1. Introduction
Starting currents in electronic devices connected to power supplies can trigger critical mode transitions, leading to failure. To mitigate this, protective measures are essential to lessen peak current values and prolong equipment lifespan. Contemporary protection devices must be uncomplicated, dependable, and cost-effective. One such solution employs vanadium dioxide (
VO2)-based structures, which are integrated in series with the load. Thermistors, in particular, have emerged as highly efficient components for this purpose [
1,
2,
3,
4,
5].
Vanadium dioxide structures offer a robust defense against excessive current surges. These devices swiftly respond to abrupt changes in current, effectively limiting the impact on the connected electronic equipment. By strategically incorporating
VO2-based components, systems gain enhanced resilience without compromising simplicity or cost-effectiveness. Critical thermistors, owing to their unique thermal properties, stand out as the optimal choice, providing reliable protection against adverse current fluctuations. In essence, the utilization of
VO2-based structures and critical thermistors exemplifies a sophisticated yet practical approach to safeguarding electronic devices from potential damage caused by starting currents and critical mode transitions [
6,
7,
8,
9,
10,
11,
12]. For example, a recent study [
13] supports this idea by highlighting the ultrafast phase transition properties of
VO2, which enable its application as an effective current surge limiter. The article by [
13] notes that
VO2 can switch states within nanoseconds under current stress, effectively mimicking the behavior of thermistors.
VO2-based devices also demonstrate high endurance (over 260 million cycles) and can be manufactured using low-cost methods like inkjet printing. Their sharp thermal response and electrical nonlinearity make them highly effective for protecting electronics from surge currents without complicating system design [
13].
Building on this, the study [
14] demonstrates the strong potential of
VO2-based devices for effective surge protection. The authors introduce a two-terminal configuration using multiple
VO2 microbridges, which enables fast and reversible switching triggered by current or voltage. This multibridge design enhances switching stability and maintains reliable performance over numerous cycles. Thanks to localized Joule heating, the device limits current efficiently, functioning similarly to thermistors. Its simple structure and compatibility with low-cost fabrication methods make it a promising solution for compact and scalable electronic protection systems [
14].
Further supporting this concept, the study [
15] demonstrates that
VO2-based metal–oxide–metal devices exhibit fast, reversible switching on nanosecond timescales, making them suitable for surge protection. Devices with nanoscale channels show stable switching at threshold voltages and support oscillation frequencies up to 300 MHz. The authors highlight that
VO2 transitions are driven by localized Joule heating and act as self-resetting fuses, with lower power requirements at smaller scales. These findings confirm
VO2’s effectiveness as a compact, cost-efficient, and reliable current-limiting solution [
15].
These studies consistently demonstrate that VO2 combines speed, sensitivity, and stability, making it highly effective for protecting electronic circuits from electrical stress. Such findings not only validate its practical use in surge protection but also highlight its broader potential in advanced functional materials.
Vanadium dioxide, classified among transition metal oxides, holds immense promise as a material for electronic functional elements. Its unique properties, including a metal–insulator transition near room temperature, make it highly adaptable for various applications in electronics.
VO2 exhibits remarkable conductivity changes in response to external stimuli like temperature, electric fields, and light, rendering it suitable for innovative electronic devices. Researchers are exploring its potential in fields such as memory devices, sensors, and smart windows. The versatility and tunability of vanadium dioxide position it as a frontrunner in the development of next-generation electronic components, paving the way for more efficient, responsive, and versatile technologies [
8,
16,
17,
18,
19]. Its unusual properties arise from strong correlations of electrons, which lead to the formation of a metal–semiconductor phase transition (MSPT) under certain conditions [
12,
20,
21,
22]. This process occurs at a temperature of T = 340 K and is accompanied by a change in the electrical conductivity of the structure by up to five orders of magnitude [
13,
23,
24]. At the same time, the parameters of the transition depend on various factors, in particular, the presence of impurities and defects [
25,
26,
27]. Additionally, vanadium dioxide, like some other transition metal oxides, exhibits the phenomenon of electrical switching associated with MSPT—a rapid change in the system’s conductivity under the action of an electric field [
8,
9,
10,
28,
29,
30,
31,
32]. This makes it possible to synthesize fast-acting innovative materials of modern electronics [
6,
7,
16,
17,
33] (temperature sensors, optical switches, memory elements, energy-saving coating, optical information carriers, thermochromic indicators) and manufacture various protective devices, such as switching elements and critical thermistors [
8,
34,
35] (thermistors operating at the phase transition temperature). The latter are used in temperature stabilization and regulation circuits, as well as for protecting electronic devices from inrush currents and pulse signals.
