1. Introduction
Traditional ignition technology in aircraft engines typically employs spark plugs to generate electric sparks that ignite the fuel-air mixture. However, this ignition method has a narrow ignition boundary and is significantly affected by the aircraft’s flight speed and altitude. Once an engine stalls at a high altitude, it becomes difficult to achieve a secondary ignition restart, often requiring a descent to a lower altitude for a successful ignition. In recent years, microwave plasma ignition technology has gradually developed. Among these advancements, microwave-assisted spark plug ignition combines the advantages of traditional spark plugs and plasma ignition technology, demonstrating strong practical applicability.
Research on microwave-assisted spark plug ignition began relatively early. Institutions such as the University of California, Berkeley, Imagineering Inc. in Japan, and the Korea Advanced Institute of Science and Technology (KAIST) have conducted a series of numerical simulations and experimental studies on microwave-assisted spark plug ignition.
In 2009, Yuji Ikeda [
1] et al. of the Imagineering Company in Japan proposed a new technology of generating plasma using spark discharge and microwave, namely microwave-assisted spark plug discharge, to generate plasma. Microwave-enhanced plasma ignition increased the lean burn limit of gasoline from 19.3 to 24.1. In 2011, Defilippo [
2] et al. of the University of California, Berkeley, conducted a lean burn ignition experiment on a single cylinder engine using a coupled spark plug from the Imagineering Company in Japan. The microwave feed accelerated the formation of initial ignition nuclei and quickly reached the critical flame size. In 2013, Wolk [
3] et al. at the University of California, Berkeley, used a constant volume bomb with a volume of 1.45 L to conduct a comparative study of the ignition and combustion characteristics of methane–air mixtures under different ambient pressures and different equivalence ratios of mixed gases under the ignition modes of traditional spark plugs and microwave-assisted spark plugs. In 2016, Joonsik Hwang [
4] et al. at the Korea Advanced Institute of Science and Technology conducted an experimental study on the influence of microwave radiation plasma ignition on the development of laminar flames of acetylene–air mixtures using a constant volume combustion bomb with a volume of 1.4 L. In 2016, Srinivas Padala [
5] et al. studied the influence of microwave-assisted plasma ignition on unsteady, expanding, premixed propane–air flames using schlieren technology in a ridge-shaped constant volume combustion chamber under different equivalence ratios of mixed gases and different microwave radiation times.
Chinese researchers initiated their studies on microwave-assisted spark plug ignition relatively late. Zhang Xinwen et al. [
6,
7,
8] conducted a series of numerical simulations and experimental investigations on microwave-assisted spark plug ignition. The experimental results indicate that the enhancement effect of microwaves on ignition primarily facilitates the development of the initial flame kernel, with no significant impact on the later stages of flame propagation. Wang Zhihao et al. [
9] performed experimental studies on methanol under various environmental conditions and microwave parameters, revealing that increasing both microwave power and frequency contributes to methanol ignition. Moreover, delayed microwave introduction was found to have a more pronounced enhancement effect on methanol ignition compared to early introduction. Liu Chaohui et al. [
10] innovatively incorporated an electrical diagnostic system to analyze the electrical properties during the microwave-assisted ignition process. From the perspective of microwave energy flow, they explored the influence of microwave characteristics on the ignition process of ammonia/hydrogen fuel, discovering that the range of ignition equivalence ratios could be further expanded, and the hydrogen blending ratio could be further reduced.
Previous studies have primarily focused on investigating the single-factor influence of microwaves on the combustion development process, which is insufficient to comprehensively reflect the impact of microwaves on ignition characteristics. As the flight environments of aircrafts become increasingly harsh, the demand for research on ignition characteristics has grown significantly. Although microwave radiation ignition offers numerous advantages, such as enhanced ignition performance, there remains a substantial gap in research regarding its effects on ignition characteristics.
This study utilizes advanced technological methods to capture flame combustion images and analyzes the image characteristics to reflect ignition properties. To investigate the ignition characteristics of microwave radiation igniters, exploratory research was conducted in a model combustion chamber, where non-premixed aviation kerosene–air mixtures were ignited using microwave radiation igniters. High-speed photography and image-intensified flame self-luminescence imaging techniques were employed to capture the formation of flame kernels and the propagation of flames during the ignition process within the model combustion chamber. This study analyzed the effects of various factors, including different air medium flow rates, equivalence ratios, microwave pulse frequencies, and microwave pulse peak power levels, on the formation of flame kernels, flame propagation processes, and ignition delay characteristics.
