Educational reform in higher engineering education generally encompasses three interconnected dimensions: updating curriculum content, shifting educational paradigms, and transforming instructional methodologies. Historically, attempts to bring innovation to theoretical mechanics teaching can be traced back to the 1990s, when educators began incorporating computer-assisted instructional tools (
E. Wang, 1993;
Q. Wang et al., 1993). More recently, technological advancements such as massive open online courses (MOOCs) and virtual classroom environments have significantly enriched instructional practices (
Zhang et al., 2019). However, despite these technological advances, course content and underlying educational objectives have not always evolved concurrently. This misalignment between pedagogical content and technological tools occasionally diverts students’ attention away from the substantive concepts of mechanics, thus impairing learning outcomes.
Engineering education aims to equip students not merely with exam-oriented problem-solving skills but also with the capacity to apply comprehensive theoretical knowledge to real engineering scenarios. This goal underscores the critical importance of cultivating engineering thinking within the theoretical mechanics curriculum.
5.1. Definition and Importance of Engineering Thinking
Engineering thinking can be defined as an integrative cognitive approach to solving complex problems, which involves systematically synthesizing interdisciplinary knowledge, performing analytical reasoning, designing and optimizing solutions, and ultimately implementing these solutions effectively. The notion of engineering thinking is closely intertwined with concepts such as systems thinking, design thinking, innovative reasoning, and practical problem-solving (
Crawley et al., 2014). As such, cultivating engineering thinking requires students to utilize scientific and engineering principles creatively when confronted with multifaceted problems.
Within theoretical mechanics education, fostering engineering thinking implies moving beyond the mere transmission of mechanical principles. Instead, it involves actively guiding students to apply theoretical knowledge in solving practical engineering challenges. This educational strategy significantly strengthens students’ innovative capabilities, critical thinking, and practical problem-solving skills (
McKenna, 2010).
Specifically, engineering thinking enables students to identify and simplify real-world engineering issues, translate these into mechanical models, and then apply theoretical principles systematically to analyze and address these issues. Traditional instruction often presents students with highly abstracted and simplified problems, which are beneficial for foundational learning; however, they are insufficient for developing the competencies required to tackle authentic engineering problems encountered in professional practices (
Prince et al., 2020). This limitation becomes apparent when students struggle to transition from observing practical problems to developing appropriate mechanical models, a critical skill frequently overlooked in conventional mechanics courses.
For example, the quick return mechanism commonly employed in mechanical shapers (
Figure 1) illustrates the necessity of connecting theoretical mechanics education directly with engineering practices. The mechanism is specifically designed to allow for slower motion during the cutting stroke and faster motion during the return stroke, thus enhancing operational efficiency. Designing such a system requires students to abstract complex mechanical functions from practical needs and translate these into analyzable mechanical structures, and this is a quintessential exercise in engineering thinking.
However, typical theoretical mechanics courses often initiate instruction at the stage of kinematic analysis—step four in
Figure 1—bypassing critical stages of problem identification, simplification, and initial model design. Such omissions raise fundamental pedagogical questions: Why can a complex mechanical system like a shaper’s quick return mechanism be simplified into a crank–slider model? Why are certain parts, such as cranks and connecting rods, abstracted into simplified rigid bodies despite their actual geometric complexities? By prompting students to explore these fundamental questions, educators encourage active, peer-driven inquiry, significantly enhancing students’ practical engineering reasoning.
Empirical research supports the assertion that involving students early in realistic engineering contexts and prompting model simplification and abstraction significantly improves their ability to handle complex problems encountered in actual engineering practices (
Guerra & Rodriguez-Mesa, 2021). In contrast, neglecting these initial design-oriented steps can result in students mastering abstract theory yet failing to apply it effectively in practical contexts, thereby diminishing the overall effectiveness of engineering education.
Hence, effective university-level instruction in theoretical mechanics must prioritize not merely problem-solving skills but also the comprehensive cultivation of abilities of students in problem identification, analytical modeling, and practical application. This integrated pedagogical approach lays a critical foundation for developing systematic reasoning, interdisciplinary integration, and logical analysis skills that are essential for future professional success in engineering practice (
Lucas & Hanson, 2016).
5.2. Problem-Based Instruction in the Teaching of Theoretical Mechanics
Problem-based instruction (PBI) has been widely acknowledged as a highly effective educational approach within engineering education. Central to this method is the active engagement of students in authentic and complex problems derived from real-world scenarios. In theoretical mechanics, the adoption of PBI not only deepens students’ conceptual understanding but also significantly enhances their capability for applying theoretical principles practically, thereby fostering advanced research competencies and refined engineering intuition.