These physical effects form the basis for a wide range of innovative applications. To better understand and optimize VO2-based devices, recent research has focused on the interplay between thermal and electrical mechanisms driving the phase transition.
Recent research provides a deeper understanding of the dual nature—thermal and electrical—of the metal–insulator phase transition (MIT) in
VO2. The authors of [
36] demonstrated that tungsten doping and oxygen vacancy engineering significantly affect the transition temperature and hysteresis width, confirming the key role of structural imperfections in determining phase behavior. Moreover, the authors of [
14] studied
VO2-based multibridge switching devices and showed that current-induced transitions closely replicate thermal transitions, but occur via localized Joule heating—emphasizing the electrical control aspect of MIT.
Importantly, the authors of [
13] highlighted that the transition in
VO2 can occur on nanosecond or even sub-nanosecond timescales, with initial electronic changes preceding the structural transformation. This supports the widely accepted Mott–Peierls cooperative model of the transition, where electron correlations and lattice distortions act together. These findings not only explain the mechanism of electrical switching in
VO2 but also justify its use in critical thermistors, self-resetting surge protectors, and other fast-response electronic components.
The sensitivity of the MIT in VO2 to defects, doping, and external excitation makes it a highly tunable material. Its ability to combine sharp conductivity switching with thermal and electrical control mechanisms makes vanadium dioxide a promising candidate for the development of next-generation functional devices.
To fully harness this potential in practical applications, it is essential to not only study VO2-based elements experimentally but also to develop accurate models that describe their behavior under combined electrical and thermal influence.
Studies [
29] have shown that elements based on
VO2 have an S-shaped volt–ampere characteristic and are capable of passing an electric current up to 10 A/cm
2 for a long time after switching to a low-resistance state. This is a significant advantage over conventional semiconductor elements. In [
30], the temperature characteristics of elements based on dioxide vanadium were experimentally investigated, and a mathematical model was developed that adequately describes the volt–ampere characteristic of the metal phase channel and the area with negative differential resistance.
A substantial foundation of numerical methods developed for semiconductor device simulation provides a robust methodological basis that can be effectively adapted for modeling
VO2-based structures. Classical finite element and finite volume frameworks pioneered by the authors of [
36,
37] introduced upwind-stabilized schemes and multigrid Newton solvers that remain the standard strategy for strongly nonlinear drift–diffusion problems. The authors of [
38] later extended these ideas with mixed FEM formulations for coupled Poisson and continuity equations, while researchers [
39] demonstrated fully three-dimensional FEM solutions that included impact ionization and mesh adaptivity [
39]. Although these studies were developed for silicon devices, the mathematical principles—robust stabilization of convection–diffusion terms and self-consistent electro-thermal coupling—are precisely those required to capture the sharp resistive collapse and intense local heating that accompany the
VO2 phase transition. Complementing these numerical advances, the authors of [
40] provided benchmark data that distinguish surface from bulk conductivity in
VO2 films, delivering boundary conditions indispensable for quantitative calibration of FEM models.