By systematically examining these parameters, this research aimed to provide a deeper understanding of the influence of microwave radiation on ignition behavior, addressing the existing gaps in the field and contributing to the development of more reliable ignition systems for challenging flight conditions.
2. Experimental System
2.1. Experimental System and Testing Equipment
The experimental system for the ignition characteristics of the microblog radiation igniter is relatively complex, and one of the difficulties is the timing control of the gas supply, oil supply, microwave emission, and igniter discharge. Therefore, it is particularly important to set up the experimental system reasonably to achieve the experimental goal. As shown in
Figure 1, the experimental system for the ignition characteristics of the microblog radiation igniter consists of a gas supply system, an oil supply system, an ignition timing control system, a microwave emission system, an igniter power supply system, a model combustion chamber system, and a shooting and recording system.
The gas supply system consists of a variable-frequency screw air compressor, a gas storage system, a refrigerated dryer, filters, a gas flow controller, a gas mass flow controller, and connecting pipes. A screw air compressor is used as the gas source, with a power rating of 22 kW, a maximum discharge pressure of 0.8 MPa, and a rated discharge flow rate of 3.6 m3/min. The gas storage system comprises four parallel gas storage tanks, each with a volume of 1 m3 and a rated pressure of 0.8 MPa. The refrigerated dryer, model HL-3ANF, has a power rating of 0.89 kW and an air handling capacity of 3.8 Nm3/min.
A CS230A gas mass flow controller is employed to regulate the air inflow rate. This mass flow controller features digital signal display, enabling real-time flow rate monitoring and control. It effectively reduces flow fluctuations caused by pressure variations in the incoming air, offering advantages such as stable operation, high accuracy, and fast response. These characteristics meet the gas supply requirements for the experiments. All components are connected using airtight pipes, and a leak check is performed prior to use to ensure system integrity.
The oil supply system mainly consists of a mobile oil supply truck, a small air compressor, a solenoid valve, and a Danfoss fuel injection nozzle, which were designed independently by the laboratory. The fuel delivery rate is controlled through precise adjustment of the fuel tank pressure and nozzle orifice dimensions. A KRACHT gear-type flowmeter, characterized by a measurement range of 16 L/min and an accuracy of ±0.3%, is employed to quantify the fuel flow rate. The spray system exhibits a well-defined conical dispersion pattern with a cone angle of 60°.
The ignition timing control system is used for precise control of the action timing of each part in the ignition characteristic experiment of the microwave radiation igniter, achieving precise and orderly progress of the experimental steps and synchronous coordination between various measurement and acquisition devices; the entire ignition process exhibited a duration of 5 s.
The model combustion chamber system consists of an air inlet section, a combustion chamber, an exhaust section, and a head swirl cup. The structural schematic and installation diagrams are shown in
Figure 2. The combustion chamber is a combustion chamber modeled based on the characteristic dimensions of the CFM56 combustion chamber. The internal dimensions are a length of 255 mm, width of 125 mm, and height of 130 mm. In order to facilitate optical measurement, a quartz glass porthole is set on one side of the combustion chamber, with one end for air intake and one end for exhaust. The air inlet section is a round tube, and the exhaust section is set up as a square-to-round transition section. The exhaust port is a convergent structure, and the head swirl cup is installed at the inlet of the model combustion chamber’s air inlet end. An image intensifier with a filter is used to collect self-illuminated images of CH radicals in the flame.
2.2. Experimental Conditions and Research Methods
2.2.1. Experimental Conditions
The residual gas coefficient of the combustion chamber is usually defined as the ratio of the actual air flow to the theoretical air flow required for fuel combustion, which is shown as follows:
In the formula, Wa is the actual air mass flow entering the combustion chamber, Wf is the fuel mass flow, and L0 is the air mass flow required for the complete combustion of each kilogram of fuel. In the experiment, RP-3 aviation kerosene was used, and L0 = 14.7 kg/kg.
