1. Introduction
Liquid-oxygen/methane propulsion is increasingly relevant to reusable launch systems because it combines high performance with favorable propellant handling and reduced carbon deposition [
1]. In a full-flow staged-combustion (FFSC) cycle [
2,
3], both propellants pass through preburners; the main chamber therefore receives an oxidizer-rich stream and a fuel-rich stream rather than two cold, unmixed reactants. A multi-branch flame consists of an oxidizer-rich premixed flame branch, a fuel-rich premixed flame branch, and a diffusion flame branch [
4]. Physically, the multi-branch flame provides a complete description of the full combustion process from the preburner to the main combustor in the FFSC engine. The oxidizer-rich and fuel-rich premixed branches correspond to the premixed combustion process in the preburners, while the diffusion flame branch corresponds to the combustion process in the main combustor, where the two streams mix and undergo final combustion. Therefore, investigating the flame characteristics of multi-branch flames can provide fundamental insights into the combustion flow field within FFSC engine combustors. In particular, analyzing the effects of pressure and inlet temperature on multi-branch flames directly corresponds to the regulation and control of the oxidizer-rich and fuel-rich preburner inlet parameters in actual FFSC engine operation.
Such interactions occur at high pressure and cryogenic inlet temperature, where thermophysical properties vary strongly with temperature, pressure, and composition. Density, constant-pressure specific heat, viscosity, thermal conductivity, and mass diffusivity may change nonlinearly as the fluid crosses the transcritical region, thereby altering ignition location, heat-release localization, flame thickness, and extinction behavior. Song et al. [
5] demonstrated the value of resolving flame structure and stabilization mechanisms in a high-pressure non-premixed hydrothermal flame. Complementary studies have used counterflow flames or flamelet concepts to examine kinetic diagnostics, intermediate-flamelet instability, extinction response, and pressure-dependent temperature distributions in other fuel systems [
6,
7,
8,
9,
10]. These studies establish the usefulness of canonical flames for separating chemistry, transport, and thermodynamic effects, but their conclusions cannot be transferred directly to cryogenic liquid-oxygen/methane multi-branch flames.
Counterflow diffusion flames have provided the principal foundation for investigating real-fluid effects at elevated pressure. Ribert et al. [
11] formulated counterflow diffusion flames for general fluids and showed that real-fluid effects are most pronounced in the transcritical region, whereas the high-temperature reaction zone can approach ideal-gas behavior. Juanos et al. [
12] demonstrated that real-fluid thermodynamics can substantially modify density, transport response, and flame structure in high-pressure laminar counterflows. For oxygen/methane flames, Wang et al. [
13] reported that the pressure dependence of the extinction strain rate changes between subcritical and supercritical regimes and emphasized the importance of the oxygen injection temperature for evaluating transcritical thermophysical properties. Juanós et al. [
14] further showed that high-pressure methane/oxygen extinction depends on mixture composition and dilution state. Collectively, these studies establish the importance of real-fluid modeling, but they primarily concern diffusion-controlled flame structures without coupled premixed branches.
Partially premixed flames introduce additional coupling between premixed reaction and diffusive mixing. Stagni et al. [
15] showed that low-temperature chemistry modifies the ignition region of partially premixed n-heptane/air counterflow flames, while increasing strain can suppress this pathway by shortening the residence time. Under transcritical conditions, Lv et al. [
16] found that the diffusion model, strain rate, and fuel-rich equivalence ratio reshape the premixed reaction zone. Gao et al. [
17] further demonstrated that real-fluid thermodynamic corrections affect both diffusion and premixed flames through changes in heat capacity and related properties. These findings indicate that premixing, aerodynamic strain, and real-fluid thermodynamics are coupled rather than independent influences in high-pressure reacting flows.
The conceptual basis for multi-branch flames originates from triple- and tribrachial-flame theory, in which two premixed branches are coupled to a trailing diffusion branch. Hartley et al. [
18] analyzed triple-flame propagation in a nonuniform mixture and related the propagation behavior to local mixture stratification. Kioni et al. [
19] described the coupled propagation of leading premixed branches and a trailing diffusion flame in laminar mixing layers. Ruetsch et al. [
20] subsequently showed that heat release and thermal expansion modify flame curvature, propagation speed, and branch geometry. Although these configurations differ from the opposed-flow arrangement considered here, they establish a central principle: a multi-branch flame is a coupled structure rather than a simple superposition of independent premixed and diffusion flames.