During the past five years, the classical toolbox has been enriched by a series of
VO2-specific multiphysics studies. The authors of [
41] showed, through three-dimensional thermo-elastic FEM, that cyclic switching can concentrate stress at grain boundaries and provoke delamination [
41]. On the optical side, the authors of [
42] embedded temperature- and field-dependent permittivity into a full-wave FEM of
VO2 metasurfaces, achieving sub-picosecond modulation depths unattainable with simpler, isothermal models [
42]. The authors of [
43] went further, linking electromagnetic and thermal solvers to design THz absorbers whose resonance shifts exceeded 40% upon modest heating, thereby supplying experimentally validated optical conductivity datasets for model calibration [
43]. Collectively, these investigations demonstrate that only a fully coupled description—one that updates conductivity and permittivity with temperature and electric fields—can predict the rich spectrum of
VO2 phenomena, from S-shaped I–V curves to optical modulation and thermo-elastic fatigue.
Taken together, the accumulated experimental evidence and recent progress in numerical modeling highlight not only the remarkable functional potential of VO2-based devices, but also the persistent absence of a unified quantitative framework capable of fully capturing their complex behavior. While contemporary electro-thermal and opto-thermal simulations can successfully reproduce specific effects—such as nanosecond-scale switching, localized thermo-mechanical stress, and ultrafast optical modulation—these advances remain largely fragmented across separate modeling approaches. This methodological disintegration underscores the pressing need for a comprehensive mathematical model capable of simultaneously resolving the coupled electrical, thermal, and mechanical responses that define VO2 dynamics.
Building on the body of research on vanadium dioxide semiconductor structures, it is therefore evident that the formulation of such a unified framework remains an open and relevant challenge. The present study aims to address this gap by introducing a finite-element-based model that consistently describes the strongly coupled electro-thermal behavior of VO2 in dynamic regimes. This approach provides a versatile computational platform for both the performance optimization of functional devices and the development of future multiphysics simulations.
2. Materials and Methods
For a mathematical description of the processes taking place in the
structure, we used Gauss’s theorem, which expresses the relationship between the electric displacement vector and the amount of charge in integral form:
where
is the electric displacement vector;
is the amount of charge;
is the area of the closed surface.
In its differential form, the Gauss’s theorem has the form
where
is the volume charge density.
For simplicity, we assume that the structure is homogeneous and has isotropic properties:
where
is permittivity.
In this case, Equation (2) can be written as
Taking into account the fact that the electric field strength can be represented as
Equation (3) takes the following form:
In the conventional form, Equation (5) can be represented as
In the Cartesian coordinate system, Equation (6) is written as follows:
Assuming that the
is surrounded by a layer of air, Equation (6) should be supplemented with the Laplace equation for the air gap:
The solution of Equations (7) and (8) addresses a three-dimensional field distribution problem. In the general case, the coefficients
ε and
ρ exhibit nonlinear behavior, depending on both the magnitude and frequency of the current flowing through the
VO2 structure. Furthermore, the electrical conductivity and dielectric permittivity of
VO2 are strongly temperature-dependent, particularly near the well-known phase transition point of approximately 68 °C, during which these properties can change by several orders of magnitude [
28,
29,
40]. To incorporate these effects into the mathematical model, frequency- and temperature-dependent characteristics—specifically
ε(
f),
R(
f),
ε(
T), and
R(
T)—were not measured directly but derived analytically by approximating reference data presented in previous studies [
28,
29,
30,
40]. These fitted analytical expressions were used as input parameters for the finite element simulation, ensuring consistency with experimentally observed material behavior without reproducing the original datasets in graphical form.
Equations (7) and (8) describe a stationary electric field that does not change over time. To analyze nonstationary electric fields caused by varying direct currents or alternating currents, we write down a system of Maxwell equations that determines the ratios for electric field strength
, conduction current density
and electric displacement
:
where
is the conductivity.
Substitute (11) and (12) into Equation (10). Taking into account (4) and (9), we obtain
For a correct description of the problem under study, Equation (13) must be supplemented with Dirichlet boundary conditions
and Neumann boundary conditions
where
is the set value of the potential at the boundary
;
is the external unit vector of the normal to the boundary
.