This section outlines a structured implementation of PBI specifically within a theoretical mechanics course, focusing on the topic of collision dynamics. The instructional design leverages a genuine engineering incident, illustrating how realistic problem scenarios can act as powerful catalysts for knowledge acquisition, theoretical modeling, and engineering applications.
5.2.1. Real-World Incidents as Instructional Catalysts
The instructional sequence commences by examining the real-world accident involving Jeju Air Flight 2216 in 2024, which suffered a suspected bird strike, causing landing gear malfunction and culminating in a catastrophic belly landing with significant casualties. Rather than presenting this incident merely as a case study narrative, it is strategically used to provoke scientific inquiry, prompting students to abstract pertinent mechanical questions: How can bird strikes critically damage aircraft structures? What are the magnitudes of forces experienced during emergency landings? Utilizing this inquiry-driven approach shifts the instructional focus from passive narrative toward active, analytical reasoning deeply rooted in the fundamentals of collision mechanics.
This concrete context effectively introduces collisions as dynamic processes characterized by rapid momentum transfer and high transient forces, thereby anchoring theoretical content within relatable and meaningful engineering challenges.
5.2.2. Theoretical Grounding and Conceptual Clarification
Following the initial scenario presentation, the lesson advances into the systematic construction of theoretical frameworks. Students collaboratively explore fundamental collision characteristics, including brief interaction duration, significant impulsive forces, energy dissipation, and localized structural deformation, by examining relatable everyday experiences and practical engineering examples.
To facilitate analytical clarity, standard simplifying assumptions commonly utilized in collision mechanics are critically introduced and justified: (1) external ordinary forces are neglected during the extremely brief collision duration; (2) the displacement during collision is considered negligible; and (3) colliding bodies are idealized as quasi-rigid, allowing minimal local deformation only at interfaces. These assumptions are explicitly discussed as deliberate modeling choices with clearly defined analytical implications, thus training students in making reasoned approximations that are essential to practical engineering problem-solving.
5.2.3. Analytical Application of Collision Models
With a robust theoretical foundation established, students apply collision principles analytically to quantify forces within representative scenarios derived from the initial aviation incident.
Firstly, the bird strike scenario is quantitatively explored: students calculate the impact force exerted by a 2 kg bird striking an aircraft at approximately 235 m/s over a contact duration of 5 milliseconds, resulting in a calculated impulsive force of around 94,000 N. Secondly, the scenario of a hard landing is analyzed, where an aircraft weighing approximately 70,000 kg descending at 10 m/s and experiencing ground contact for 0.5 s generates an impact force approaching 1.4 MN. These analytical exercises reinforce students’ theoretical understanding while vividly illustrating the real-world magnitude and practical relevance of collision forces within engineering contexts.
5.2.4. Reflection and Extension: Toward Open-Ended Inquiry
In the concluding stage of instruction, the pedagogical approach transitions from structured analytical problem-solving toward exploratory, inductive reasoning, prompting students to engage deeply with open-ended engineering questions. Students are encouraged to consider questions such as the following: How can future aircraft structures be optimized to minimize damage from bird strikes? What innovative modifications to landing gear systems might significantly improve shock absorption capabilities? How should future supersonic aircraft designs address even greater collision risks?
These reflective, inquiry-driven prompts are purposefully designed not merely to elicit immediate technical solutions but to cultivate a sustained intellectual curiosity, active research orientation, and continuous engagement with unresolved engineering challenges. Such pedagogical strategies resonate closely with recent findings by
Etemi et al. (
2024), who noted that innovative, student-driven instructional methods significantly enhance engineering students’ engagement and their readiness for independent learning. Similarly, the structured, scenario-based approach adopted here aligns with the documented effectiveness of project-based learning (PBL) methodologies highlighted by
Lavado-Anguera et al. (
2024), underscoring the value of experiential, real-world problem contexts for developing higher-order engineering thinking skills.
Thus, this comprehensive PBI instructional sequence—from contextual scenario introduction to conceptual framework clarification through detailed analytical applications, thus culminating in exploratory open-ended inquiry—collectively aligns with and advances the overarching objectives of contemporary engineering education.
5.3. From Theory to Practice: Transforming Collision Experiments in Engineering Education
Building upon the previous discussion of problem-based instruction (PBI) in collision mechanics, this section addresses the broader educational transformations necessary for bridging theoretical knowledge with practical engineering skills. Specifically, it reconsiders the role and design of collision laboratory experiments, emphasizing the importance of model simplification and interdisciplinary integration within contemporary engineering curricula.
