Effect of CeO2 Addition on the Microstructure and Properties of Laser-Prepared WC/Ni60 Composite Coatings for Cold Work Tool Steel
Abstract
1. Introduction
2. Methods
2.1. Material Preparation
2.2. Experimental Procedure
2.3. Process Parameters for Laser Cladding
3. Results and Discussion
3.1. Micromorphology and Microstructural Analysis
3.2. SEM Analysis of the 2% CeO2 Coating
3.3. XRD Analysis
3.4. Microhardness Analysis
3.5. Frictional Wear Characterisation
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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| C | Si | Mn | V | S | Mo | Ni | Cr | P | Fe |
|---|---|---|---|---|---|---|---|---|---|
| 1.4–1.6 | ≤0.6 | ≤0.6 | ≤1.0 | ≤0.03 | 0.7–1.2 | ≤0.25 | 11.5–13 | ≤0.03 | Bal. |
| C | Cr | Si | B | Fe | Ni |
|---|---|---|---|---|---|
| 0.8 | 16.5 | 4.0 | 4.0 | 7.0 | Bal. |
| Sample | Ni | WC | CeO2 |
|---|---|---|---|
| 1 | 65 | 35 | 0 |
| 2 | 64 | 35 | 1 |
| 3 | 63.5 | 35 | 1.5 |
| 4 | 63 | 35 | 2 |
| 5 | 62.5 | 35 | 2.5 |
| Experiment Number | A Laser Power (W) | B Powder Feeding Capacity (10−1 g/s) | C Scanning Speed (mm/s) | D Microhardness (HV) |
|---|---|---|---|---|
| 1 | 1400 | 0.5 | 5 | 742.4 |
| 2 | 1400 | 1 | 6 | 817.6 |
| 3 | 1400 | 1.5 | 7 | 753 |
| 4 | 1500 | 0.5 | 6 | 817.3 |
| 5 | 1500 | 1 | 7 | 856 |
| 6 | 1500 | 1.5 | 5 | 845.6 |
| 7 | 1600 | 0.5 | 7 | 756.2 |
| 8 | 1600 | 1 | 5 | 838.8 |
| 9 | 1600 | 1.5 | 6 | 882.2 |
| K1 | 2313 | 2315.7 | 2426.8 | |
| K2 | 2518.9 | 2512.4 | 2517.1 | |
| K3 | 2477.2 | 2480.8 | 2365.2 | |
| k1 | 771 | 771.9 | 808.9 | |
| k2 | 839.6 | 837.5 | 839 | |
| k3 | 825.7 | 826.9 | 788.4 | |
| Polar deviation R | 68.6 | 65.6 | 50.6 | |
| Primary and secondary order | A > B > C | |||
| Excellent level | A2 | B2 | C2 | |
| Excellent combination | A2 B2 C2 | |||
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Ma, W.; Zhou, W.; Li, Y.; Zhao, Y.; Xue, H.; Gao, B.; Sun, Y. Effect of CeO2 Addition on the Microstructure and Properties of Laser-Prepared WC/Ni60 Composite Coatings for Cold Work Tool Steel. Coatings 2025, 15, 1263. https://doi.org/10.3390/coatings15111263
Ma W, Zhou W, Li Y, Zhao Y, Xue H, Gao B, Sun Y. Effect of CeO2 Addition on the Microstructure and Properties of Laser-Prepared WC/Ni60 Composite Coatings for Cold Work Tool Steel. Coatings. 2025; 15(11):1263. https://doi.org/10.3390/coatings15111263
Chicago/Turabian StyleMa, Weiwei, Wenqian Zhou, Yamin Li, Yali Zhao, Hao Xue, Bo Gao, and Yufu Sun. 2025. "Effect of CeO2 Addition on the Microstructure and Properties of Laser-Prepared WC/Ni60 Composite Coatings for Cold Work Tool Steel" Coatings 15, no. 11: 1263. https://doi.org/10.3390/coatings15111263
APA StyleMa, W., Zhou, W., Li, Y., Zhao, Y., Xue, H., Gao, B., & Sun, Y. (2025). Effect of CeO2 Addition on the Microstructure and Properties of Laser-Prepared WC/Ni60 Composite Coatings for Cold Work Tool Steel. Coatings, 15(11), 1263. https://doi.org/10.3390/coatings15111263