Taking into account (4), the last condition takes the form
To solve the boundary value problem (13)–(15), we apply the Galerkin FEM [
44], which assumes the approximation of the scalar potential by a linear combination of nodal basis functions of the form
where
is the number of nodes in a finite element grid;
is the number of nodes that do not belong to
;
—time potential functions in grid nodes;
—shape functions in grid nodes,
.
The second component of Equation (16) represents the known potentials at the boundary
:
Convert (16) to (13). To do this, multiply (16) by the functions of the form
and, integrating over the field of study
, we obtain a system of Galerkin equations:
In matrix form, the system of Equation (17) has the form
where
is a vector consisting of unknown potential time functions;
is a vector consisting of elements of stiffness matrices;
is the matrix of the connection of the calculated area with
;
is the matrix of permeability accounting;
is the element of the studied area;
is the number of elements into which the calculated area is divided;
is the area of the element;
are the indices of the element.
The area of the element
is calculated as
The matrices
and
are defined as follows:
The coefficients of the matrix
are determined by the formulas
The solution of the system of Equation (18), as a rule, is performed in the form of a two-point approximation of the time derivative:
and as a result, the Krank–Nicholson scheme can be applied [
44].
To increase the calculation speed of the system of Equation (18), we represent the nonlinear dependences of conductivity and permeability in the form of analytical equations. We implement the dependency in the form of a corresponding function using the Fortran language (Listing A1).
The coefficients a, b, c, and d were derived analytically.
A graphical interpretation of the characteristic
constructed using the Listing A1 program is shown in
Figure 1a, on a logarithmic scale—
Figure 1b.
The coefficient of determination of the curve is .
Similarly, based on previously published experimental data [
28,
30], we formulated an analytical expression representing the dependence
R (
f) for the powder-based
VO2 structure:
The coefficients of Equation (19) are , , , and , and the coefficient of determination .
Let us show (19) in the form of a graph (
Figure 2).
Since the formation of the metal–semiconductor phase transition in the
structure occurs at a certain temperature, let us describe the process of heat transfer by a parabolic-type heat conduction equation:
where
is the density of the substance;
is the specific heat capacity;
is the temperature function;
is thermal conductivity of the substance;
is the power of the heat source.
Let us represent the temperature-dependent behavior of
ε (
T) using an analytical expression fitted to previously published experimental data [
38]:
where the coefficients of the polynomial are
a = 20.31776117;
b = −2.8535
−0.5;
c = 1.20045
−0.5.
The coefficient of determination of Equation (21) is
; the graph of the equation is shown in
Figure 3.
By analogy with (19), let us show the experimental dependence in the form of a Fortran program implemented on the basis of two functions (Listing A2). The erf (x) function is called from the eqn (x) function during the calculation process. The input data for eqn (x) are the points of the graph .
In
Figure 4, a graph
is shown using the functions erf (x) and eqn (x). The coefficient of determination of the model is
, which allows us to conclude that the accuracy of the characteristic is acceptable.
Elements based on
can be manufactured using ceramic technology from the material composition (weight %) [
34]:
where
—diphosphorus pentoxide.
Experimental samples of thermistors, as a rule, have a cylindrical shape (
Figure 5a) with a diameter of 10–12 mm and a height of 1–10 mm. Contacts are applied to the end surfaces by rubbing an indium–gallium eutectic. The appearance and dimensions of the investigated sample are presented in
Figure 5b.
3. Results
Since only the conduction phase is considered at the initial stage of structural studies, we exclude thermal processes and nonlinear changes in permeability and conductivity from the study. Thus let us consider a complex solution of Equation (18), taking into account nonlinear dependencies of only electrical quantities in the three-dimensional
structure. To do this, we apply the finite element method [
44].
The powder tablet is surrounded by an air gap of a cubic shape with dimensions 25 × 25 mm (
Figure 5a).
Figure 5b shows the boundary conditions of the model.