5.3.1. Limitations of Traditional Collision Experiments
Conventional collision experiments conducted in undergraduate laboratories often exhibit a significant disconnect from authentic engineering scenarios. Although such experiments generally produce controlled and reproducible outcomes, they typically lack complexity and uncertainty—essential features of realistic engineering environments. Consequently, students are rarely challenged to abstract complex, real-world situations into analyzable models—a crucial skill that is necessary for engineering practice (
Dym et al., 2005). Without these meaningful connections, student motivation and deep conceptual engagement may remain limited, undermining the overarching educational objectives of laboratory instruction.
5.3.2. Bridging the Gap Through Model Simplification
Real engineering problems are inherently multifaceted, characterized by multiple interacting variables and complex boundary conditions. Educators must explicitly introduce students to the rationale and methodology behind simplification processes, clarifying that such simplifications are deliberate decisions made to facilitate analytical or numerical tractability. Simplified models fulfill several crucial purposes: (1) they reduce computational complexity, thereby rendering problems manageable; (2) they highlight dominant physical mechanisms, enhancing conceptual understanding; (3) they enable validation through controlled laboratory experiments.
For instance, instructors can encourage comparative classroom analysis, asking students to juxtapose laboratory-based experiments, such as collisions between standardized metal spheres, with more sophisticated real-world simulations of automotive crashes. Such comparisons help students critically evaluate the assumptions enabling theoretical results generalization to practical engineering applications, thereby deepening their understanding of modeling practices.
5.3.3. Enhancing Student Engagement Through Finite Element Analysis
Incorporating Finite Element Analysis (FEA) into undergraduate instruction can effectively bridge the gap between theoretical mechanics and practical engineering complexity. Though software tools like ANSYS (academic free version) and ABAQUS (student version) may initially appear advanced to sophomore students, structured introductory tasks can significantly enrich their understanding of mechanical phenomena by providing realistic simulations. Students engaging in simplified crash simulations or impact tests gain firsthand experience in manipulating parameters such as boundary conditions, material properties, and geometric configurations. This experiential learning enhances their appreciation for the practical significance and applicability of theoretical mechanics, aligning closely with contemporary engineering workflows and practices.
A representative instructional activity might involve students simulating the impact of a hammer strike on a metallic plate using the FEA software, such as ANSYS (academic free version) and ABAQUS (student version), thus allowing the visualization and analysis of stress distribution, deformation patterns, and energy dissipation characteristics.
5.3.4. Promoting Inquiry-Based, Interdisciplinary Learning
Effective education in collision mechanics demands an interdisciplinary perspective that integrates knowledge from mechanics, material science, structural engineering, and data analysis. Adopting an inquiry-based learning (IBL) approach encourages students to collaboratively investigate and interpret complex phenomena, such as analyzing actual crash test footage, interpreting experimental sensor data, or critically reviewing contemporary research articles. While the complexity of the academic literature might initially present challenges for undergraduates (
Katharine et al., 2022), structured reading assignments complemented by facilitated classroom discussions and reflective writing exercises can progressively build students’ scholarly literacy and analytical abilities (
Chen et al., 2021).
For example, assigning students a concise research article on crashworthiness in aerospace structures, followed by guided class discussions, can foster critical reflection on how material properties and structural configurations influence impact performance; thus, such an approach can reinforce interdisciplinary comprehension and practical engineering thinking.
In summary, the transformation of collision experiments from static demonstrations toward dynamic, integrative exploration represents a necessary evolution in engineering education. By systematically incorporating FEA, explicitly addressing model simplification rationales, and promoting inquiry-based, interdisciplinary learning practices, educators can significantly enhance the authenticity, depth, and relevance of theoretical mechanics instruction. This shift will more effectively prepare students to confront complex, real-world engineering challenges, fostering both the practical competence and the innovative problem-solving capabilities that are essential for future engineering professionals.
5.4. Instructional Design Using the BOPPPS Model for Engineering Thinking Cultivation
BOPPPS (bridge-in, objective, pre-assessment, participatory learning, post-assessment, and summary) is a student-centered instructional model developed in the late 1970s at the University of British Columbia as part of the Instructional Skills Workshop program (
J. Liu et al., 2025). Grounded in constructivist learning theory and communication principles, the BOPPPS framework establishes a complete, closed-loop teaching process focused on clear learning objectives and diversified methods of instruction. It breaks a lesson into six sequential stages: they start with an engaging “bridge-in” introduction to spark interest; then, setting explicit objectives are set; prior knowledge is probed via a pre-assessment; interactive participatory learning activities are delivered; outcomes are evaluated through a post-assessment; finally, students summarize to consolidate their knowledge. This structured cycle ensures that teaching is organized around desired learning outcomes and continuous feedback, thereby promoting active learner involvement and effective achievement of the teaching goals (
Li et al., 2024).