Later studies extended this framework to more realistic fuels and operating conditions. Owston et al. [
21] showed that mixture stratification, ambient temperature, pressure, and water-vapor concentration modify hydrogen triple-flame behavior. Bisetti et al. [
22] demonstrated that n-heptane tribrachial-flame stabilization depends on the interaction between chemical kinetics and the local mixing-layer structure. Chen et al. [
23] found that pressure changes the propagation characteristics of methane-air edge flames in two-dimensional mixing layers. These results clarify how pressure, composition, and transport influence branch interaction, but they were not developed for cryogenic liquid oxygen and methane under transcritical pressure.
The counterflow configuration has recently been applied directly to multi-branch flames. López-Cámara et al. [
4] showed that pressure and strain rate determine whether multiple branches coexist, merge, or extinguish in multi-branch counterflow flames. Nevertheless, three issues remain insufficiently resolved for transcritical liquid-oxygen/methane combustion. First, the relative contributions of real-fluid thermodynamics and high-pressure transport corrections to flame stability have not been clearly separated. Second, the mechanism by which the two premixed branches support the central diffusion branch under increasing strain requires further clarification. Third, oxidizer and fuel inlet temperatures may affect the two premixed branches asymmetrically, but this response has not been systematically quantified.
In summary, previous studies [
11,
12,
13,
14] have primarily focused on counterflow diffusion flames with a single diffusion flame structure under transcritical conditions. Research on partially premixed flames [
15,
16,
17] under these conditions is limited to configurations with only one premixed branch and one diffusion branch. Multi-branch flames remain largely unexplored, particularly in the context of FFSC engines. Furthermore, existing studies [
18,
19,
20,
21,
22,
23] on multi-branch flames are confined to subcritical conditions, leaving a significant gap in the understanding of their structure and extinction behavior under transcritical conditions.
The present study addresses these questions using a one-dimensional laminar counterflow model of multi-branch liquid-oxygen/methane flames under transcritical conditions. Here, flame stability refers specifically to resistance against strain-induced extinction and is quantified by the extinction strain rate. Ideal-fluid (IF), partial real-fluid (PRF), and real-fluid (RF) models are compared to distinguish the contributions of the equation of state and thermodynamic departure functions from those of high-pressure transport corrections. The study then examines how operating pressure and the oxidizer and fuel inlet temperatures regulate flame structure, heat release, and extinction stability. Particular attention is given to the hypothesis that heat release from the premixed branches preheats the stagnation-region mixture and thereby stabilizes the central diffusion branch. The results provide a physical basis for thermophysical-model selection and stability-margin assessment in high-pressure liquid-oxygen/methane combustion systems.
The remainder of this paper is organized as follows.
Section 2 presents the physical model, governing equations, thermodynamic and transport-property treatments, chemical mechanism, and numerical conditions.
Section 3 presents the validation of the models and numerical methods, including a grid convergence study, model (thermophysical property and chemical reaction mechanism) validation and algorithm validation.
Section 4 first identifies the multi-branch stabilization mechanism, then evaluates sensitivity to the thermophysical-property model, and finally analyzes the effects of pressure and inlet temperature.
Section 5 summarizes the principal conclusions.
4. Results and Discussion
This section presents the numerical results for transcritical laminar counterflow multi-branch flames of liquid-oxygen/methane. The discussion proceeds from the basic flame structure to model sensitivity and then to operating-parameter effects. First, the multi-branch flame is compared with a non-premixed counterflow flame to identify the role of the premixed branches. Next, IF, PRF, and RF models are compared to determine the dominant real-fluid correction. Finally, the effects of pressure and oxidizer/fuel inlet temperature on thermodynamic structure, heat release, and extinction limits are analyzed. For figures with multiple subplots, the discussion explicitly connects each plotted quantity with the corresponding physical mechanism.
4.1. Basic Characteristics of Multi-Branch Flames
Figure 9 compares the temperature, major-species mass fractions, and axial velocity of a non-premixed flame and a multi-branch flame, both computed with the RF model. Operating conditions for both flames are as follows:
,
,
, and
; and for the multi-branch flame:
and
.
Figure 9a shows that the non-premixed flame has a single temperature maximum near the central reaction zone, whereas the multi-branch flame develops two high-temperature plateaus and a higher central temperature peak. The plateaus are generated by the oxidizer-rich and fuel-rich premixed branches before the central diffusion reaction becomes dominant.
Figure 9b confirms this sequence through the species distributions: CH
4 and O
2 are consumed first in the premixed branches, while H
2O and CO
2 accumulate in the product regions and continue to participate in the central diffusion-reaction zone.