Applying the triangulation procedure of the computational domain, we obtain a discrete model. Triangulated parts of the air layer and the powder tablet are shown in
Figure 6.
The calculation was performed for the conductive phase of the tablet with RMS voltage 220 V, 50 Hz. The voltage is applied to the upper and lower planes of the tablet.
The
structure is connected in series with the primary winding of the transformer with a transformation ratio
(
Figure 7).
The transformer feeds a simple electrical circuit with a rectifier and an ohmic load Ohms.
Thus, the considered model includes both a circuit model and the finite element model of a structure.
The considered model is calculated as a time-dependent problem in the time interval ms. The calculation time was chosen because of the need to consider the entire transition process, which includes several full periods.
As a result, the distribution of the electric field strength in the
structure at each point of the time interval is obtained. As an example,
Figure 8 shows the distribution of the electric field strength at a time point of 25 ms.
The results of simulation the electric field strength distribution show that at a frequency of 50 Hz, the field concentration occurs mainly on the surface of the structure, reaching a value of V/m. This effect is pronounced on the surface at the place where the positive potential is applied. In the internal structure, the distribution of electric field is uniform and reaches values of 2 × 104 V/m. Increasing the frequency of the current flowing through the structure enhances this effect.
For a detailed analysis of the processes occurring in the conduction mode of the
structure, a series of experimental studies aimed at studying the shape of the current flowing through the powder tablet and the primary winding of the transformer has been carried out (
Figure 9).
As a result of the experiment, an oscillogram of the current flowing through the
structure was obtained (
Figure 10a). As can be seen, the current reaches a value of about 0.3 A. At the same time, the current shape has slight distortions in the peak range, which can be explained by the saturation processes of steel in the transformer.
For comparison,
Figure 10b shows a graph of the
structure current, obtained by calculation. It follows from the graph that the current is sinusoidal, and in the peak range, there is a slight distortion of the current shape. The difference in the signal distortion of the calculated and experimental data is explained by the complex nature of the inductance change in the primary winding of the transformer. At the same time, the peak current values reach a value of about 0.3 A, which is in good agreement with the experimental data.
A comparison of calculated and experimental data allows us to conclude that the developed model is adequate and allows us to study transients in semiconductor powdery structures.
4. Discussion
The presented mathematical model describes a semiconductor structure based on vanadium dioxide in the conduction phase. A special feature of the model is the combination of circuit and field equations. This model is simplified because it has a number of assumptions. In particular, only the conduction phase is considered without switching to the dielectric mode. In addition, thermal processes in the structure are not taken into account.
In addition, the model takes into account the nonlinear changes of the permeability and conductivity of the vanadium dioxide structure depending on the frequency of the current. In particular, equations describing the dependences and with high accuracy are obtained.
The results allow us to conclude that in the conduction mode, a semiconductor structure based on vanadium dioxide has conductive properties similar to conventional conductive materials, such as copper or aluminum, as evidenced by the obtained graph of transient current in the electrical circuit. The simulation showed that at a frequency of 50 Hz, the concentration of charges on the surface of the
structure already significantly exceeds the number of charges inside the structure (
Figure 10). Increasing the frequency of the current flowing through the powder tablet enhances this effect.
In addition, laboratory studies have shown that the inclusion of a semiconductor structure of vanadium dioxide at temperatures below 68 °C in an electric circuit of a sinusoidal current does not significantly affect the current flow.
This conclusion is confirmed by an experiment oscillogram (
Figure 10a). The study showed that the sinusoidal current flowing in an electric circuit reaches a value of 0.3 A, and the current shape is distorted when peak values are reached. Almost identical results were obtained when simulating a similar electrical circuit (
Figure 10b). The deviation of the calculated current values is minimal and does not exceed 5–8%.
Based on the results obtained, it can be concluded that the created mathematical model of a structure in the conduction mode is correct and can be used in further studies.
