Design of an Ultra-Thick Film and Its Friction and Wear Performance under Different Working Conditions
Abstract
:1. Introduction
2. Preparation and Characterization
3. Results and Discussion
3.1. Surface Topography
3.2. Raman Spectroscopy
3.3. Wear Behavior
3.4. Friction Coefficient
3.5. Morphology
3.6. Friction and Wear Mechanism
4. Conclusions
- (1)
- The hardness of TTTD film is nearly 15 times that of ultra-thick film, and the residual stress is also nearly twice smaller. Therefore, the TTTD film is less prone to detachment;
- (2)
- The friction coefficient of the TTTD film is lower than that of the ultra-thick film under different working conditions, mainly due to the appropriate sp3 bond content inside, the smooth and dense structure more easily forming boundary lubrication, and high hardness;
- (3)
- The friction coefficient of the TTTD film in lactic acid solution is lower than 0.1 at different frequencies, while the friction coefficient of the ultra-thick film is lower than 0.2 under the same operating conditions. This is because there are fewer oxides formed by non-oxidizing lactic acid, and hydrogen ions passivate the free-hanging bonds on the surface of DLC film;
- (4)
- The TiCuN interlayer can significantly increase the overall thickness of the film; the structure of the TiCuN interlayer affects the growth mode of the top DLC film, causing it to grow in spheres and resulting in more defects in the DLC film;
- (5)
- The TiCuN interlayer affects the internal structure of the DLC film, causing a shift from sp3 to sp2 bonds in the film, thus making the film less tough and causing higher residual stress.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Sample | D Peak (cm−1) | G Peak (cm) | ID/IG | G-Peak Half-Peak width (cm−1) |
---|---|---|---|---|
Ultra-thick film | 1365 | 1563 | 1.17 | 124 |
TTTD film | 1376 | 1569 | 1.18 | 227 |
Sample | H (GPa) | E (GPa) | H/E | H3/E2 (GPa) | Residual Stress (GPa) |
---|---|---|---|---|---|
Ultra-thick film | 0.52 | 26.1 | 0.019 | 0.0002 | −6.08 |
TTTD film | 7.65 | 133.6 | 0.057 | 0.025 | −3.94 |
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Guo, D.; Zhang, S.; Wu, S.; Huang, T.; Ma, X.; Guo, F. Design of an Ultra-Thick Film and Its Friction and Wear Performance under Different Working Conditions. Coatings 2023, 13, 1173. https://doi.org/10.3390/coatings13071173
Guo D, Zhang S, Wu S, Huang T, Ma X, Guo F. Design of an Ultra-Thick Film and Its Friction and Wear Performance under Different Working Conditions. Coatings. 2023; 13(7):1173. https://doi.org/10.3390/coatings13071173
Chicago/Turabian StyleGuo, Dong, Shuling Zhang, Shuaizheng Wu, Tenglong Huang, Xinghua Ma, and Feng Guo. 2023. "Design of an Ultra-Thick Film and Its Friction and Wear Performance under Different Working Conditions" Coatings 13, no. 7: 1173. https://doi.org/10.3390/coatings13071173
APA StyleGuo, D., Zhang, S., Wu, S., Huang, T., Ma, X., & Guo, F. (2023). Design of an Ultra-Thick Film and Its Friction and Wear Performance under Different Working Conditions. Coatings, 13(7), 1173. https://doi.org/10.3390/coatings13071173