touch sensing technology (E10), and power control technology (E11).
To assess the interrelationships among CRs, the influence of CRs on ERs, and the interrelationships among ERs, this study employs a questionnaire-based approach incorporating the 2-tuple fuzzy DEMATEL method. Experts, as listed in
Table 4, are invited to complete the questionnaire, using a five-point linguistic scale to rate the level of influence, as listed in
Table 1.
After the questionnaires are collected, the 2-tuple fuzzy DEMATEL is used to determine the interrelationships. The calculations of the interrelationships among CRs are performed here as an example. For instance, expert 1 assesses that the influence of linearity (C2) on transmittance (C1) is very important (VI), represented as
, and the triangular fuzzy number is (0.75, 1, 1). The linguistic matrix for CRs from expert 1 is shown in
Table 5. With five experts, an aggregated initial direct relation matrix
S can be calculated as in
Table 6. For example, the influences of linearity (C2) on transmittance (C1) assessed by the experts are VI, I, I, VI, and VI. Thus, they are represented by
,
,
,
and
. The arithmetic mean using Equation (6) is calculated as follows:
The normalized direct relation fuzzy matrix
is calculated using Equation (8), and the result is shown in
Table 7. For example,
is calculated as follows:
The total relation matrix
is calculated using Equation (10), and the result is shown in
Table 8. To evaluate the interrelationships among CRs, a threshold value must first be established. This is determined based on the total-relation matrix. The average of all values within the matrix is calculated, yielding a mean value of 0.51. The threshold can be set at, above, or below this average, depending on the discretion of the expert committee. For instance, if the committee considers that even a moderate relationship between two factors warrants inclusion, a threshold lower than 0.51 may be adopted; conversely, a higher threshold can be set to emphasize only strong relationships. In this study, the committee sets 0.5 as the threshold. Accordingly, any value, in bold, in
Table 8 that is equal to or greater than 0.5 indicates a significant relationship between the two CRs. The finalized interrelationships among the CRs are illustrated in
Figure 6. For example, C2 (row) to C1 (column), C5 to C1, and C8 to C1 are bolded. These indicate that C2, C5, and C8 influence C1. These are shown in the arrows from C2, C5, and C8 to C1. The same procedures in Steps 2 and 3 are applied to assess the influence of CRs on ERs and the interrelationships among ERs. These results are depicted in
Figure 7 and
Figure 8, respectively. Note that another approach to determining the interrelationships among CRs is to use the Delphi method or the fuzzy Delphi method, in which the total relation matrix
T and individual questionnaire results are provided to experts for review, allowing them to confirm or revise their opinions over multiple rounds until a consensus is reached.
Based on the interrelationships determined by the 2-tuple fuzzy DEMATEL, as shown in
Figure 6,
Figure 7 and
Figure 8, the HOQ is constructed, as illustrated in
Figure 9. Within this HOQ, the interrelationships among CRs and among ERs are evaluated, as are the influences of CRs on ERs. If no relationship exists between a pair of factors, the corresponding cell is left blank. The relationships among CRs in
Figure 6 are shown in the left-hand triangle in the house of quality in
Figure 9. For example, since C2, C5, and C8 influence C1, as shown in
Table 8 and
Figure 6 and described before, there are three checks from C2, C5, and C8, respectively, to C1 in the left-hand triangle in
Figure 9. The influences of the CRs on the ERs in
Figure 7 are shown in the rectangle on the right-hand side in
Figure 9. The relationships among ERs in
Figure 8 are shown in the roof (top triangle) in
Figure 9.
Based on the relationships in the HOQ in
Figure 9, the ANP network can be developed, as illustrated in
Figure 10.
After establishing the network in
Figure 10, a questionnaire is developed. The target respondents are professionals from a panel manufacturing plant located in central Taiwan. The five experts include two product developers, one design engineer, and two researchers, each with over seven years of experience in their respective fields. An example of a question in the questionnaire is “What is the relative importance of transmittance (C1) compared to linearity (C2) in a touch panel product,” and the linguistic variables are shown in
Table 2.
The questionnaire results from the experts are integrated into matrices. For example, the responses of the five experts regarding the relative importance of C1 compared to C2 are as follows: moderately important (MI), moderately important (MI), weakly important (WI), weakly important (WI), moderately important (MI). A fuzzy pairwise comparison value C1 to C2 is:
The center of gravity (COG) method is applied to defuzzify
, and
is:
Based on the defuzzified pairwise comparison values, pairwise comparison matrices can be developed. For example, the pairwise comparison matrix for CRs,
, is:
The priority vector of the pairwise comparison matrix
is calculated using Equation (14), and it is:
This indicates that C1 has a priority weight of 0.169, C2 has a priority weight of 0.078, etc. The most important customer requirement is touch sensitivity (C7), followed by transmittance (C1), reliability (C3), surface hardness (C4), and glass strength (C5). Touch sensitivity (C7) is important to customers because they expect a touch panel to respond quickly and accurately to their finger or stylus input, and high touch sensitivity ensures smooth and intuitive interactions. Transmittance (C1) ensures the screen remains bright and clear, and the readability and image quality of the panels can be improved with less power consumption. Reliability (C3) ensures consistent performance over a long period of time, even under frequent use or exposure to dust, moisture, or temperature changes. Lower risk of malfunction or downtime can lead to less maintenance and replacement costs. Surface hardness (C4) protects the touch panel from scratches, abrasions, and other physical damage during use, and it preserves touch accuracy and visual clarity. Glass strength (C5) ensures that the screen can withstand potential mechanical stress such as drops, impacts, bending, or pressure without cracking or breaking, and as a result, internal components can be protected and the overall service life of the device can be extended.