To position the present findings in the context of existing research, a comparative analysis with related works is warranted. Compared to previous studies on VO
2-based switching and protection elements, the presented results offer both complementary insights and distinct modeling advantages. In [
13], the authors provided a comprehensive review of VO
2 switching devices, highlighting their fast response (~ns), endurance over 260 million cycles, and potential in printed electronics. However, no modeling or simulation results are included in that work. By contrast, our study introduces a fully validated FEM-based 3D model with experimental agreement (error below 8%) and precise parameter fits (R
2 = 0.998–0.999), delivering a quantitative framework missing from [
13].
The authors of [
14] experimentally demonstrated VO
2-based multibridge current limiters exhibiting abrupt phase transitions induced by Joule heating. Their devices function as resettable protectors, where switching arises from local thermal effects. While [
14] provides valuable empirical results, it does not include field-based numerical simulations. Our model, though currently limited to the conductive phase and excluding thermal feedback, complements [
14] by offering a spatially resolved, parameter-fitted simulation framework that can serve as a foundation for future thermo-electrical coupling models.
The authors of [
15] reported nanosecond-scale threshold switching and self-oscillating behavior in
VO2, supported by phenomenological modeling of negative differential resistance. Their work focuses on describing dynamic transition phenomena, including S-type I–V characteristics and high-frequency generation up to 300 MHz. Our study does not currently reproduce such behaviors due to its restriction to a single (conductive) phase, but it introduces a physically consistent model based on material properties and electric field distribution—something not addressed in [
15].
In [
16], the authors investigated strain-induced tuning of the VO
2 transition temperature, showing the ability to shift T
t by modifying the crystal structure. While their work is essential in material-level design, it does not address electrical modeling or protective device behavior. Our model assumes constant material parameters and does not yet incorporate structural tunability, though such extensions are feasible within the same framework.
In [
17], the authors focused on the optical and mechanical characteristics of
VO2 and their dependence on phase state. Their study provides theoretical and experimental support for multifunctional
VO2 applications but lacks an electrical or circuit-level model. Our model focuses specifically on the electrical behavior under AC excitation and nonlinear conduction, filling a different niche complementary to [
17].
The authors of [
18] reported ultrafast electrical switching in
VO2-based devices under sub-nanosecond pulses. Their results confirm the possibility of dynamic switching in highly confined geometries. However, no numerical simulations are provided, and the switching behavior remains experimentally observed rather than computationally analyzed. In contrast, our model—although limited to steady-state AC excitation—lays the groundwork for future transient modeling by introducing a spatial FEM framework capable of integration with time-domain solvers.
Additionally, the authors of [
19] demonstrated fast and reversible resonant switching behavior in
VO2 thin films under high-frequency excitation (~13.56 MHz), driven by a combination of the metal–insulator transition and circuit resonance. While their work illustrates advanced functional behavior in VO
2 structures, it is primarily experimental and lacks quantitative modeling of electric field distributions or device-scale simulations. Our model, although not addressing high-frequency resonance or dynamic bistability, introduces a spatially resolved field-based approach that could be extended to such applications.
The authors of [
22] proposed a simplified thermal switching model for
VO2, describing transition thresholds and state-dependent resistance behavior under varying temperature and voltage conditions. However, their model does not resolve the spatial structure or field distribution within the
VO2 device, nor does it employ a FEM framework. In contrast, our work incorporates 3D field distributions, boundary conditions, and device geometry, enabling detailed visualization of the current paths and field enhancement—features not accessible in the lumped-element models used in [
22].
These comparisons reinforce that while prior studies [
13,
14,
15,
16,
17,
18,
19,
22] have provided valuable insights into experimental switching phenomena, device fabrication, material tuning, and approximate behavioral modeling of
VO2 structures, the present work uniquely contributes a numerically verified, physically consistent FEM-based simulation of the conductive phase, with strong correlation to experimental data. Future developments will aim to extend this model to incorporate phase transitions and thermal dynamics to align more closely with the full range of phenomena observed in the literature.