Over the past decade, the BOPPPS model has gained broad recognition in higher education and has been adopted across disciplines—including engineering—as a proven approach for enhancing student engagement and performance. It meets modern engineering education standards and has been introduced in hundreds of universities worldwide as a means to implement outcome-based, student-centered learning (
Li et al., 2024). Empirical evidence from recent studies consistently shows that BOPPPS-based instruction can significantly improve learning outcomes. For instance, a 2024 systematic review of 19 studies concluded that the majority reported positive effects of BOPPPS on students’ academic performance, skills development, class participation, and other learning measures (
J. Liu et al., 2025). Likewise, comparative experiments have observed notably higher student engagement, deeper understanding (e.g., better mastery of knowledge and problem-solving skills), and improved exam results under BOPPPS-designed teaching as opposed to traditional lecture methods (
Z. Xu et al., 2024). These advantages make BOPPPS highly suitable for engineering education reform efforts. In particular, applying BOPPPS in a theory-heavy course like theoretical mechanics can transform passive rote learning into an active learning experience, heightening student involvement and reinforcing the integration of theory with practice. Thus, in the present work, the BOPPPS model is employed as the guiding framework for cultivating engineering thinking, as detailed in the following subsections.
The effective cultivation of engineering thinking requires careful instructional planning and the strategic application of proven teaching methodologies. Among various instructional models, the BOPPPS model is widely recognized for its clarity and structured approach, making it particularly effective for engineering education contexts. The BOPPPS framework is structured around six sequential stages, each represented by a letter: bridge-in, objective, pre-assessment, participatory learning, post-assessment, and summary (
Johnson, 2006).
Table 2 details the instructional goals and key aspects associated with each stage of the BOPPPS model.
In practice, implementing the BOPPPS model involves aligning prepared content systematically to the defined stages. For example, the bridge-in stage serves to establish relevance and arouse student curiosity, making them appreciate the practical significance of the lesson content. Similarly, clear and achievable objectives set in the objective stage guide both teaching and learning activities toward measurable outcomes, ensuring instructional coherence.
While some educators may initially perceive BOPPPS as overly structured or conventional, evidence from engineering classrooms consistently demonstrates its effectiveness, particularly in facilitating active student participation and enhancing engagement with complex theoretical materials (
J. Liu et al., 2025). Nonetheless, our practical experience highlights the importance of brevity and clarity in each stage, as extended durations or excessive details can diminish the overall instructional efficacy. Empirical studies have demonstrated that the optimal application of BOPPPS typically occurs when teaching discrete knowledge points, ideally within intervals of approximately 15 min. Extended duration in initial phases, such as overly detailed introductions or exhaustive preliminary explanations, tends to weaken the effectiveness of subsequent assessment stages, negatively impacting student recall and learning retention (
Etemi et al., 2024).
The concise and targeted design of “each” BOPPPS stage is therefore essential. To clearly illustrate this instructional approach, the subsequent section applies the BOPPPS framework explicitly to the teaching of planar rigid body motion, highlighting precise steps and practical implementation details.
5.4.1. Bridge-In
Although the landing gear represents only a small fraction of an aircraft’s overall structure, its function is fundamental to flight safety, facilitating both takeoff and landing. To engage students at the outset of instruction, instructors may guide them to observe and compare landing gear configurations across different aircraft shown in media or real-world footage. This seemingly simple observation often reveals notable variations in structural design, even if students are initially unable to describe or classify them with precision. Such inquiry serves as an effective entry point for discussion, shifting students’ attention from passive observation to active mechanical reasoning. At this stage, the instructor plays a guiding role, using the observed diversity in landing gear to lead students toward recognizing how structural design correlates with specific functional requirements in aircraft engineering.
Landing gear types differ primarily based on aircraft size, weight distribution, and operational conditions. For instance, the conventional landing gear, which is typically found in small aircraft, features two main wheels at the front and a single tail wheel; however, its limited ground maneuverability and nose-up position can hinder visibility during taxiing. In contrast, the tandem landing gear, used in gliders and some military aircraft, aligns a central gear linearly beneath the fuselage, with smaller supporting wheels at the wings for balance. Floater landing gear represents an adaptive design tailored for operations on water or snow, while the tricycle configuration, which is the most common in commercial aviation, combines a nose wheel with two main gear assemblies beneath the fuselage, enhancing both stability and control. Introducing these distinct configurations provides not only a concrete context for mechanical modeling but also a natural segue into the study of planar rigid body motion, as each design can be abstracted into simplified kinematic structures for analysis.