When conducting experiments on the ignition characteristics of the microwave radiation igniter in the model combustion chamber, the parameters that need to be controlled include the air flow rate W
a of the combustion chamber, the aviation kerosene fuel supply W
f, the microwave pulse peak power P, the microwave pulse frequency
f, the residual gas coefficient α, and the mixture temperature
T. In order to conduct experimental research on the ignition characteristics of the microwave radiation igniter under different air flow rates in the combustion chamber, the residual gas coefficient is kept constant by regulating the aviation kerosene fuel supply, thereby eliminating the change in the residual gas coefficient caused by changes in air flow rate, while keeping other parameters unchanged. In order to conduct experimental research on the ignition characteristics of the microwave radiation igniter under different residual gas coefficients, the air flow rate is kept constant, and the residual gas coefficient is changed by regulating the aviation kerosene fuel supply, while keeping other coefficients unchanged. In order to conduct experimental research on the ignition characteristics of the igniter under different microwave parameters, the air flow rate and aviation kerosene fuel supply in the combustion chamber are kept constant, and microwave with different pulse peak power and different pulse frequency is output by adjusting the parameters of the microwave power supply. The experimental working conditions of the microwave radiation igniter in the model combustion chamber are shown in
Table 1.
2.2.2. Experimental Research Methods
- ①
Ignition delay time
When the temperature of the gas–oil mixture in the combustion chamber reaches its ignition temperature, the mixture cannot immediately undergo a violent combustion reaction. This phenomenon is called ignition delay, and the ignition delay time is an important parameter that reflects the performance of the ignition device. Since the combustion reaction is a complex physical and chemical process, there is currently no unified standard for defining the ignition delay time. During the pyrolysis of aviation kerosene in combustion, substantial amounts of CH radicals are generated [
11]. The electronic transition (A
2Δ → X
2Π) of these radicals produces characteristic emission spectra, with the spectral line at 431.4 nm serving as a definitive signature of the CH radical chemiluminescence band. Therefore, by using an image intensifier with a CH radical filter to capture the formation of a fire kernel and the propagation process of a flame during the ignition process of a microwave radiation ignition device, and by calculating the average gray value of each flame image, the ignition delay time is defined as the time interval from the moment when the average gray value of the flame image begins to increase to the moment when the average gray value of the flame image first reaches the peak value. As shown in
Figure 3, when the air flow rate W
a of the combustion chamber is 600 L/min, then the residual gas coefficient α is 1, the inlet temperature
T is 300 K, the output voltage U of the driving power supply is 27 V, the output current I is 3.5 A, and the microwave peak power P is 0 W; the grayscale value curve of the flame image collected by the image intensifier during the ignition process of the igniter is shown. According to the definition of ignition delay time, the ignition delay time is 26 ms at this time.
- ②
Calculation of flame area value
To calculate the flame area value during the ignition process of the microblog radiation igniter, the image processing function embedded in MATLAB R2022b is used to process each frame of the flame image, filter out noise in the image, enhance the contrast of the image, and finally perform threshold segmentation on the image with a threshold value of 0.3.
4. Conclusions
This study comprehensively examined the influencing factors on the operational characteristics of microwave radiation igniters and conducted an integrated quantitative analysis. Compared to previous research, it incorporated a broader range of variable impacts and employed innovative methodologies, such as high-speed photography and image-intensified flame self-luminescence imaging techniques. These advancements enabled a more systematic exploration of ignition mechanisms under complex conditions, further bridging critical gaps in this field. The findings not only deepen the understanding of microwave-assisted ignition dynamics but also provide a theoretical and experimental foundation for optimizing ignition systems in extreme aerospace environments.
The microwave radiation igniter was tested in a model combustion chamber to evaluate the effects of microwave pulse frequency, peak power, airflow rate, and residual gas coefficient (α) on ignition delay and flame development. The results indicated that microwave application systematically enhanced ignition efficiency across varying operational parameters.
The ignition process comprised flame kernel formation, propagation, and stabilization stages. Microwave energy promoted rapid kernel generation and accelerated flame propagation by counteracting reverse flow velocities, thereby reducing ignition delay. This acceleration was attributed to microwave–plasma interactions during early flame growth.
Increased airflow rate diminished the microwave-induced reduction in ignition delay, with kernel formation time converging toward non-microwave conditions at high flows. Residual gas coefficient variations revealed distinct impacts; under fuel-rich (α = 0.8), stoichiometric (α = 1), and lean-fuel (α = 2) conditions, the relative delay reductions were negligible, 16.5%, and 33.9%, respectively.
Microwave pulse frequency and peak power critically influence ignition dynamics. At 1 kHz frequency, delay decreased by 19.6% (22.5 ms vs. 28.0 ms), while higher frequencies gradually attenuated this effect. Elevated peak power strengthens plasma–microwave coupling, enhancing flame propagation and further shortening delay times.