Figure 9c shows that the non-premixed flame has a sharper axial-velocity variation near ignition (
) because heat release occurs from a colder mixing layer. In the multi-branch flame, the diffusion branch is fed by already heated products from the premixed branches, resulting in a weaker velocity gradient and a broader thermal structure. Direct comparison of the extinction limits between the diffusion flame and the multi-branch flame is not feasible, as they operate at different equivalence ratios. This quantitative contrast shows that the premixed branches can modify the flame topology.
The stabilization mechanism inferred from the comparison in
Figure 9 is summarized in
Figure 10. In the multi-branch flame, the oxidizer-rich and fuel-rich premixed branches release heat before the central diffusion reaction becomes dominant. This early heat release forms two high-temperature plateaus and transports hot products and radicals toward the stagnation region. As a result, the central diffusion branch is sustained by a preheated, partially reacted mixture rather than being ignited from a cold mixing layer. The stabilized diffusion branch then helps maintain the coupled multi-branch structure under stronger aerodynamic strain. This closed-loop interaction increases the effective flame thickness, enhancing heat retention in the reaction zone.
4.2. Effects of Real-Fluid Models on Simulation Results
Figure 11 isolates the influence of thermophysical-property modeling on the multi-branch flame. In
Figure 11a, the PRF model predicts the most upstream ignition locations. In the oxidizer-rich premixed region, the RF model predicts a slightly more upstream ignition location compared to the IF model, while in the fuel-rich premixed region, the ignition locations predicted by the RF and IF models show almost no difference. This ordering indicates that the equation-of-state correction significantly promotes earlier ignition, whereas the high-pressure transport correction in the RF model reduces upstream heat diffusion in the preheat zone, thereby delaying ignition of the premixed branches. This effect is primarily concentrated in the low- and intermediate-temperature regions of the flame, where the real-fluid transport properties remain highly sensitive to pressure and temperature. In the central flame-peak region shown in
Figure 11b, the peak temperature follows the order RF > IF > PRF. This ordering results from the competition between two effects. Real-fluid thermodynamics increases the heat capacity of the colder, non-reacting mixture, which lowers the temperature rise in the high-temperature plateaus, whereas the high-pressure transport correction in the RF model reduces thermal diffusivity in the central high-temperature branch and therefore limits heat loss.
Figure 11c directly shows this lower RF thermal diffusivity near the diffusion branch, and
Figure 11d shows the larger real-fluid constant-pressure specific heat in the non-reacting region. Thus, the flame topology is robust, but the local temperature level and heat-retention capability are sensitive to the selected thermophysical-property model.
As the strain rate () increases, the convective effect of the counterflow field strengthens, the premixed ignition locations shift progressively toward the stagnation plane, and the overall flame thickness decreases. This thinning reflects the competition between the flow residence time and the chemical reaction time. When the strain rate exceeds the critical extinction value (), the flow residence time becomes too short for chemical heat release to balance convective and diffusive losses. Reactants are rapidly swept away from the reaction zone, the coupled premixed and diffusion flame branches can no longer be sustained, and the flame extinguishes. The predicted extinction limits differ significantly among the thermophysical-property models: for the IF model, for the PRF model, and for the RF model. Therefore, the ideal-fluid treatment slightly overpredicts the extinction limit by approximately 1.5% relative to the real-fluid treatments under the present reference condition. The identical PRF and RF results show that the high-pressure transport correction has a negligible influence on the extinction threshold. Nevertheless, the real-fluid treatments modify the ignition location, local temperature distribution, constant-pressure specific heat, and thermal diffusivity. The PRF model is therefore used for the subsequent parametric analysis because it reproduces the RF extinction response while avoiding the additional computational cost of the full transport correction.
The model-dependent differences in the results shown in
Figure 11 and the extinction strain rate are summarized in
Table 2. The table combines the quantitative extinction limits reported above with the qualitative trends directly supported by the temperature, thermal-diffusivity, and heat-capacity profiles.
4.3. Influence of Operating Pressure on Flame Characteristics
Figure 12 presents the influence of operating pressure (from
to
) on the structure and thermodynamic characteristics of the multi-branch flame. All cases in this section are calculated from the standard operating condition using the PRF model.
