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Coatings
  • Review
  • Open Access

16 November 2015

Natural Pectin Polysaccharides as Edible Coatings

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and
Department of Analytical Chemistry, Nutrition & Food Sciences, University of Alicante, Campus San Vicente, 03690 San Vicente del Raspeig (Alicante), Spain
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Author to whom correspondence should be addressed.
This article belongs to the Special Issue Functional Coatings for Food Packaging Applications

Abstract

The most fashionable trends in food packaging research are targeted towards improvements in food quality and safety by increasing the use of environmentally-friendly materials, ideally those able to be obtained from bio-based resources and presenting biodegradable characteristics. Edible films represent a key area of development in new multifunctional materials by their character and properties to effectively protect food with no waste production. The use of edible films should be considered as a clean and elegant solution to problems related with waste disposal in packaging materials. In particular, pectin has been reported as one of the main raw materials to obtain edible films by its natural abundance, low cost and renewable character. The latest innovations in food packaging by the use of pectin-based edible films are reviewed in this paper, with special focus on the use of pectin as base material for edible coatings. The structure, properties related to the intended use in food packaging and main applications of pectins are herein reported.

1. Introduction

Food packaging systems have been traditionally considered as simple containers to transport food from the place where they have been produced to the retail outlet and then to the consumer with no alteration of the food nutritional and organoleptic characteristics. Nevertheless, these systems are often unable to increase the shelf-life of fresh food resulting in a problem to producers, retailers and consumers. Since the main function of packaging is preservation of food from external contamination, other important features such as retardation of deterioration, extension of shelf-life, protection from transport impacts and maintenance of the food quality should be taken into account. Packaging materials should protect food from environmental influences such as heat, moisture, oxygen, enzymes, loss of aromas and unpleasant odor components, as well as from the attack from micro and macro-organisms. Furthermore, the global market is becoming more demanding and is continuously in need of novel and stable products which, at the same time, could retain the natural properties of food. In summary, the demand for new packaging materials and food packaging functionalities is increasing.
Among materials currently used in food packaging, polymers have taken a major share because of their versatility and advantageous performance/cost ratio. However, the most important polymers used for food packaging are obtained from non-renewable resources and they are not biodegradable or compostable, representing a global environmental problem. These drawbacks in the use of common polymers in food packaging are becoming an important issue in the design of attractive systems for distribution, making consumers aware of the problems related to the waste disposal. Although the stability of food packaging materials during the food shelf-life is an advantage, it turns into a disadvantage when the package enters the post-use phase. In summary, the use of polymers obtained from non-renewable resources and non-biodegradable in food packaging applications represents an important environmental impact and waste generation issue. In fact, packaging waste accounted for 32.5 million tons or 17.7% of the total municipal solid waste (MSW) in 2013 in the USA [] and 19.3 million tons or around 25% in 2014 in Europe []. Currently, landfilling is the dominant method of packaging waste disposal, followed by recycling, incineration and composting. Even though recovery methods such as reuse, recycling and/or composting are encouraged as a way of reducing packaging waste disposal, there is still much work to do to substantially reduce the quantity of plastics present in MSW [].
Some alternative packaging materials obtained from renewable resources, such as poly(lactic acid), PLA, poly(hydroxyalkanoates) (PHAs), starch or proteins, have been proposed as alternatives to non-biodegradable polymers in food packaging applications [,,,]. However, polysaccharides are gaining some space in their use as innovative packaging materials by their ubiquitous presence in Nature, as well as by their relative low cost compared to other biopolymers and the possibilities they offer to be used not only as polymer matrices but also in coatings. Polysaccharides are therefore strong environmentally-sound contenders in the food packaging market that fulfill all the environmental concerns (i.e., derived from renewable raw materials and biodegradable) while being even possible to be metabolized by human body together with food, making them able to be used in edible films.
Polysaccharides are the main component of biomass, being the most abundant renewable polymer resources available from Nature. Among them, pectin is one of the most significant since the pectin world market demand is increasing, reaching a total production capacity around 45–50 Mton per year while the demand was around 140–160 Mton per year in 2011, showing that the industry interest on this complex polysaccharide is rising day by day.
One of the most important features in the still incipient commercial application in food packaging of bio-based polymers is the use of some of these materials (e.g., PLA, PHAs) for rigid containers [], but flexible morphologies are still dependent on the use of additives. In addition, commercial biopolymers show some limitations in terms of performance (thermal resistance, poor barrier and brittleness) as well as high costs. In fact, the present situation is such that the development of polysaccharides-based materials in fields where unique performance or raw material characteristics show an added technological value (for instance, sourced from renewable materials, biodegradability, water barrier, antimicrobial properties, aroma barrier) or marketing-wise (e.g., green or sustainability image) is both a challenge and an opportunity for the food packaging industries.
The term edible coatings in food applications correspond to thin layers of edible materials applied onto surfaces of highly perishable foodstuff, such as fresh-cut fruits and vegetables. The aim of this paper is the full review of the properties and possible applications of pectin in the manufacture of edible films for food packaging. The most recent scientific and technological developments in this field will be highlighted and our goal would be to permit the reader getting a complete survey of the increasing use of this biopolymer in food industries.