5.4.2. Objective
Clearly defined and targeted learning objectives are essential for effective teaching, as they help align instructional strategies with desired learning outcomes. In the context of this lesson, which centers on planar rigid body motion and the four-bar linkage mechanism, the objectives are designed to foster both conceptual understanding and practical modeling skills. Rather than approaching the topic as an abstract kinematic exercise, the lesson is structured to guide students in recognizing how everyday mechanical systems, such as aircraft landing gear, can be interpreted through the lens of simplified mechanical models.
Specifically, the instructional goals are threefold: first, to enable students to conceptualize the aircraft landing gear as a four-bar linkage mechanism; second, to help them identify and articulate the defining characteristics of planar rigid body motion in mechanical systems; and third, to develop their ability to abstract complex three-dimensional configurations into tractable two-dimensional models. These objectives, which are embedded within the BOPPPS framework, provide a clear direction for both teaching and learning, ensuring that the lesson is coherent, focused, and pedagogically grounded in the development of engineering thinking.
5.4.3. Pre-Assessment
The pre-assessment phase engages students by having them observe and analyze a simplified mechanical representation of landing gear motion (
Figure 2). Students are asked to identify critical motion characteristics of the depicted mechanisms, which inherently require them to differentiate essential structural and functional elements from secondary details. Through this initial exercise, students practice the critical skill of simplifying complex mechanical systems into analyzable models—a cornerstone ability in engineering thinking.
5.4.4. Participatory Learning
Participatory learning constitutes the core of the BOPPPS instructional model and typically occupies the most substantial portion of class time. In the context of teaching planar rigid body motion, this stage involves progressive exploration of theoretical concepts, analytical strategies, and practical applications. The session begins with a focused explanation of the fundamental definitions and characteristics of planar rigid body motion, ensuring students grasp the conceptual underpinnings of the topic and understand its relevance to real-world mechanical systems. Building on this foundation, students are introduced to model simplification techniques, learning how to abstract essential motion behaviors from complex structures and reduce them to analyzable forms. This process not only enhances their ability to recognize underlying mechanical principles but also reflects the essential reasoning skills expected in engineering practice. Finally, the instructional sequence moves to the formulation of key equations governing planar rigid body motion, including methods for calculating velocity and angular velocity. Rather than relying solely on lectures, the teaching approach emphasizes interaction through group discussions, peer collaboration, and guided problem-solving exercises, thus encouraging students to actively construct understanding. This design enables learners to transition from conceptual comprehension to analytical application in a coherent and engaging manner.
5.4.5. Post-Assessment
For the post-assessment phase, we selected a problem involving the solution of a four-bar linkage mechanism, as presented below (
Figure 3).
Crank has a length of and rotates at a speed of . Additionally, rod has a length of . Students were asked to determine the angular velocities of rod and link at the illustrated position.
This question involves two key concepts: (1) Solving for the angular velocity of a rigid body undergoing fixed-axis rotation essentially entails calculating the velocity of any point on the rigid body undergoing fixed-axis rotation. (2) Solving for the angular velocity of a rigid body undergoing planar motion essentially involves applying the method of the instantaneous center and the method of the fixed point to calculate the velocity of a specific point on the rigid body undergoing planar motion. The aim is to cultivate students’ clear analytical thinking and establish the fundamental connection between solving problems related to angular velocity of rigid bodies and the calculation methods of velocity.
5.4.6. Summary
The form of summary can take various approaches. For instance, it can involve a simple review focusing on the key points covered. Alternatively, it may entail testing through questions. It can also expand on the current topic to enhance understanding. Additionally, it is important to introduce the subsequent topics to bridge the learning process.
The above is a complete outline of a BOPPPS course design, including its steps and main components. Practice has shown that this course design plays a certain role in enhancing the quality of classroom teaching, as its structure is relatively fixed, making it easy to implement. Many teaching materials can be taught using the BOPPPS approach, especially in modular teaching, where each module can be designed using the BOPPPS framework. However, excessive reliance on this course design may lead to a lack of innovation. Therefore, teaching methods need to be flexibly applied, with specific analysis for each situation, as there is no one-size-fits-all method.