Figure 12a shows that the temperature field retains a typical multi-branch structure at all investigated pressures, including two premixed branches on the fuel-rich and oxidizer-rich sides and a central diffusion-dominated branch. As the operating pressure increases, the premixed ignition locations generally move farther from their original low-pressure positions, indicating that the local ignition process is modified by pressure-dependent real-fluid thermodynamic properties. A nonmonotonic behavior is observed when the pressure increases from 10 MPa to 15 MPa, where the ignition location shifts slightly upstream rather than following the overall downstream trend. This indicates that the pressure effect cannot be interpreted only as a monotonic increase in reactant concentration or chemical reaction rate; instead, it is strongly coupled with the local pseudo-critical behavior of the reacting mixture.
The origin of this anomalous response can be understood from the product-water distribution shown in
Figure 12b. Water is mainly generated in the premixed reaction zones, and its critical pressure (
) is much higher than those of methane and oxygen (
). Therefore, the formation of water changes the local mixture composition and increases the pseudo-critical pressure of the reacting mixture in the premixed branches. As a result, the flame can pass through a thermodynamically sensitive region near the lower-pressure cases, especially around
. In this region, small changes in pressure may cause large variations in real-fluid properties, which in turn modify heat capacity, heat storage, and ignition behavior. This explains why the ignition position does not vary monotonically between
and
.
Figure 12c further supports this interpretation by showing the distribution of the constant-pressure specific heat. A pronounced variation in heat capacity
appears in the premixed reaction region at
, indicating that the local mixture state is close to the pseudo-critical region. In this region, a large
means that a larger amount of heat is required to produce the same temperature rise, so the temperature field and ignition location become highly sensitive to the thermodynamic path of the mixture. As the pressure increases beyond this sensitive region, the
becomes less abrupt, and the pressure effect on the flame structure becomes more gradual. Therefore, the pressure-induced change in the premixed branches is mainly governed by the combined effects of water formation, pseudo-critical property variation, and heat-capacity enhancement.
Figure 12d shows the corresponding variation in the compressibility factor
. The compressibility factor is defined as
, where
p,
,
T, and
denote pressure, density, temperature, and the mixture gas constant, respectively. In the non-reacting region,
increases with operating pressure and gradually changes from a value below unity to a value above unity. This trend indicates a transition from attraction-dominated real-fluid behavior to repulsion-dominated behavior as pressure increases. The compressibility-factor variation is particularly important in the cold non-reacting region, where the fluid state is closer to the transcritical regime and real-gas effects are more pronounced. By contrast, the central non-premixed reaction zone is less sensitive to pressure-induced thermodynamic anomalies because it remains at high temperature and is already in a supercritical state. Overall,
Figure 12 demonstrates that the operating pressure mainly affects the non-reacting region and the premixed reaction branches, while its direct influence on the central diffusion branch is comparatively weaker. The observed pressure dependence of the multi-branch flame is therefore controlled by the coupling among product-water formation, pseudo-critical heat-capacity variation, and real-fluid compressibility effects.
Figure 13 connects these property changes to flame intensity.
Figure 13a shows that the integrated heat release rate increases with pressure, because the molar concentrations of the fuel and oxidizer are proportional to pressure, and the mass flow rate of fuel passing through the reaction zone increases under the same flame area, thereby enhancing heat release. However, in the range of
to
, the integrated heat release rate exhibits an anomalous decreasing behavior. This is because the compressibility factor predicted by the PR EOS in the premixed region crosses the critical transition of (
), and the formation of water (
) leads to anomalies in the constant-pressure specific heat and density predicted by the PR equation of state.
Figure 13b shows that the maximum flame temperature also rises with increasing pressure, because the number density of reactant molecules increases, accelerating the chemical reaction rate. Over the range of
to
, the maximum temperature increases by approximately
. The increase is more pronounced at lower pressures and tends to saturate at higher pressures, as the dissociation suppression effect gradually approaches its limit at high densities.
Figure 13c shows that as pressure increases, the thermal diffusivity in the diffusion branch decreases, thereby reducing heat loss from the high-temperature zone. This is because the density increases with pressure, while the thermal conductivity cannot keep pace with the density increase, causing a significant drop in thermal diffusivity. Consequently, the reduced thermal diffusivity concentrates more heat within the flame front, which is the fundamental reason why the high-pressure flamelet becomes thinner. This heat concentration, in turn, helps sustain a higher maximum temperature.
