Comparison of Magnetic Properties of Surface-Treated and Untreated Fe and FeNiMo Powders
Highlights
- Mechanical surface treatment smooths powder particles and reduces surface defects.
- Surface-treated powders show a more uniform and continuous SiO2 insulating layer.
- The morphology of the powder surface significantly influences insulation quality and magnetic behavior.
- Treated Fe and FeNiMo powders show lower coercivity, higher magnetic induction at low fields, and narrower hysteresis loops compared to untreated Fe and FeNiMo powders.
- Treated Fe powders reach higher magnetic induction at lower applied magnetic fields.
- FeNiMo powders show consistently lower coercivity than high-purity Fe powders.
- Compacted samples from treated powders retain reduced coercivity after pressing.
Abstract
1. Introduction
2. Materials and Methods
2.1. Material
2.2. Mechanical Milling
2.3. Mechanical Surface Treatment
2.4. Powder Coating
2.5. Compaction
2.6. Methods of Measurement
3. Results and Discussion
3.1. Morphology and Microstructure
3.2. Magnetic Properties
3.3. Compacted Soft Magnetic Composites
4. Conclusions
- Mechanical surface treatment improves powder surface morphology and promotes the formation of a more homogeneous SiO2 insulating layer.
- Surface-treated SMCs exhibit reduced coercivity and narrower hysteresis loops compared to untreated samples.
- Improved insulation continuity is expected to have a beneficial effect on frequency-dependent energy losses; however, this assumption is based on indirect magnetic indicators and will be verified by dedicated AC core loss measurements in future work. Improved insulation continuity is expected to have a beneficial effect on frequency-dependent energy losses; however, this assumption is based on indirect magnetic indicators, and a direct evaluation of AC core losses is beyond the scope of the present study. A detailed analysis of AC core losses and their correlation with powder surface treatment and compaction conditions will be the subject of a forthcoming publication.
- Both high-purity Fe and FeNiMo samples benefit from the proposed method, demonstrating its broad applicability.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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| Fe | FeNiMo | |||
|---|---|---|---|---|
| N-Fe | T-Fe | N-FeNiMo | T-FeNiMo | |
| Coercivity [A·m−1] | 2100 | 1980 | 1990 | 1910 |
| Fe | FeNiMo | |||
|---|---|---|---|---|
| N-Fe | T-Fe | N-FeNiMo | T-FeNiMo | |
| Coercivity [A·m−1] | 1290 | 1220 | 1100 | 1030 |
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© 2026 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license.
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Provázková, L.; Olekšáková, D.; Reiffers, M. Comparison of Magnetic Properties of Surface-Treated and Untreated Fe and FeNiMo Powders. Coatings 2026, 16, 284. https://doi.org/10.3390/coatings16030284
Provázková L, Olekšáková D, Reiffers M. Comparison of Magnetic Properties of Surface-Treated and Untreated Fe and FeNiMo Powders. Coatings. 2026; 16(3):284. https://doi.org/10.3390/coatings16030284
Chicago/Turabian StyleProvázková, Lívia, Denisa Olekšáková, and Marián Reiffers. 2026. "Comparison of Magnetic Properties of Surface-Treated and Untreated Fe and FeNiMo Powders" Coatings 16, no. 3: 284. https://doi.org/10.3390/coatings16030284
APA StyleProvázková, L., Olekšáková, D., & Reiffers, M. (2026). Comparison of Magnetic Properties of Surface-Treated and Untreated Fe and FeNiMo Powders. Coatings, 16(3), 284. https://doi.org/10.3390/coatings16030284