The consistency of the pairwise comparison matrices is verified using the consistency index (
C.I.) and the consistency ratio (
C.R.). All calculated
C.R. values need to fall within the acceptable threshold of 0.1 or less, indicating that the matrices are consistent and do not require revision or reevaluation. The consistency test of the pairwise comparison matrix using Equations (15) and (16) for CRs,
, is:
Since C.R. is less than 0.1, the experts’ judgment is consistent. If the consistency test fails, the experts are required to fill out the specific part of the questionnaire again until a consensus is met.
Based on the priority vectors of matrices, the importance of CRs (
), the interrelationships among the CRs (
), the impacts of CRs on ERs (
), and the interrelationships among the ERs (
) are developed. These vectors and matrices are then used to construct the unweighted supermatrix using Equation (18), as shown in
Table A1 in the
Appendix A. For instance,
, calculated in Step 8, is entered in the (2, 1) block of the unweighted supermatrix.
The unweighted supermatrix is first transformed into a weighted supermatrix. By raising the weighted supermatrix to powers, a convergence can be met, and the result is a limit supermatrix (as shown in
Table A2). From this final matrix, the priority weights of ERs can be determined, which are shown in the (3, 1) block of the limit supermatrix:
According to the results, the ERs are ranked in descending order of importance as follows: E10, E3, E6, E2, E9, E11, E4, E1, E5, E7, and E8. Touch sensing technology (E10) is a core functional technology that determines touch accuracy, delay, and sensitivity, and it affects the final user experience. Silver electrode impedance (E3) is the electrode layer bonded to ITO, and it determines the impedance stability of ITO and affects the accuracy of the sensing signal. Product yield rate (E6) is a key quality indicator representing overall yield and manufacturing stability, and it directly affects costs and shipments. ITO impedance (E2) is also important since ITO is a key layer of sensing conductor, and its impedance affects signal conduction and sensitivity.
5. Conclusions
Product innovation is a vital tool for the survival and competitiveness of companies. Companies that fail to design products aligned with customer needs and market demands often face the fate of being phased out or acquired. Understanding how to design products that truly meet customer needs before entering the new product development phase is one of the most crucial insights a company should possess. This study develops an integrated new product development model that applies quality function deployment (QFD), decision-making trial and evaluation laboratory (DEMATEL), analytic network process (ANP), and fuzzy set theory. The 2-tuple fuzzy linguistic variables are applied to convert vague opinions of the experts, and the DEMATEL is used to determine the interrelationships among the customer requirements (CRs), engineering requirements (ERs), and the influences of CRs on ERs. A revised house of quality (HOQ) is then developed, and the fuzzy analytic network process (FANP) is adopted to calculate the relative priorities of the ERs. This approach can assist the R&D team in obtaining solid decision-making support throughout the new product development process. A case study is carried out in a touch panel manufacturer. Based on the analytical results, touch sensing technology emerges as the most critical factor, followed by silver electrode impedance (E3) and product yield rate (E6), ITO impedance (E2), and touch sensing technology (E10). These key factors should be prioritized and incorporated into the design team’s evaluation framework for new product development, as they have the greatest influence on product performance and customer satisfaction. The research results are presented to the design team of the manufacturer, and the recommendations are well-received and are taken into consideration in their future design of touch panels. A future study can be carried out to examine the implementation of the integrated model in the R&D process, and to validate and verify the outcomes by both the customers and engineers.
The evaluation model proposed in this study can effectively validate the engineering requirements for new product development. It offers a practical decision-making reference for industry professionals, particularly when assessing improvements to manufacturing processes or evaluating the feasibility of new engineering design developments. The proposed model can be tailored and applied to the new product development in manufacturers in related sectors. A design team and personnel, by following the three phases and eleven steps in the proposed model and the detailed descriptions in the case study, should be able to proceed with the process and develop a suitable NPD model for a specific product.
In this study, questionnaires are applied to collect information from the experts individually, and methods such as the arithmetic mean and the geometric mean are used in different stages to simplify the process. Different weights for different experts may be applied, such as different weights for design vs. R&D experts, or different weights for different expertise. In addition, for reaching consensus among participating experts, the Delphi method or the fuzzy Delphi method may be adopted.
Additional experiments may be implemented to verify the superiority of the proposed model by comparing it with existing approaches, such as the traditional QFD, AHP, ANP, or other hybrid methods. In this research, the first phase, i.e., product planning, in the QFD is studied. The coordination of the transition of decisions across all four product development phases, that is, from product planning, part deployment, process planning, to production planning, can be our future research direction.