Figure 14 summarizes the resulting pressure dependence of the extinction limit. The extinction strain rate of the multi-branch flame increases nearly linearly from
at
to
at
. This trend is consistent with the combined effects shown in
Figure 12 and
Figure 13: increasing pressure raises reactant concentration, strengthens heat release, and reduces diffusive heat loss. In contrast to a conventional non-premixed counterflow flame, whose extinction response is more limited once the central reaction zone is established, the multi-branch flame benefits from pressure-enhanced premixed branches that continue to preheat and stabilize the central diffusion branch. The approximately linear dependence in the present pressure range suggests that pressure enlarges the stable operating window of the idealized multi-branch flame primarily by improving the heat-release-to-transport balance.
4.4. Influence of Inlet Temperature on Flame Characteristics
Figure 15 compares the effects of oxidizer and fuel inlet temperatures from
to
(Oxidizer:
; Fuel:
). The oxidizer-temperature sweep is evaluated with fixed fuel-side conditions, while the fuel-temperature sweep is evaluated with fixed oxidizer-side conditions; this separation makes it possible to identify asymmetric inlet-temperature effects.
Figure 15a shows that increasing the oxidizer and fuel inlet temperatures has different effects on the premixed ignition locations. Raising the oxidizer inlet temperature shifts the premixed ignition locations slightly upstream, but its influence on the central high-temperature reaction zone is limited. The weak variation in the central branch indicates that the peak reaction temperature is governed primarily by high-temperature chemical kinetics and the pressure-dependent heat retention mechanism, rather than by the inlet temperature alone. The oxidizer-rich and fuel-rich premixed ignition locations exhibit a nonmonotonic variation with increasing fuel inlet temperature.
Figure 15b shows that the thermal conductivity in the non-reacting region increases with the oxidizer inlet temperature, thereby promoting pre-reaction heat transfer; it exhibits a nonmonotonic variation with increasing fuel inlet temperature.
Figure 15c shows that the compressibility factor decreases with inlet temperature, indicating that inlet preheating changes the balance of real-fluid molecular interactions before ignition. These results show that inlet temperature mainly affects the upstream thermodynamic and transport state, whereas the central diffusion branch remains controlled by high-temperature chemistry and pressure-dependent heat retention.
Figure 16 quantifies the effect of inlet temperature on heat-release intensity and peak temperature.
Figure 16a shows that the integrated heat release rate exhibits an oscillatory variation with the oxidizer inlet temperature, while its variation with the fuel inlet temperature is significantly smaller. This is because the influence on the integrated heat release rate is primarily achieved through density changes in the premixed region, which alter the mass flow rate, and is further modulated by the nonlinear behavior of the thermophysical properties near the critical point, resulting in a nonmonotonic response. This behavior is in stark contrast to the monotonic effect of pressure.
Figure 16b shows that the variation in the maximum flame temperature remains within
. Therefore, changes in the inlet temperature primarily cause a redistribution of the heat release profile and upstream transport characteristics, without significantly affecting the final thermodynamic state of the central reaction zone.
Figure 17 presents the variation trend of the extinction limit for multi-branch flames at inlet temperatures ranging from
to
, showing that oxidizer and fuel preheating have different effects on flame stability.
Figure 17a shows that the extinction limit exhibits a nonmonotonic dependence on the oxidizer inlet temperature, reaching a peak value of
at
. In the range of
to
, the increase in oxidizer temperature enhances the reactivity of the oxidizer-rich premixed branch, significantly improving the flame’s resistance to stretch. In the range of
to
, the oxygen stream crosses the pseudo-critical region, where the thermophysical properties undergo drastic variations, leading to a temporary decline in the extinction limit. In the range of
to
the oxidizer-rich premixed branch becomes fully activated, the thermal diffusivity decreases, and the heat retention capacity is enhanced, causing the extinction limit to reach its peak. In the range of
to
, the enhancement of the oxidizer-rich premixed branch gradually approaches saturation, and further increases in oxidizer temperature yield diminishing benefits. In contrast,
Figure 17b shows that the extinction limit increases slowly and monotonically with the fuel inlet temperature. This is because the thermophysical properties on the fuel side vary gradually over the range of
to
, and the increase in the extinction limit primarily results from the acceleration of chemical reactions driven by the higher inlet temperature. This indicates that the fuel-rich premixed branch is insensitive to inlet temperature variations and is not the primary factor controlling extinction. Therefore, in the multi-branch flame, the oxidizer-rich premixed branch is the extinction-controlling branch, while the fuel-rich premixed branch plays a relatively minor role. These two distinctly different trends indicate that the oxidizer inlet and the fuel inlet should not be regarded as thermodynamically equivalent in high-pressure liquid-oxygen/methane combustion systems.