2. Structure and Classification of Pectic Substances

Pectin is a white, amorphous and colloidal carbohydrate of high molecular weight occurring in ripe fruits, especially in apples, currants, etc., and used in fruit jellies, pharmaceuticals and cosmetics for its thickening and emulsifying properties and ability to solidify to a gel. All these properties and applications have put pectin in the market of the biopolymers with great potential and possibilities for future developments. The structure of these polysaccharides is discussed in this section.
Pectic substances are present in the primary cell walls and middle lamellae of many plants and fruits, and they are frequently associated with cellulose, hemicellulose and lignin structures []. Their presence in the cell is important for some essential functions: (a) adhesion between cells; (b) mechanical strength of the cell wall; (c) ability to form stabilizing gels; and (d) they play a significant role in the growth of plant cells []. Pectin forms the most complex class of polysaccharides, mainly composed by high molecular weight heterogeneous groups of glycanogalacturonans and acidic structural polysaccharides with diverse structures. Pectin backbone consists of (1→4)-α-d-galacturonic acid molecules linked to a small number of rhamnose residues in the main chain and arabinose, galactose and xylose in the side chains []. Several authors stated that pectin polysaccharides can be classified in three types (Figure 1) [,,].
Homogalacturonan (HG) is a linear polymer formed by d-galacturonic acid and it can be classified into three different families depending on the acetylation or methylation reactions suffered during polymerization: (i) pectin with more than 75% of methylated carboxyl groups; (ii) pectinic acid with less than 75% of methylation; and, finally, (iii) pectic acid or polygalacturonic acid without methyl-esterified carboxyl groups []. Is the bold/italics necessary?
Rhamnogalacturonan I (RGI) is composed by the repeating disaccharide rhamnose–galacturonic acid groups acetylated and linked to side chains of neutral sugars, such as galactose, arabinose and xylose. Finally, rhamnogalacturonan II (RGII) is also formed by homogalacturonan chains, but with complex side groups attached to 12 different types of glycosyl residues, such as rare sugar species (2-O-methyl xylose, 2-O-methyl fucose, aceric acid, 2-keto-3-deoxy-d-lyxo heptulosaric acid, and 2-keto-3-deoxy-d-manno octulosonic acid). RGI and RGII are called hairy regions in the pectin structure whereas HG is the smooth part of the molecule [,].
Figure 1. Classification of pectic polyssacharides based on d-galacturonic acid [,,].

3. Properties and Current Applications in Food Industry

In general terms, pectins are used in food industry as stabilizers, thickening and gelling agents, crystallization inhibitors and encapsulating agents. But, in all cases, galacturonic residues should be previously modified by the addition of methyl groups to yield methoxides. This chemical modification is essential to improve pectins physical properties, which are dependent on their molecular masses and, primarily, on the degree of methyl-esterification (DM), calculated as moles of methanol per 100 moles of galacturonic acid []. In this context, two different DM degrees can be achieved resulting in different applications []:
  • Pectins with high DM (HM pectins) containing 50% or higher of galacturonic residues. They are used as gelling component in heat-resistant bakery jams, fruit preservatives and juices, confectionaries jellies, milky products, glazing cakes and soft drinks. HM pectins form gels by hydrophobic interactions under acidic conditions in aqueous media and high sugar content.
  • Pectins with low DM (LM pectins) are obtained by de-esterification of HM pectins under controlled pH, temperature and time. LM pectins show DM degrees between 20% and 30% []. They are used to prepare gels at low pH values in the presence of divalent calcium. Applications in food industry include jams and jellies with low-sugar content, dairy desserts, ice cream with fruit gels, thickening agents of syrups for fruit and vegetable canning and food coatings.
In this context, edible coatings obtained from pectin and derivatives (pectate and amidated pectin) have been recently proposed in food-related applications by their excellent barrier to oxygen, aroma preservation, barrier to oil and good mechanical properties, but they are not effective against moisture transfer through films by their hydrophilic nature []. They are currently used in fresh and minimally processed fruits and vegetables, such as avocado, apple, apricot, chestnuts, berries, guava, melon, papaya, peach, walnuts, carrot and tomato []. Depending on the product, three different coating methods can be used, as shown in Figure 2 [].
Figure 2. Main coating methods used in food industry. (Adapted from ref. []).
According to Dhanapal et al [], dipping is the most common method to apply coatings to fruits and vegetables when the coating solution is highly viscous (Figure 2a). It is carried out by introducing the product for a time between 5 and 30 s in a coating solution under controlled conditions of density and surface tension.
However, when the coating solution is not highly viscous, spraying can be used (Figure 2b). The food product is introduced into the coating system and it is sprayed by controlling the final drop size of the spray solution, which depends on the thickness of the spray gun, nozzle temperature, air and liquid flow rates, humidity of incoming air and polymer solution, drying time and temperature []. The usual spraying instrument in this application can produce fine sprays, with drop-size distributions up to 20 μm. Finally, the brushing method is used in some products, such as fresh beans and strawberries, when the reduction of the moisture loss is an issue (Figure 2c). Thin coatings onto the surface of the product are obtained in all cases and they could act as semi-permeable membranes reducing gas transfer rates and creating new packaging materials to extend food shelf-life.

6. Conclusions

Much work has been recently carried out to propose new formulations of edible coatings based on pectins to be applied in the protection of fresh food, improving organoleptic and nutritional characteristics and extending shelf-life. Despite the fact that recent studies have reported significant improvements in specific applications of these formulations, there is still a large amount of work to be performed since some of the most remarkable improvements are not yet experimentally attained or reproducible at large scale. In general terms, there is still a need for a better understanding of the composition-structure-processing-properties relationships in edible films based on pectins for food packaging, both at the laboratory and industrial scale. Moreover, since many of the studies related to this issue have been carried out using some basic pectins already in the market, there is still a lot of room for variation and maturation in the development of edible coatings for application in food packaging.

Author Contributions

All authors performed the literatura survey and wrote the paper.

Conflicts of Interest

The authors declare no conflict of interest.

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